Side Surface Research Articles

Aerothermal Performance of Slashface Leakage With Double Surface Angle Under Realistic Swirling Inflow

Abstract The turbine vanes being manufactured and assembled piece by piece leads to an unavoidable gap on the vane endwall called slashface. Usually, the coolant leakage introduced from the slashface with a single surface angle aims to prevent hot gas ingression and protect the vane endwall. However, the cooling effectiveness is greatly reduced when considering the swirling flow from the combustor. In the current work, against strong swirling inflow, a new solution to improve endwall film cooling performance through applying the slashface leakage with the double surface angle is carried out. Through numerical method, the effects of the location of the angle transition region (D/L = 0%, 25%, 50%, 75%, 100%) and mass flow ratio (MFR = 0.5%, 1.0%, 1.5%) of the leakage on the turbine vane endwall aerothermal and film cooling performance are investigated. The results indicated that the coverage area of the coolant on the endwall was obviously enlarged when the slashface leakage with the double surface angle was employed. The film cooling level on both the endwall and suction side surface of the vane increased with increasing MFR. Moreover, the endwall thermal load was reduced. The designs of D/L = 25% and 50% are recommended for their high endwall film cooling level and low endwall thermal load. This paper provides turbine designers with a new idea to increase endwall film cooling performance by the slashface leakage with the double surface angle when considering aggressive swirling inflow.

THE PROBLEMAIICS OF ENSURING THE RELIABILITY OF THE SIDE SURFACE OF THE PISTONS OF BOOSTED ICES

Prospective directions and trends in the development of special-purpose engines are analyzed. An increase in swept volume power density of engines leads to a critical raise in thermal and mechanical stress in the engine structural elements and to a corresponding reduction in its resource. Pistons are among the elements of boosted engines that are most prone to failure. Among the characteristic critical zones of the piston design, in which losses of parametric and physical reliability were observed, a separate critical zone on the loaded and unloaded side of the piston skirt near the piston pin bores is singled out. An analysis of publications was carried out and it was shown that the occurrence of the phenomenon of wear or seizures of the side surface of the piston skirt, which is observed for the boosted designs in the specified zone, is not explained exhaustively in the existing system of scientific views. Understanding the causes of the described phenomenon of loss of reliability is necessary for diagnosing and developing measures to prevent it at the design stage. The paper puts forward a hypothesis that explains the occurrence or non-occurrence of the loss of reliability in the process of deformation of the local zone of the side surface of the piston skirt during uneven expansion of the material in presence of creep and simultaneous stress relaxation with possible strengthening of the material by the property of creep limit. The possible cases of deformation of a certain local zone of the side surface of the piston in an elastic setting and in the presence of creep and stress relaxation processes are considered. It is shown that the process of creep deformation in the studied zone can end before the occurrence of reliability loss even for the materials that are unable to be strengthened by the property of creep limit or could be strengthened only insignificantly. The general ways of increasing the reliability of the side surface of the piston are outlined, related to ensuring the level of local stresses being below the creep limit, ensuring the completion of the creep process before the clearance reaches the critical values, as well as achieving strengthening of the material by the property of creep limit, for materials capable of it, before the occurrence of creep in operation.

Molecular dynamics study of shale oil adsorption and diffusion behavior in reservoir nanopores: Impact of hydrocarbon composition and surface type

Understanding shale oil adsorption in reservoir nanopores is essential for efficient extraction. This study used MD simulations to analyze the adsorption and diffusion of two- and multi-component hydrocarbons (Aromatics, Alkanes, Resin) on various shale surfaces (Calcite, Montmorillonite, Quartzite, Organic) at 353 K and 25 MPa. Hydrocarbons formed a bilayer adsorption structure comprising a high-concentration adsorption layer (L1, 0.35–0.90 g/cm3) and a low concentration weak adsorption layer (L2), with adsorption density ranked as Resin > Aromatics > Alkanes. Reservoir surfaces were classified as ionic (e.g., calcite, montmorillonite) and non-ionic (e.g., quartz, graphite), and polar hydrocarbons exhibited higher adsorption densities and energies on ionic surfaces due to combined electrostatic and van der Waals interactions, while non-ionic surfaces showed smaller adsorption differences. For multicomponent hydrocarbons, adsorption layer densities followed the order: graphite > MMT-SiO > quartz > calcite > MMT-Na, with competitive adsorption observed. The polar component exhibited a greater adsorption advantage on the calcite, MMT-SiO side and graphite surfaces due to electrostatic interactions and π-π interactions, and a lesser advantage on the MMT-Na side and quartz surfaces. Hydrocarbon diffusivity was influenced by molecular mass and polarity and ordered as Alkanes > Aromatics ≫ Resin. Polar molecules had a weaker diffusion than nonpolar molecules at similar molecular masses. Among the multicomponent hydrocarbons, the self-diffusion coefficient (Self-D) of Resin increased, while that of lighter components decreased compared to two-component systems. These findings offer strategies for improving shale oil recovery by tailoring injection fluids to reservoir types, anionic surfactants or chelating agents may be used to reduce electrostatic interactions in carbonate and clay reservoirs, while nonionic surfactants may be more effective in quartz reservoirs.

