Internal Pore Structure Research Articles

Pore structure and mechanical characteristics of CRS mortar based on NMR and fractal theory

Crushed rock sand (CRS) is increasingly used as a substitute for natural sand in mortar aggregates, and the mixing ratio and pore structure of CRS mortar affect its macromechanical performance. This study used five CRSs with different grain sizes to formulate five single-graded and their synthetic-graded mortars with the same paste film thickness by regulating the aggregate-cement ratio. Utilizing nuclear magnetic resonance (NMR) technology in conjunction with fractal theory, the evolution characteristics of pore structure parameters (porosity, pore fractal dimension and permeability coefficient) and mechanical properties are analyzed, and the correlation between pore structure and mechanical parameters is established. The results indicate that, at a constant paste film thickness, the total porosity (φtotal) of the single-graded mortars increases with the augmentation of the aggregate-cement ratio, while the total pore fractal dimension (Dtotal), compressive strength (σc), and compressive modulus (Ec) progressively decrease. The complexity of the pore structure in mortars tends toward homogeneity with an increasing number of distinct pore structures. The synthetic-graded mortar exhibits a higher pore structure fractal dimension than the single-graded mortars, indicative of a more intricate pore structure. Furthermore, a significant correlation is observed between the pore structure fractal dimension of the mortar and its porosity, permeability coefficient, σc, and Ec, revealing the interplay among the internal pore structures of the material and their control over the macroscopic properties.

Influence of Fly Ash Content on Macroscopic Properties and Microstructure of High-Performance Concrete

To investigate the influence of the fly ash (FA) content on the performance of high-performance concrete (HPC), seven groups of tests were conducted, aiming to evaluate both the macroscopic properties (workability and compressive strength) and microscopic pore structure. Low-field nuclear magnetic resonance (NMR) technology and SEM images were employed to analyze the changes in the internal pore structure of the concrete. The results showed that the workability of HPC initially increased and then decreased with the increase in the FA content. When the FA content was 15%, the slump of HPC reached a maximum of 264 mm, and the 28-day compressive strength exhibited a 23.2% increase compared to the 7-day compressive strength. The pore size distribution of the concrete varied with different fly ash content. At 15% FA content, secondary hydration of the FA was sufficient, refining the pores to between 0 and 0.1 µm. Excessive FA substitution deteriorated the internal structure of the HPC matrix and reduced the workability and mechanical properties of the HPC. When the content of FA was 35%, the slump of HPC decreased to 176 mm, while the macropores within the matrix significantly increased, resulting in porosity of 6.81%.

Damage Evolution and NOx Photocatalytic Degradation Performance of Nano-TiO2 Concrete Under Freeze–Thaw Cycles

The internal pore structure of nano-TiO2 concrete deteriorates gradually during freeze–thaw (F–T) cycles. The deterioration process can reveal the F–T damage mechanism and the deterioration law of photocatalytic performance. The evolution law of the pore structure of nano-TiO2 concrete during F–T damage was investigated. Moreover, this paper defined the microscopic F–T damage factor based on porosity and fractal dimension. The results showed that a 2% dosage of nano–TiO2 concrete had better frost resistance and lower porosity in this experiment. Its porosity only increased by 13.3% after 200 F–T cycles, which was much smaller than that of ordinary concrete. Furthermore, the presence of nano-TiO2 enhanced the volume fractal dimension of concrete pores larger than 100 nm, increasing the complexity of the pore structure and contributing to improved frost resistance. F–T damage led to a decrease in the photocatalytic performance of nano–TiO2 concrete. Still, it helped the nitrate on the surface of the concrete to dissolve and disappear more quickly under rainwater washout. Finally, a thermodynamic theory-based concrete F–T damage correction model was constructed, and the model was used to predict F–T damage values for some scholars. The results showed that the correlation between the model values and the experimental values was more than 0.95, which could accurately reflect the degree of F–T damage of concrete. In addition, a prediction model of photocatalytic NO reduction by nano-TiO2 concrete based on microscopic damage factor was established. It provides a theoretical basis for the application of nano-TiO2 concrete in the field of gas pollutant treatment.

