Iron Plate Research Articles

Pengendalian Persediaan Bahan Baku Guna Mengoptimalkan Penyimpanan pada Gudang

The rapid development in the industrial world forces industry players to be required to pay attention to all aspects of business in their efforts to survive in competition, including control of raw material storage for the smooth production process. UD. XYZ is an industry engaged in the production of shovels, which in the production process involves several raw materials on a fairly large scale. The limited raw material storage space available results in frequent accumulation of some raw materials which can have an effect on the continuity of the production process. Calculations are carried out using the ABC classification method, inventory turnover ratio, and min-max stock on raw material control to avoid the accumulation of raw materials in the storage room. It was noted that there were several raw materials that experienced accumulation such as iron plates, iron pipes, screws and welding wires.

Tunable RF MEMS Inductors for Two-Frequency Bands

This paper presents the design and simulation of two-variable MEMS inductors for high-frequency applications. In two cases, the inductors' cores are enclosed between two tunable metal plates. The medium permeability changes in response to iron plate movement, ensuring a high-tuning range above 250%. The first inductor is designed for the 10 GHz range, and the inductance value is comprised of Lmin = 3.37 nH and increases to Lmax = 11.8 nH. Similar inductance values are obtained for the second inductor, but it is designed to work at 20 GHz. Furthermore, the maximum value of the quality factor of the second inductor is slightly higher than the first one and reaches Qmax = 17.5.

The Effect of Different Weight Plate Widths (Bumper vs. Standard) on the Biomechanics of the Bench Press.

Fiedler, MJ, Triplett, NT, Hamilton, KC, Needle, AR, and van Werkhoven, H. The effect of different weight plate widths (bumper vs. standard) on the biomechanics of the bench press. J Strength Cond Res 38(4): e143-e149, 2024-Anecdotal evidence suggests that bumper plates impact lifts in powerlifting and weightlifting differently than standard cast iron plates, but whether biomechanical differences exist between lifts using bumper versus standard plates has not been investigated. Eleven resistance-trained subjects performed the bench press at 70, 80, and 90% of their 1 repetition maximum (1RM) while being blinded to whether they were lifting with bumper or standard plates. Motion data were captured by an 8-camera motion capture system, and electromyography (EMG) data were recorded for the anterior deltoid, pectoralis major, and triceps brachii. Repeated-measures analysis of variances showed a significant main weight effect for time under tension (p < 0.001), total work (p < 0.001), and muscle activity through EMG (across all muscles; p < 0.001) and a significant weight × joint interaction effect for average joint moment (p < 0.001) and peak joint moment (p < 0.001). However, there were no significant differences observed between the different weight plates for any of the measures. The main finding of the study suggests that there are no biomechanical differences between using bumper plates compared with standard plates during the bench press lift.

Radiological evaluation approach for oversized radioactive waste resulted from VVR-S Nuclear Reactor decommissioning

The management of radioactive waste is a costly process that involves several activities, including radiological characterization, treatment, conditioning, intermediate storage, and final storage. It is crucial to optimize these activities to reduce costs. Proper radiological characterization is essential to ensure correct classification of the waste and rational use of storage and final storage facilities. Overestimating the waste's activity reduces storage capacity, while underestimating it creates nuclear security issues. This paper describes the methodology used in the predisposal stage to evaluate the activity resulting from activation or contamination of a cast iron plate used to support the cast iron rings of the VVR-S nuclear research reactor block's biological protection. The reactor was decommissioned between 2010 and 2020, and the evaluation aimed to treat the piece as oversized radioactive waste within the Radioactive Waste Management Department at IFIN-HH.