Numerical investigation and passive control of dust pollution on a minivan

A dynamic model using a discrete phase approach was developed to study dust pollution on a minivan's side and rear surfaces. Numerical simulations, validated by road tests, analyzed dust concentration and distribution. A significant factor in sidewall dust pollution is the pressure difference inside and outside the wheel cavity, particularly behind the wheel cavity, which affects about 40% of the sidewall. Large trailing vortices at the rear create a low-pressure zone, leading to rear dust pollution characterized by low concentration, large area, and dispersed regions. Aerodynamic devices were proposed to mitigate pollution. Simulations showed that side attachments, such as wheel deflectors, wheel cavity baffle, and mudguards, reduce aerodynamic drag and sidewall dust pollution, with wheel cavity baffles reducing the affected area by about 48.98%. Rear attachments, like diffusers and roof deflector, minimize rear dust pollution, with roof deflector reducing the area by approximately 87.24%. These findings highlight the effectiveness of aerodynamic modifications in controlling dust pollution on a minivan.

Flow and heat transfer in multi-cavity pistons with oscillating cooling

Under high temperature and pressure conditions, pistons play a crucial role in managing thermal stress within combustion chambers. To analyze of the heat transfer characteristics of piston cooling systems in low-speed engines, this study developed and validated an oscillating cooling model featuring a composite piston with multiple cooling cavities. Using numerical simulation methods combined with dynamic mesh technology, the model replicates the long-stroke behavior of actual diesel engines and is validated against preliminary experimental data. The results demonstrates that during reciprocating motion, oil flowing through the telescopic sleeve interacts with gas from breather holes, forming a gas–liquid two-phase flow that significantly alters the liquid film coverage ratio (LFC) on wall surfaces, influencing heat transfer efficiency. As the filling rate increases from 28 % to 71 %, the average liquid film coverage (ALFC) rises by 0.27, and LFC fluctuation frequency decreases, with amplitude increasing by 0.08. Notably, the average Nusselt number (Nuavg) shows significant increases for top surface of inner cavity (TSIC) and side surface of inner cavity (SSIC) between filling rates of 52 % and 64 %, while the maximum increase for top surface of outer cavity (TSOC) and side surface of outer cavity (SSOC) occurs between 37 % and 52 %. Temperature drops at points A and B in the filling rate range of 28 % to 52 % were 1.37 K (4.09 K), which is notably higher than the 0.35 K (0.86 K) drop in the 52 % to 71 % range. Analyzing these changes indicates that the optimal filling rate for enhanced heat transfer performance is approximately 52 %. Furthermore, as engine speed increases from 135.2 to 202.8 rpm, the piston head filling rate decreases from 0.60 to 0.46, reducing both the contact area and the surface heat transfer coefficient. This study provides profound insights of the multiple cooling cavities under reciprocating motion and presents new strategies for optimizing piston cooling systems designed for low-speed engines.

