The quest for innovative cathode materials is crucial for advancing secondary potassium-ion batteries (KIBs). Dedicated efforts have led to the exploration of broadly four distinct classes of materials, namely layered transition metal oxides, polyanion, Prussian blue analogues and organic materials [1]. However, synthesizing cathodes for KIBs, especially those based on layered 3d-series transition metals, pose significant challenges. These include the low concentration of K-ions due to electrostatic repulsion, hygroscopic instability, and decomposition susceptibility. In our current study, we addressed these complex synthetic challenges by employing the ambient ion-exchange synthesis method to create metastable cathode materials suitable for stationary energy storage applications. Integrating diffraction and spectroscopic techniques, we have elucidated that the ion exchange reaction proceeds via an overlay ordered structure formation (Figure 1) mechanism [2-6]. Additionally, we have conducted comprehensive investigations into the structural, morphological, electronic, and electrochemical characteristics of ion-exchanged materials [4]. To analyze the K+ insertion mechanism, we employed both ex-situ and in-situ X-ray diffraction analysis, along with potentio/galvanostatic titration techniques. Synergizing experimental tools with the theoretical calculations, we have unveiled the efficacy of ambient ion-exchange reactions to prepare promising novel cathode materials. Two case studies will be presented as noted below. Chemical ion-exchange route was employed to obtain a novel P2-type KxCo1/3Mn2/3O2 cathode for KIBs. With due material optimization and usage of suitable electrolytes, this oxide can be harnessed as a high-voltage cathode for KIBs operating at ~ 2.9 V at room and high (40-50 °C) temperatures (Figure 1c) [7-8].Following, two novel compounds analogous to Na2Mn3O7 has been successfully synthesized via ambient chimie douce This discovery reveals the utilization of a cost-effective, scalable, and energy-efficient K-Mn-O ternary mixture as an extensively studied cathode material for KIBs (Figure 1d) [9]. Finally, this work provides a new dimension in obtaining targeted battery material beyond traditional synthetic route for the development of KIBs for next generation stationary energy storage system.
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