Development of Soft Wrinkled Micropatterns on the Surface of 3D-Printed Hydrogel-Based Scaffolds via High-Resolution Digital Light Processing

The preparation of sophisticated hierarchically structured and cytocompatible hydrogel scaffolds is presented. For this purpose, a photosensitive resin was developed, printability was evaluated, and the optimal conditions for 3D printing were investigated. The design and fabrication by additive manufacturing of tailor-made porous scaffolds were combined with the formation of surface wrinkled micropatterns. This enabled the combination of micrometer-sized channels (100–200 microns) with microstructured wrinkled surfaces (1–3 μm wavelength). The internal pore structure was found to play a critical role in the mechanical properties. More precisely, the TPMS structure with a zero local curvature appears to be an excellent candidate for maintaining its mechanical resistance to compression stress, thus retaining its structural integrity upon large uniaxial deformations up to 70%. Finally, the washing conditions selected enabled us to produce noncytotoxic materials, as evidenced by experiments using AlamarBlue to follow the metabolic activity of the cells.

Preparation and performance analysis of organic polyborosilazane-modified epoxy resin-based intumescent flame-retardant thermal insulation coatings

To improve the thermal insulation and flame retardancy properties of epoxy resin-based intumescent coatings, this study served epoxy resin (EP) as the base material, melamine (MEL), pentaerythritol (PER), and ammonium polyphosphate (APP) as the blowing agents, char-forming agents, and dehydration catalysts, palgorskite and sepiolite as fillers, and PSNB as the modifying agent to prepare the high-performance modified coatings by using the straightforward blending modification technique. With the introduction of PSNB, the coating achieves an in-situ vitrification/ceramisation effect in the char structure when exposed to fire, thus fully enhancing its fire protection capability Compared to the blank sample (EPC), the modified coating (EPC-PSNB-3) exhibited optimal performance when the PSNB content reached 30 wt%. In a 2 h thermal insulation performance test, the substrate backside temperature of EPC-PSNB-3 was only 165.99 °C. The Limiting Oxygen Index (LOI) value increased by 33.20 %. In cone calorimetry tests, EPC-PSNB-3 showed reductions of 63.56 %, 64.98 %, 21.37 %, and 24.35 % in peak heat release rate (PHRR), peak smoke production rate (PSPR), total heat release rate (THR), and total smoke production (TSP), respectively, compared to EPC. The residual char mass increased by 45.19 % with PSNB incorporation. The introduction of PSNB not only promotes the increase of residual char but also densifies its internal porous structure, enhancing its thermal barrier capability.

Intelligent Flexible Pressure Sensors with Improved Sensing Range and Sensitivity Based on 3D-Graphene Patterning Induced by UV Laser.

Intelligent flexible sensors are an integral component of the next generation of consumer electronics. However, developing a flexible pressure sensing system that possesses both high sensitivity and a sensing range remains a key challenge in practical applications. Herein, a machine learning-assisted 3D laser-induced graphene (3D-LIG)/polydimethylsiloxane composite flexible pressure sensing system based on ultraviolet (UV) laser integrated fabrication was proposed. Low-cost LIG-based flexible sensors with a 3D carbonized structure were prepared by selective UV laser ablation and laser-induced graphitization. The interlayer interlocking structure, combined with the internal porous structure of LIG, enriches the sensing mechanism, allowing the sensor to exhibit triphasic linear response characteristics, demonstrating a large sensing range (0-500 kPa) and high sensitivity (0-20 kPa, 3.047 kPa-1). Based on machine-learning algorithms, an intelligent wearable sign language translation system was constructed capable of high-precision recognition of complex sign language sequence information. The integration of LIG with 3D microstructures allows a wider space for designing LIG-based flexible sensing structures and offers a promising platform for the development of intelligent wearable devices.

The theoretical freezing model of sandstone considering the statistical arrangement of pore structure

It is of great significance to understand the evolution law of unfrozen water content in frozen rocks to maintain the stability of geotechnical engineering in cold regions. Due to the different particle sizes and shapes, coupled with the diversity of cements, the internal pore structures of rocks are complex and diverse. In this study, a theoretical model for freezing point of sandstone is proposed based on the characteristics of microscopic pore structures. The characteristic of freezing point is analyzed by considering the mineral particle arrangement. A statistical theoretical model of unfrozen water in sandstone is established according to the random arrangement of mineral particles. The influence of the stacking angle of mineral particles following the normal distribution on unfrozen water content is analyzed. Finally, the NMR freezing process analysis for sandstones was carried out. The results show that the statistical theoretical model of unfrozen water fits the experimental results well. The effect of the average value of stacking angle on unfrozen water content is mainly due to the change of pore size, which leads to the change of pore water content. The standard deviation of stacking angle determines the residual water content.