Effect of Triton X-100 surfactant and agitation on tetramethylammonium hydroxide wet etching for microneedle fabrication

Solid silicon (Si) microneedles have many applications such as skin pretreatment to form micrometer-sized holes in the skin surface in transdermal drug delivery systems. Wet etching based on tetramethylammonium hydroxide (TMAH) is an efficient method to fabricate solid microneedles. However, it is challenging to increase the density of microneedle arrays due to the faster lateral etching than the vertical etching that requires a large initial mask size. In this work, we used wet etching based on TMAH to fabricate solid Si microneedles. One kind of nonionic surfactant, Triton X-100, was introduced into the TMAH solution to suppress the lateral etching. When Triton X-100 was added into TMAH for a given etching condition, the maximum height (attained right before the mask fell off) of microneedles could reach ∼230 μm for 600 μm square-shaped mask size and 700 μm array period, compared to microneedles of maximum 152 μm height for the same mask size and period without surfactant addition. Correspondingly, when the target heights of microneedles were the same as ∼230 μm, denser (down to 700 μm period, 600 μm mask size) microneedle arrays were achieved with the help of Triton X-100, in comparison to arrays down to 900 μm period (800 μm mask size) without surfactant addition. Furthermore, agitation by a magnetic stirring bar is important for the fabrication of dense solid Si microneedle arrays based on TMAH. The microneedle structures were rhombic pyramid in shape with Triton X-100 and agitation. But microneedle structures obtained with Triton X-100 yet without agitation were octagonal pyramid in shape with a much less steep side surface.

Bionic Janus microfluidic hydrogen production with high gas–liquid separation efficiency

Water electrolysis offers the advantages of emission-free and highly efficient energy conversion in terms of sustainable energy development and environmental pollution. However, water electrolysis is strongly affected by the detachment of bubbles from the electrodes commonly enabled by buoyancy, thereby reducing the performance of the electrolytic cells in harsh environments like in space. Herein, a bionic Janus microchannels with active gas–liquid separation for water electrolysis is proposed. There is a Janus membrane with superaerophilic top surface and inner micropores over the microchannels, and such a unique type of microchannels can capture and unidirectionally manipulate the hydrogen (H2) bubbles generated on the surface of the electrode during the water electrolysis reaction at high speed with long-term stability. It is worth noting that the gas–liquid separation through the Janus membrane does not hinder the flow of electrolyte in the microchannel due to its hydrophilic inside surfaces, which can maintain the great stability of the electrolysis. Moreover, mimicked leaves and trees for water catalysis are further demonstrated with ultrahigh electrolysis efficiency based on the active detachment of H2 bubbles enabled by Janus micropores. The present bionic Janus microchannels for high-efficient water electrolysis to produce H2 is intended to provide a new power supply solution for human space living and exploration.

The asymptotic solution of the elasticity theory problem for a radially inhomogeneous cylinder

The elasticity theory problem for a radially inhomogeneous cylinder of small thickness, whose elastic moduli are arbitrary continuous functions depending on the radius of the cylinder, is considered. It is assumed that the side surface of the cylinder is stress-free, and the boundary conditions that keep the cylinder in equilibrium are given at its seats. Asymptotic solutions are constructed by the asymptotic integration method. It is shown that the asymptotic solution consists of the sum of the penetrating solution, simple boundary effect and boundary layer solutions. The character of the stress-strain state corresponding to the penetrating solution, simple boundary effect and boundary layer solutions is determined. Asymptotic formulas are obtained for displacements and stresses, which allow to calculate the stress-strain state of a cylinder.The problem of torsion of a radially inhomogeneous cylinder is studied, with its lateral surface free from stress and the boundary conditions keeping it in equilibrium at its seats. By applying the asymptotic integration method, it is determined that the asymptotic solution for the torsion problem consists of the sum of the penetrating solution and boundary layer solutions.Numerical analysis is performed and the effect of material inhomogeneity on the stress-strain state of the cylinder is evaluated.

Effect of heat treatment on the anisotropic machinability of additive manufactured titanium alloys in micro-milling

For titanium alloy parts prepared by selective laser melting (SLM), post-treatment operation is usually utilized to meet the needed surface accuracy and dimensional tolerances. However, the heat treatment process and anisotropy of different surfaces of SLMed titanium alloy can directly affect its machinability. In this study, the anisotropic machinability of SLMed TC4 before and after heat treatment was comprehensively compared by the milling force, surface quality, top-burr and work hardening. The results indicate that the milling force and work hardening degree of top surface of SLMed TC4 material are larger than those of side surface, and top surface the presents the better surface quality and smaller top-burr. It exhibits obvious anisotropic machinability in micro-milling. After heat treatment, the anisotropic machinability between different surfaces of SLMed TC4 materials were significantly reduced. The average surface roughness difference rate of top and side surfaces decreased from 10.08% to 2.79%, and the total average top-burr size difference rate decreased from 19.53% to 9.99%. The difference rate of milling force and work hardening degree of the top and side surfaces both showed a decreasing trend. This work demonstrates that the anisotropic machinability of SLMed TC4 material in micro-milling can be effectively mitigated by the heat treatment process.