Analysis of the Causes of Crooked Sugarcane Crepe Shafts in Sugar Factories

Practical work is a form of education and vocational implementation that is followed by students so that students can work directly in the business world as well as industry or fabrication. Practical work aims to prepare students to become productive human beings and can immediately work in accordance with their respective fields, students can also feel the atmosphere of production and can help deal with some problems- problems experienced by Engineering professionals inside the factory. Therefore, in welding, knowledge must accompany practice, in more detail it can be said that the design of building construction and machines with welded joints, must also be planned about welding methods. This method of inspection, welding material, and type of weld to be used, based on the function of the building parts or machines designed. Based on the definition of DIN (Deutch Industrie Normen) Galvanized Welded Broken Products is the best way to assemble or connect constructions and products made from iron. This welding method is specifically performed for galvanized materials. The iron welding process requires special preparation and skills. Based on the results of fieldwork practices that have been carried out in CV. Sumber Agung Widodo, The process of making panel tables is carried out into several stages, namely the hollow iron cutting, 45- degree galvanized angle cutting, iron plate cutting, elbow iron cutting, splicing by welding, frame painting, and mounting a series of panels to the finished panel table. The materials used are hollow iron, iron plate, elbow iron, iron paint, wheels. The tools used are ac current welding machines, grinders and elbow rulers. Stage Highlights : Practical work enhances students' readiness for the industrial environment. Welding methods must align with building construction and machine design. Fieldwork at CV. ABC involves various stages, including cutting, welding, painting, and assembly. Keywords : Practical work, Welding methods, Galvanized Welded Products, CV. ABC, Iron welding process

Analysis of Weld Joint Strength on Galvanized Material Using Rb-26 Electrode

Practical work is a form of education and vocational implementation that is followed by students so that students can work directly in the business world as well as industry or fabrication. Practical work aims to prepare students to become productive human beings and can immediately work in accordance with their respective fields, students can also feel the atmosphere of production and can help deal with some problems- problems experienced by Engineering professionals inside the factory. Therefore, in welding, knowledge must accompany practice, in more detail it can be said that the design of building construction and machines with welded joints, must also be planned about welding methods. This method of inspection, welding material, and type of weld to be used, based on the function of the building parts or machines designed. Based on the definition of DIN (Deutch Industrie Normen) Galvanized Welded Broken Products is the best way to assemble or connect constructions and products made from iron. This welding method is specifically performed for galvanized materials. The iron welding process requires special preparation and skills. Based on the results of fieldwork practices that have been carried out in CV. Sumber Agung Widodo, The process of making panel tables is carried out into several stages, namely the hollow iron cutting, 45-degree galvanized angle cutting, iron plate cutting, elbow iron cutting, splicing by welding, frame painting, and mounting a series of panels to the finished panel table. The materials used are hollow iron, iron plate, elbow iron, iron paint, wheels. The tools used are ac current welding machines, grinders and elbow rulers. Stage

The Industrial Application of Artificial Intelligence-Based Optical Character Recognition in Modern Manufacturing Innovations

This paper presents the development of a comprehensive, on-site industrial Optical Character Recognition (OCR) system tailored for reading text on iron plates. Initially, the system utilizes a text region detection network to identify the text area, enabling camera adjustments along the x and y axes and zoom enhancements for clearer text imagery. Subsequently, the detected text region undergoes line-by-line division through a text segmentation network. Each line is then transformed into rectangular patches for character recognition by the text recognition network, comprising a vision-based text recognition model and a language network. The vision network performs preliminary recognition, followed by refinement through the language model. The OCR results are then converted into digital characters and recorded in the iron plate registration system. This paper’s contributions are threefold: (1) the design of a comprehensive, on-site industrial OCR system for autonomous registration of iron plates; (2) the development of a realistic synthetic image generation strategy and a robust data augmentation strategy to address data scarcity; and (3) demonstrated impressive experimental results, indicating potential for on-site industrial applications. The designed autonomous system enhances iron plate registration efficiency and significantly reduces factory time and labor costs.