Research on mechanical properties and pore structure evolution process of steam cured high strength concrete under freeze thaw cycles

With the widespread use of high-strength concrete structures (HC), the impact of pore structure on their performance has become a current research focus. The mechanism by which different curing conditions and freeze-thaw cycles influence the evolution of pore structure remains unclear. Therefore, this study systematically investigated the frost resistance of high-strength concrete under different curing conditions, measured the mass loss rate, compressive strength, and relative dynamic elastic modulus of concrete under freeze-thaw cycles. Utilizing low-field nuclear magnetic resonance (NMR) technology, this study analyzed the evolution of pore structure in HC under freeze-thaw cycles. Additionally, the fractal dimension was used to evaluate the change of concrete internal pore structure, so as to reflect the influence of pore structure on the mechanical properties of concrete subjected to freeze-thaw cycles, and then evaluated the freeze-thaw damage of HC. The experimental results indicated that the steam curing regimes led to an increase in the porosity of HC, thereby influencing its frost resistance. Steam-cured high-strength concrete (SMHC) exhibited a higher degradation rate under freeze-thaw cycles, resulting in a greater level of deterioration compared to standard curing high-strength concrete (SDHC), even under the same number of freeze-thaw cycles.

Strength and microstructural development in concrete pavements by blended copper tailings powder and copper tailings sand

This study investigated the effects of replacing cement with copper tailings powder on pavement concrete performance. Concrete pavements were prepared by substituting 5 %, 10 %, and 15 % of the cement with copper tailings powder. Additionally, 70 % of the river sand (0.6–0.15 mm) was replaced with copper tailings sand of a fixed particle size. The study aimed to understand how this combined replacement affected the mechanical and microstructural properties of the concrete. Tests revealed that two hours of mechanical milling was optimal for activating the copper tailings powder, resulting in a Pozzolanic activity index of 82 %. Concrete specimens with 5 % copper tailings powder achieved the highest flexural strength (6.21 MPa) and compressive strength (52.8 MPa). Furthermore, this replacement level resulted in the lowest porosity and highest resistivity. Scanning electron microscope images revealed that increasing the amount of tailing powder reduced the degree of hydration within the microstructures. However, the specimens with both tailings powder and sand exhibited better compactness and homogeneity in their internal pore structures compared to those with only tailings sand. It suggests a beneficial microfilling effect from the tailings powder.

NiS2/FeS2 binary nanoparticles confined in interconnected carbon framework with regulated pore structure enabled by citric acid for enhanced sodium storage properties

Recently, pyrite iron disulfide (FeS2) has emerged as a promising anode candidate for sodium-ion batteries (SIBs) due to its high theoretical capacity, affordability, non-toxicity and abundant resource in nature. However, the utilization of FeS2 still confronts the challenges of inferior rate capability and cycling instability for sodium storage, stemming from its low electronic conductivity and substantial volume changes during cycling. Herein, to address these obstacles, NiS2/FeS2 binary nanoparticles encapsulated within a network of interconnected N-doped porous carbon framework (NiS2/FeS2@NPC) are prepared by a successive solid-state ball milling, carbonization and sulfurization strategy with coordination complex of nickel iron Prussian blue analogue (NiFe-PBA) as precursor. The introduction of citric acid plays a critical role for the formation of interconnected carbon framework with regulated internal porous structure, thereby achieving heterostructured NiS2/FeS2@NPC with modulated specific surface area and pore volume. The rational design of interconnected N-doped porous carbon framework and heterogeneous structure guarantees rapid ion/electron transport kinetics, alleviated mechanical stress, and enhanced structural integrity. Benefitting from these advantages, the optimal NiS2/FeS2@NPC-1 electrode exhibits a high reversible capacity (545 mAh/g at 1 A/g), superior rate capability (267 mAh/g at 5 A/g) and ultrastable long-term cycling performance (98.5 % retention over 1000 cycles at 5 A/g). This study presents a novel and efficient design approach for creating durable and high-rate anode materials based on metal sulfides for SIBs.

