Iron and its alloys have applications in diverse fields such as civil infrastructure, aerospace, and defense. Corrosion of these alloys in saline environments is a significant concern that causes huge environmental losses. The current study explores pulsed laser deposition technique to synthesize hexagonal boron nitride (hBN) films as protective coatings, directly on iron (Fe), to mitigate the corrosion. Microstructural, mechanical, wetting, and corrosion properties of hBN-coated Fe substrates were investigated at different deposition temperatures (25–800 °C) and varying thicknesses (35–115 nm). Raman spectra and transmission electron microscopy confirmed the presence of hBN in as-deposited films. Crystallinity and surface roughness of hBN coatings increased as deposition temperature increased. Electrochemical studies performed in 3.5 wt% NaCl solution showed that the 115 nm thick hBN coatings deposited at 600 °C resulted in lower corrosion rates and has ~6-fold higher corrosion resistance than bare Fe. Also, the corrosion rates decreased with an increase in hBN coating thickness. Overall results suggest that hBN nanocoatings reduced the corrosion activity and can potentially serve as a corrosion-resistant barrier coatings in saline environments.
Read full abstract