Electrocoagulation (EC) treatment of model wastewater containing Rhodamine B

The colour removal of synthetic Rhodamine B (RhB) wastewater by using the electrocoagulation (EC) process in batch mode utilizing commercially available iron plates as electrodes was investigated. The colour removal (%) was calculated for the EC process by taking into account the effects of several factors such as pHi, current density, RhB concentration and temperature. When NaCl was utilized as the electrolyte for EC, the efficiency of colour removal was enhanced. At the optimal experimental conditions (pHi 7.0, 100 A/m2, 50 ppm RhB concentration, 30 minutes, 30 oC and 0.075 M NaCl concentration), the colour removal (%) was 87.27 %. The negative values of ΔH° and ΔS° and ΔG° indicate that the adsorption process was spontaneous in nature and unfavorable at higher temperatures. The electrical energy consumption was assessed to be 2.44 KWh/m3. Characterization of the sludge was also carried out.

Fabrication of rapid sand filter for water treatment using sand and activated carbon

It is pertinent to provide safe drinking water to the people as quality of water keeps deteriorating. According to World Health Organization (WHO), water and hygiene are the primary drivers of public health. Filtration is a water treatment process used for removal of microorganisms and colloidal matters from raw water, therefore this study aims at comparing the effects of sand and activated carbon when used separately in rapid sand filters for water treatment. Fabrication of two models of the rapid sand filters were carried out with 1.2mm stainless steel plates. One of the filters was loaded with gravel (grain size 5mm) at the bottom and this was followed by coarse sand (grain size 3mm) and fine sand (grain size 1mm) at the top. The second filter was loaded with gravel at the bottom and this was followed by coarse sand, fine sand and capped with activated carbon. Raw water, obtained from borehole was stored in a tank and made to pass through each of these filters independently. Sample of the raw water was collected for laboratory analysis in addition to samples of the treated water from each of the two rapid sand filters. The outcomes of the tests reveal that the filtration processes had positive impact on the raw water but the filter capped with activated carbon produced better quality water. The use of activated carbon as the topmost material in a rapid sand filter is recommended as it enhances the quality of treated water in parameters such as colour, conductivity, chloride, hardness, sulphate, total dissolved solids, sodium, magnesium, iron and total plate count. The rapid sand filters would afterwards be used for students’ practical to explain filtration as a water treatment process.

Chemical-physical parameters and microbial community changes induced by electrodes polarization inhibit PCB dechlorination in a marine sediment

Microbial reductive dechlorination of organohalogenated pollutants is often limited by the scarcity of electron donors, that can be overcome with microbial electrochemical technologies (METs). In this study, polarized electrodes buried in marine sediment microcosms were investigated to stimulate PCB reductive dechlorination under potentiostatic (−0.7 V vs Ag/AgCl) and galvanostatic conditions (0.025 mA·cm−2-0.05 mA·cm−2), using graphite rod as cathode and iron plate as sacrificial anode. A single circuit and a novel two antiparallel circuits configuration (2AP) were investigated. Single circuit polarization impacted the sediment pH and redox potential (ORP) proportionally to the intensity of the electrical input and inhibited PCB reductive dechlorination. The effects on the sediment’s pH and ORP, along with the inhibition of PCB reductive dechlorination, were mitigated in the 2AP system. Electrodes polarization stimulated sulfate-reduction and promoted the enrichment of bacterial clades potentially involved in sulfate-reduction as well as in sulfur oxidation. This suggested the electrons provided were consumed by competitors of organohalide respiring bacteria and specifically sequestered by sulfur cycling, which may represent the main factor limiting the applicability of METs for stimulating PCB reductive dechlorination in marine sediments.