Investigation of efficient adsorption-electrochemical degradation performance of ZIF-8/MWCNTs nanocomposites toward 2,4-dichlorophenol

The highly toxic and recalcitrant organic pollutant, 2,4-dichlorophenol (2,4-DCP), is commonly found in wastewater. Therefore, it is critical to investigate novel techniques for the efficient removal of 2,4-DCP from wastewater. The present study employed a one-step synthesis method to fabricate ZIF-8/multi-walled carbon nanotubes (ZIF-8/MWCNTs) nanocomposites with well-defined mesoporous structures, which were subsequently coated onto carbon cloth (CC) to form the anode ZIF-8/MWCNTs/CC. Subsequently, the adsorption performance of ZIF-8/MWCNTs toward 2,4-DCP and the adsorption-electrochemical degradation performance of ZIF-8/MWCNTs/CC toward 2,4-DCP were investigated. ZIF-8/MWCNTs exhibit exceptional adsorption capacity and rate toward the 2,4-DCP. At 303 K, it achieved a saturated adsorption amount as high as 1056.78 mg·g-1 within only 30 min of reaching equilibrium. Moreover, when coated on CC substrates, the internal pore structure of ZIF-8/MWCNTs is effectively exploited during the adsorption. In addition, the incorporation of MWCNTs enhances the conductivity of the ZIF-8/MWCNTs/CC electrodes, leading to reduced resistance and improved electron transfer rate. Notably, ZIF-8/MWCNTs/CC enabled complete removal of a 25 mg·L-1 solution of 2,4-DCP within only 90 min and a 50 mg·L-1 solution within 120 min. Furthermore, the degradation mechanism of 2,4-DCP was analyzed by means of DFT modeling theoretical calculations and intermediate product determination analysis, while evaluating the toxicity of the generated material was evaluated. This study provides improved solutions and strategies for the treatment of chlorophenolic compound pollution in wastewater.

Heat transfer characteristics of petroleum coke particle packed bed: An experimental and CFD simulation study

AbstractDue to the complexity of the internal pore structure of petroleum coke loose particle‐packed beds, measuring their thermal conductivity has always been a challenging problem. This work independently developed an experimental apparatus for testing the thermal conductivity of petroleum coke particle‐packed beds and constructed a forward calculation model for the heat transfer process, which was based on one‐dimensional unsteady heat transfer. Using the Sparse Nonlinear OPTimizer (SNOPT) algorithm, a mathematical relationship between the thermal conductivity λ of the coke bed, temperature T, and equivalent particle diameter dp was established through inverse modeling. Concurrently, a digital model of the petroleum coke particle packed bed was derived utilizing three‐dimensional computed tomography (CT) scanning technology, and a pore‐scale gas–solid radiation heat transfer model was formulated based on CFD simulation technology, thereby further elucidating the heat transfer mechanism within the petroleum coke particle packed bed. The research results indicate that the temperature predicted by the established thermal conductivity model aligns well with experimental data. Further CFD simulation studies demonstrate that a smaller particle size leads to a larger temperature difference between the wall and the center of the packed bed, while a higher gas velocity results in a smaller temperature difference, with a linear correlation observed between these two factors. At high temperatures, thermal radiation between particles in the porous petroleum coke‐packed bed plays a dominant role. The research outcomes can offer significant theoretical support for a profound analysis of the heat transfer behavior of petroleum coke‐packed beds within a vertical shaft calciner.

Carbon-coated ZnS as a high-performance ORR/OER bifunctional cathode catalyst for zinc-air batteries

The commercial application of zinc-air batteries (ZABs) is hindered by the high cost and scarcity of precious metal catalysts. In this paper, we prepared high-performance ORR/OER bifunctional catalysts with a carbon-coated ZnS spherical structure (ZnS@C) through a hydrothermal method followed by a carbonization process. Characterized by their unique spherical coated pore structure, exhibit impressive electrocatalytic activity. Specifically, ZnS@C-2, produced by a secondary carbonization process demonstrates an ORR half-wave potential of 0.82 V (relative to RHE) and an OER overpotential of 377 mV at 10 mA cm−2. When employed in a ZAB, it achieves a maximum power density of 120.4 mW cm−2, a specific capacity of 836 mAh gZn−1, and maintains cycle stabilization for up to 165 h at 10 mA cm−2. The research results demonstrate that the unique carbon-coated internal porous structure not only significantly enhances the stability of the catalyst but also increases the number of active sites, thereby providing more abundant activation energy for the catalytic reaction and facilitating its efficient progress. This underscores the catalyst's excellent ORR and OER properties, suggesting promising practical application potential.