Potential Utilization of Iron Oxidation Reaction Heat for the Generation of SiO2–FeO System Melts

Silicon-containing steel forms an oxide layer within the scale during hot rolling. This layer comprising oxides such as Fe2SiO4 and FeO adversely affect the surface quality of steel owing to strong adhesion between Fe2SiO4 and the steel substrate. A method to melt this silicon-containing oxide layer through the oxidation reaction of iron plates by applying SiO2 powder to the surface is proposed. The aim of this study is to understand the reaction mechanism and identify the optimal conditions for this process. Application of SiO2 coating to the surface of an iron plate at 6.67 × 10–4 g·mm−2 and maintaining the plate at 1423 K, just below the eutectic temperature of Fe2SiO4–FeO system (1450 K), cause the surface oxide scale to melt when exposed to oxidation in an atmospheric environment. Notably, reducing the electric furnace temperature hinders the melting process, whereas excessive application of SiO2 hampers the formation of sufficient liquid phase. On the surface of the iron plate, primarily FeO and Fe2SiO4 are formed. Heat generation is mainly due to the formation of FeO, which leads to the rapid generation of Fe2SiO4. Eutectic reactions within SiO2–Fe2SiO4 or FeO–Fe2SiO4 systems drive the formation of the liquid phase. Once the liquid phase was established, rapid diffusion of iron ions within it resulted in rapid iron oxidation and additional heat generation. Ultimately, a liquid phase in equilibrium with FeO is formed across the entire surface of the iron plate.

Evenness improvement method for high-speed turnout crossing areas

In this study, an evenness improvement method for new high-speed turnout crossing areas is proposed for the development of high-speed turnout and amplification of the wheel–rail dynamic impact in the crossing areas. A dynamic analysis model of the vehicle–turnout coupling system is established. In this model, the stock and switch rails as well as the wing and point rails are independent units. These independent units are connected using spring–damper units with variable parameters to accurately simulate the wheel-load transition process and the dynamic characteristics of the turnout. On this basis, an optimized scheme is developed for point rail–wing rail matching based on the center-of-mass oscillation compensation of wheelsets, and the rationality of the optimization method is verified via dynamic simulation evaluation at a high speed. Finally, the proposed method is validated through indoor actual-scale tests. The following are the results of this study. (1) As the vehicle passed over the crossing under the existing design scheme, the center-of-mass oscillation reached an oscillation length of 1.16–1.52 mm such that lifting the wing rail alone failed to eliminate the center-of-mass oscillation of the wheelsets. This is because the point and wing rails were incorrectly matched, leading to a backward shift in the wheel-load transition, thus causing a sharp drop of the wheelsets. Together with wing rail lifting, the longitudinal slope matching of the point rail effectively retained the wheel-load transition characteristics under the existing design scheme and eliminated the center-of-mass oscillation of the wheelsets. (2) As the train passed through the turnout crossing at a high speed, the optimized scheme substantially reduced the center-of-mass oscillation of the wheelsets, wheel–rail dynamic impact, and axle-box vibration while ensuring consistency of the wheel-load transition characteristics with the existing design scheme. (3) The maximum deflection change rate of the wing rail in the assembled crossing was only 1.67 mm/m, which could not meet the requirement of the theoretical longitudinal curve, and would cause the problem of turnout sleeper lifting, affecting the precision of laying turnouts on-site. Computer numerical control machining should be used to achieve the longitudinal curve requirement of the wing rail. The iron plate thickness should be increased gradually to 0.5 mm from the #82 sleeper to the #86 sleeper. Accordingly, the amount of machining of the wing rail should be increased from 0 mm to 2 mm. At the #92–#95 sleepers, this amount of machining should be decreased from 2 mm to 0.6 mm and then increased to 2 mm. This process would accurately realize the theoretical longitudinal slope curve.

Putusan Hakim Terhadap Tindak Pidana Pencurian 2 (dua) Lembar Besi Plat Warna Hijau (Studi Kasus Putusan Nomor 1357/Pid.B/2023/PN Mdn)

The research is entitled "Judge's Decision Regarding the Crime of Theft of 2 (two) Green Metal Plates (Case Study Decision Number 1357/Pid.B/2023/PN Mdn)". The crime of theft is increasing and developing rapidly, causing the security of a country to be disrupted. This is a negative impact of the progress that has been achieved by a country. The crime of theft committed by many people is caused by economic factors which are getting worse due to low income and also The high unemployment rate is because it is difficult to find work. Other factors that support someone committing the crime of theft include environmental influences, the opportunity to commit theft, lack of awareness of the law by the perpetrator and can be caused by other social factors. This research is descriptive analytical in nature with the aim of describing a research object or data as thoroughly as possible which contains explanations about humans, conditions or various kinds of symptoms to emphasize several types of hypotheses to make it easier to strengthen theories with the ultimate aim of making a comprehensive conclusion. the results of the research are that the defendant Wawan M. Nur has been legally and convincingly proven guilty of committing the crime of "theft under aggravating circumstances"; as in the public prosecutor's single indictment; namely the Defendant together with Mr. SUKMA (DPO) in taking 2 (two) pieces of green iron plate 5 (five) millimeters thick with a size of 150cm x 40cm without the knowledge and/or permission of Witness ROBERT H as Tembekang Belawan Pusbekangad TNI AD's attorney as the owner, which caused the TNI AD Tembekang Belawan Pusbekangad suffered a loss of approximately Rp. 5,000,000 (five million rupiah). The judge's decision is a decision that has been reviewed as carefully as possible and thoroughly, therefore a prison sentence of 3 (three) years and 6 (six) months for the defendant is a fair decision for the defendant and also the victim. Thus, it is hoped that from this case no one else will commit acts of theft which could be detrimental to the perpetrator and victim if discovered, and from this case it can also have a deterrent effect on the defendant so that they do not commit other criminal acts and from this case it can give fear to the accused. readers not to commit acts that can be punished.

Formation of layered nanofibric materials and composite coatings

Using an electrospinning device, we determined the optimal conditions for producing nanofibers from a 10% solution of Co–AN. These conditions involved applying a 15[Formula: see text]kV voltage to the anode, which was connected to the syringe containing the solution, and maintaining a distance of 12–15[Formula: see text]cm from the needle tip to the collector screen (cathode). The filament diameter (d) ranged from 0.2 to 0.5[Formula: see text]mm. This setup allowed the formation of nanofibers under the cover. The electrolysis process was conducted for varying durations, ranging from 4 to 14[Formula: see text]h, while applying currents of 2[Formula: see text]mA, 4[Formula: see text]mA, and 8[Formula: see text]mA. At 4[Formula: see text]mA and 8[Formula: see text]mA, a substantial portion (approximately 65–70%) of the macroions in the solution reassembled on the electrode surfaces. These images clearly illustrate the restoration of macroions on the electrode surfaces, achieved through electron exchange processes. This phenomenon results in the combination of macroions and their neutralization, leading to the formation of a composite coating on the titanium, iron plate, and rods.

Boron nitride microfiber reinforced polyacrylic acid hydrogels with excellent self-adhesion, fast pH response, and strain sensitivity.

Hydrogels are widely utilized in the sensor field, but their inadequate adhesion presents a significant obstacle. Herein, a new multifunctional BNMFs/PAA composite hydrogel was prepared via the incorporation of one-dimensional porous boron nitride microfibers (BNMFs) and polyacrylic acid (PAA) hydrogels. BNMFs, as a reinforcing filler, play a very important role in enhancing the properties of the composite hydrogels. In particular, the porous micrometer structure plays a unique role in improving the adhesion properties of PAA hydrogels. The steric hindrance and the rich hydroxyl functional groups coming from BNMFs are key factors for the excellent adhesion of the composite hydrogels. The composite hydrogels show strong adhesion to various substrate materials. For iron plates and biological tissues, the adhesion energy can reach 1377 J m-2 and 317 J m-2, respectively. In addition, the developed BNMFs/PAA composite hydrogels exhibit excellent mechanical properties. The fracture strain of the composite hydrogels is increased by 2.4 times compared to pure PAA hydrogels. The hydrogen bonds formed between BNMFs and PAA are conducive to the mechanical properties of the BNMFs/PAA composite hydrogels. Meanwhile, BNMFs as fillers play a role in carrying and dissipating force. Furthermore, the BNMFs/PAA composite hydrogels have excellent strain and pH response characteristics. This is because the crosslinking network of the composite hydrogels becomes loose after the addition of BNMFs, resulting in rapid ion transport pathways. Therefore, the developed BNMFs/PAA composite hydrogels will have broad application prospects in the fields of motion monitoring, intelligent skin and biological adhesives.