Synergetic organic-inorganic electrochemistry active architecture of hollow Bi-based metal-organic framework microspheres assembled with terephthalic acid ligands

Bismuth (Bi) is a promising anode material for lithium-ion batteries due to its high capacity. However, challenges such as low conductivity and significant volume expansion during charge cycles restrict its practical application. Metal-organic frameworks (MOFs), known for their controllable structure, hybrid inorganic-organic nature, large surface area, and high porosity, offer a solution to fix up above challenges. This study designs three-dimensional porous hollow spherical nanostructured bismuth-based MOF (Bi-MOF) by coordinating Bi3+ with terephthalic acid. The material features a functional spherical shell and internal pore structure that maintain open ion transport channels, abundant electrochemical sites, and a large contact area between electrolyte and electrode. This design accelerates ion/electron transport within the cavity, mitigating volume expansion during charge-discharge cycles and ensuring structural stability. As an anode material, Bi-MOF exhibits great electrochemical performance: retaining discharge capacities of 617.6 mAh g−1 after 1000 cycles at 1 A g−1 and 579.1 mAh g−1 after 200 cycles at 0.1 A g−1. Coupled with LiFePO4 cathodes, the full-battery maintains 93.1 mAh g−1 after 110 cycles at 1C. This work provides a train of thought to develop high-performance anode materials for enhanced lithium storage in lithium-ion batteries (LIBs) and validated the lithium storage mechanism of Bi-MOF.

Study on the Applicability of Deterioration Detection Techniques for Sandstone Heritage in Multi Environment using MLP-Attention Model

Abstract. Stone cultural heritage, encompassing a broad spectrum of artifacts such as stone artworks, buildings, tools, and utensils, represents one of the most significant categories of cultural heritage. However, the conservation of these cultural heritage faces challenges from the process of deterioration. This degradation not only compromises the structural integrity of the heritage but also results in the loss of invaluable historical information. Thus, there emerges a critical demand for effective methods to detect and assess the condition of stone cultural heritage, enabling timely and precise conservation interventions. Here we obtained sandstone samples under different deteriorative environments through laboratory-simulated deterioration experiments and employed a variety of detection technologies to capture a series of changes in the deterioration detection parameters during the sandstone deterioration process. Subsequently, a deep learning model was established to correlate the detection parameters with the degree of stone deterioration. A SHAP analysis was then conducted to determine the contribution of various parameters to the degree of stone weathering under different experimental environments, providing recommendations for selecting appropriate detection technologies and indicators adapted to different deterioration environments. To further analyze the deterioration processes of the stone samples, XRD analysis was conducted to observe changes in mineral composition throughout the deterioration process. SEM images were utilized to examine the changes in micro-morphology and the internal pore structure associated with deterioration. This study provides a basis for the scientific design of deterioration detection schemes by selecting the most suitable testing technology for optimal deterioration assessment under specific environmental conditions.

Design and performance of a foamed ceramic prepared by sintering using boron carbide as a foaming agent

To meet the requirements of microwave penetration in military applications, the technical potential of preparing foamed ceramics (FCs) with low permittivity and reduced preparation costs by using desalted sea sands as the main raw material and boron carbide (B4C) as a foaming agent was investigated. The results of the orthogonal experiment demonstrate that the FCs prepared from a material system containing 3 wt% B4C, 2 wt% Fe2O3 and 4 wt% Na2CO3 exhibit the optimal overall performance. The performance of the FCs is strongly influenced by the sintering temperature, but less so by the sintering time. The FCs sintered at 1000 °C for 10 min have a high total porosity of 72 %, a high compressive strength of 9.7 MPa due to their homogeneous internal pore structure with small pore diameter, a high closed porosity of 71 % due to their dense smooth surface and intact pore walls, and a low permittivity of (2.09–2.25)+j(0.014–0.019) in the X–band due to their high porosity and simple composition, indicating that they are a promising multifunctional material for microwave penetration.

Analysis of Controlling Factors of Pore Structure in Different Lithofacies Types of Continental Shale—Taking the Daqingzi Area in the Southern Songliao Basin as an Example