Synthesis and Superconducting Properties of Some Phases of Iron Polyhydrides at High Pressures

Experimental syntheses of two iron polyhydrides FeHx(I) and FeHx(II) have been carried out in diamond anvil cells by laser heating of metallic iron to temperatures of about 700 and 2000 K at pressures of 178 and 195 GPa, respectively. The initial sample is an iron plate enriched in the Fe-57 Mössbauer isotope placed in ammonia borane (BH3NH3). The electronic properties of FeHx compounds have been studied by measuring the electrical resistance R(T) at high pressures (180–216 GPa) in the temperature range of ~8–300 K. Based on the obtained R(T) data, two superconducting phases of FeHx compounds with the maximum critical transition temperatures Tc ≈ 25.0 and 27.7 K have been identified. It has been found that with increasing pressure, the temperature Tc in both hydrides increases linearly with the coefficients dTc/dP ~ 0.063 ± 0.001 K/GPa and 0.056 ± 0.003 K/GPa for the FeHx(I) and FeHx(II) phases, respectively. Superconductivity in iron hydrides revealed by the measured resistance R(T) has been confirmed by a number of additional methods.

Pembuatan Poliuretan Sebagai Bahan Pelapis Besi Dengan Pengisi Cangkang Kulit Telur

Research on the manufacture of polyurethane as an iron coating material with an eggshell filler has been done. The purpose of this study was to determine the effect of eggshell weight as an additive on the preparation of polyurethane as an iron coating material and to determine the weight effect of Methylene Diphenyl Diisocyanate (MDI) on the manufacture of polyurethane as an iron coating material with an eggshell filler. By mixing Jatropha oil polyols, Methylene Diphenylene Diisocyianate (MDI), and eggshell, then applied to an iron plate. Polyurethane coatings formed in the analysis of thermal adhesion properties of coatings, Thermal (TGA), functional groups (FT-IR), crystal structures (XRD), and coating morphology (SEM). The results obtained which in addition to the ratio of polyol: isocyanate: eggshell shell of 7: 3: 5% obtained the best results that have the strongest adhesion and has a good mixing structure, and has a heat resistance of 300 0C

Alternative treatment of olive mill wastewater by combined sulfate radical-based advanced electrocoagulation processes.

The aim of this study is to investigate the performance of advanced electrocoagulation (EC) process for the treatment of olive mill wastewater. In EC process, iron plates were used as electrodes, and peroxydisulfate (PS) and peroxymonosulfate (PMS) were added as oxidants. The effects of the initial pH value, current density, oxidant dose, and electrolysis time were optimized for pollutant removal from olive mill wastewater by EC-PS and EC-PMS processes. Control experiments showed that addition of oxidants to the conventional EC process increased the pollutant removal efficiency. Classical optimization method was used to determine optimum conditions, which were initial pH4, current density 40 mA/cm2 , oxidant dose 5g/L, and electrolysis time 30 min for both processes. Under these conditions, EC-PS and EC-PMS processes achieved 50.5% and 48.9% chemical oxygen demand (COD), 93.8% and 89.3% total phenol, 87.7% and 83% UV254 , and 74.5% and 64.1% total suspended solid removal efficiencies. Quenching experiments were performed to determine the dominant radical species participating in the processes. It was observed that hydroxyl and sulfate radicals were involved in both processes but hydroxyl radicals were more active. Specific energy consumption was calculated as 5.90 kWh/kg COD for EC process, 4.95 kWh/kg COD for EC-PS process, and 5.20 kWh/kg COD for EC-PMS process. The organic removal/sludge ratio of EC-PS process was found to be higher with 17.5g/L value. Although the application of EC-PS and EC-PMS processes alone is insufficient to meet the discharge limits, they have been found to be effective in olive mill wastewater treatment. PRACTITIONER POINTS: Peroxydisulfate (PS) and peroxymonosulfate (PMS)-based advanced electrocoagulation (EC) was used in olive mill wastewater treatment. 50.5% chemical oxygen demand (COD), 93.8% TP, 87.7% UV254 , and 74.5% TSS removals were achieved by EC-PS. 48.9% COD, 89.3% TP, 83% UV254 , and 64.1% TSS removals were obtained by EC-PMS. Hydroxyl and sulfate radicals were involved in both processes.