Due to the influence of terrigenous debris, the internal pore structure of continental shale is highly heterogeneous, and the controlling factors are complex. This paper studies the structure and controlling factors of shale reservoirs in the first member of the Qingshankou Formation in the Southern Songliao Basin using core data and various analytical test data. The results show that the original deposition and subsequent diagenesis comprehensively determine the shale reservoirs’ pore structure characteristics and evolution law. According to the severity of terrigenous debris, the shale reservoirs in the study area are divided into four categories and six subcategories of lithofacies. By comparing the characteristics of different shale lithofacies reservoirs, the results show that the lithofacies with a high brittle mineral content have more substantial anti-compaction effects, more primary pores to promote retention and a relatively high proportion of mesopores/macropores. Controlling the organic matter content when forming high-quality reservoirs leads to two possibilities. An excessive organic matter content will fill pores and reduce the pore pressure resistance. A moderate organic matter content will make the inorganic diagenesis and organic hydrocarbon generation processes interact, and the development of organic matter mainly affects the development of dissolution pores. The comprehensive results show that A3 (silty laminated felsic shale) reservoirs underwent the pore evolution process of “two drops and two rises” of compaction, cementation and pore reduction, dissolution and pore increase, and organic matter cracking and pore increase, and they are the most favourable lithofacies of the shale reservoirs in the study area.

Revolutionizing nutrition: Exploring the transformative impact of amaranth integration on composite millet flakes

This study focuses on the development and comparative analysis of multi-millet flakes comprising amaranth, finger millet, and foxtail millet. Two drying methods, baking and dehydration, were employed to produce the flakes. Physicochemical, structural, and thermal properties were evaluated, along with changes observed during soaking in various media. Baked flakes exhibited larger dimensions and a more porous internal structure compared to dried flakes. Baking induced gelatinization and protein denaturation, enhancing water holding capacity and resulting in lower water activity (0.24) conducive to long-term storage. Dehydrated flakes had slightly higher water activity (0.41) and exhibited higher color values with a glossy outer surface. Flakes soaked in hot milk, milk, and water displayed distinct structural properties, crystallinity shifts, and thermal degradation patterns. The nutritional analysis revealed a significant carbohydrate content (55 %), moderate protein (11 %), and notable levels of fat (4.4 %) and total dietary fiber (6.88 %). Fatty acid profiling indicated low levels of saturated, monounsaturated, and polyunsaturated fats, with no trans-fat or cholesterol. Sensory evaluation favored baked flakes, indicating higher acceptability. This research underscores the potential of multi-millet flakes as a nutritious and palatable food option.

A novel approach to assess internal pore structure and quantify tortuosity of clogged pervious concrete through image analysis techniques

ABSTRACT The major objective of this research was to develop an innovative approach to characterise the pore structure of pervious concrete (PC) mixtures and quantify tortuosity in pre- and post-clogged conditions through 2D and 3D image analysis. Four different types of PC mixtures were prepared and subjected to computed tomography (CT) scanning to retrieve morphological information covering over 1900 images, followed by tortuosity quantification of each of 200 interconnected pore paths using vascular modelling toolkit (VMTK). The porosity of PC obtained from laboratory-based tests was 10–25% lower than image analyses. Further, along the depth of PC, a significant decrease in the number of pores in the top 60–80 mm was observed due to clogging, which revealed that maintenance be adopted only in the top 80 mm. Control and clogged PC with smaller sized aggregates and lower w/c ratio were more tortuous compared to higher w/c ratio while opposite for larger sized aggregates, ascribed to the occurrence of shorter interconnected pore paths comprising larger pore diameter, remarking that permeability will depend on both tortuosity and path diameter. CT scanning was used in predicting tortuosity and pore interconnectivity of PC through VMTK approach extensively used in medical science and seldom used in engineering.

Construction and characterization of sesame meal-stabilized Pickering high internal phase emulsions and their application in cake production

Pickering high internal phase emulsions (HIPEs) show promise for solid fat replacement and nutrient delivery, but the availability of safe and easily accessible food-borne particulate emulsifiers is a bottleneck limiting their practical application. In this study, the feasibility of using sesame meal as an emulsifier for the construction of sunflower oil-based Pickering HIPEs was evaluated. These HIPEs were then characterized in terms of their microstructural and mechanical properties, and utilized as a substitute for butter in cake production. Results showed that sesame meal is rich in protein, and has a particle size (median diameter, 46.40 ± 0.83 μm), and wettability that makes it suitable for use as an emulsifier. It stabilized O/W type Pickering HIPEs formulated with sunflower oil with a volume fraction of up to 80 %. The mechanical properties of these Pickering HIPEs were positively correlated with the concentration of sesame meal. Sunflower oil-based HIPEs prepared from sesame meal can partially replace butter for cake preparation when φ = 80 % and c = 9.0 %, and enhance the internal pore structure of cake when butter substitution (Wb) ≤ 30 %. This provides a new way to use sesame meal and new type of food-grade Pickering HIPEs.