Removal of chromium from tannery industry wastewater using iron-based electrocoagulation process: experimental; kinetics; isotherm and economical studies

Chromium is a hazardous compound from industrial processes, known for its toxicity, mutagenicity, teratogenicity, and carcinogenicity. Chemical methods are efficient but cost-effective alternatives with reduced sludge are sought. Electro-coagulation, utilizing low-cost iron plate electrodes, was explored for factual tannery wastewater treatment in this manuscript. Operating parameters such as initial chromium concentration, voltage, electrode number, operating time, agitation speed and current density has been studied to evaluate the treatment effeciency. Under optimal conditions (15 V, 0.4 mA/cm2, 200 rpm, 330 ppm chromium, 8 iron electrodes with a total surface area of 0.1188 m2, 3 h), chromium elimination was 98.76%. Iron anode consumption, power use, and operating cost were 0.99 gm/L, 0.0143 kW-h/L, and 160 EGP/kg of chromium eliminated, respectively. Kinetics studies were pursued first-order reaction (97.99% correlation), and Langmuir isotherms exhibited strong conformity (Langmuir R2: 99.99%). A predictive correlation for chromium elimination (R2: 97.97%) was developed via statistical regression. At HARBY TANNERY factory in Egypt, industrial sewage treatment achieved a final chromium disposal rate of 98.8% under optimized conditions.

Simulation of RPC responses in mini-Iron Calorimeter for cosmic ray muon studies

A Prototype of the Iron Calorimeter for the India-based Neutrino Observatory is currently running in Madurai, India. This consists of twenty large area single gap Resistive Plate Chambers (RPCs) of size, ∼ 185 cm × 175 cm sandwiched between 11 layers of iron plates of thickness 5.6 cm. The total size of the mini-Iron Calorimeter(mini-ICAL) is 4 m × 4 m × 1.2 m and having a weight of 85 tons is a (1/600) scaled-down version of the ICAL detector of INO [1]. The detector is magnetized using iron plates and two sets of copper coils, each coil has 18 turns. The central region of the mini-ICAL, where the RPCs are placed, has a nearly uniform magnetic field of 1.4 T, similar to the magnetic field in the final ICAL detector. This prototype serves as the basis for the design of the demonstrators, which closely mimics the characteristics of a future ICAL. This detector is built to test the final electronics in the fringe field of the magnet and also to develop the experience to construct the ICAL detector. The mini-ICAL has been operational since 2018 and collects cosmic muon data with different configurations of RPC, and electronics, which are continuously changing for various R&D efforts. Dedicated efforts are made in parallel to measure the momentum and azimuthal angle of μ+ and μ- independently, which could be an important input to the cosmic neutrino event generators. To improve the precision of those measurements a dedicated simulation effort was made, particularly in the digitisation of the RPC signal for a real detector simulation, where efficiency, noise rate, strip multiplicity, etc. were matched with the real data collected during runs at mini-ICAL.