2D kinetic-ion simulations of inverted corona fusion targets

Laser-driven “inverted corona” fusion targets have attracted interest as a low-convergence neutron source and platform for studying kinetic physics. The scheme consists of a hollow or gas-filled spherical shell made of deuterated plastic. The shell has one or more laser entrance holes (LEH), resembling a spherical hohlraum. The laser passes through the LEH’s and illuminates the interior surface of the shell, ablating a plasma that travels inward towards the target center. Long ion mean free paths in the converging plasma can lead to significant interpenetration, atomic mix, and other kinetic effects. In this work we report on numerical simulations of inverted corona targets using the kinetic-ion, fluid–electron hybrid particle-in-cell (PIC) approach in 2D RZ geometry. 2D simulations suggest that shape effects do not have a significant impact on plasma evolution and observed yield trends are primarily the result of 1D kinetic mix mechanisms. Simulations are also compared against available experimental data recorded at the OMEGA laser facility. In particular, synthetic x-ray emission images show good qualitative agreement with experimental results, albeit with an apparent timing discrepancy for the two-sided vacuum target. More generally, we demonstrate the potential of hybrid-PIC simulations for full-system modeling and experimental design, including collisional absorption of laser energy, plasma evolution, mix, and fusion burn.

Numerical investigation of bucket wear and excavation performance with non-spherical materials

Wear significantly affects equipment performance at mining sites, especially when excavating materials with diverse shapes, leading to increased bucket wear and reduced service life. This work combines the co-simulation of multibody dynamics and discrete element method with the Archard wear model to investigate the dynamic interactions between the bucket and non-spherical materials, and the impact of bucket wear on excavation performance. The results indicate that wear is evident on the bottom surface, side surface, and teeth of the bucket throughout the working cycle. The wear patterns observed for different teeth vary, highlighting the importance of maintenance for the middle and side teeth. Compared to spherical particles, ellipsoidal ones cause greater excavating resistance, bucket wear, and hydraulic fluctuations. As wear intensifies, the teeth become blunt, and the bottom surface exhibits unevenness, resulting in reduced payload and increased resistance and hydraulic power. Proposed wear mitigation strategies can help uphold satisfactory operating performance.

Identifying effective parameters on capillary tube performance with HCFCs, HFCs blends, and hydrocarbon refrigerants: Numerical assessment

This work offers a comprehensive numerical evaluation of the performance of capillary tube utilizing different refrigerants, including HCFCs, HFCs blends (Zeotropic, Azeotropic), and hydrocarbon, such as such as R22, R404A, R407C, R410A, R507A, and R290 refrigerants to predict the critical length of the adiabatic capillary tube. Utilizing a comprehensive thermodynamic model is applied to simulate the behavior of different refrigerants. Moreover, the effective design parameters based on the internal diameter for the adiabatic capillary tube (ACT), inside surface tube roughness, degree of subcooled, metastable region, condenser diameter, design of evaporator pressure (at critical length), condenser operating pressure, and refrigeration capacity are considered. The numerical model is developed based on the governing equations for mass, momentum, and energy, while a specified empirical equations are employed to represent each of the friction factor for single-and-two phase flow and metastable region. The results showed that the longest length of the ACT of 10.5 m revealed with R410A at mass flow rate of 8 g/s compared with 0.25 m at mass flow rate of 16 g/s for R290. Also, the results showed that the minimum value of friction factor of 0.0189 for R410A compared with maximum value of 0.0208 for R407C. The developed model is validated with available experimental results and models under different operation conditions and is found expectable with a good agreement. Where the standard error for different refrigerant with range value between (2.774% to 3.677%). However, the model represents accurate prediction the flow behavior and the thermal performance of the ACT.

Perfect Is Perfect: Nickel Prussian Blue Analogue as A High-Efficiency Electrocatalyst for Hydrogen Peroxide Production.

Prussian blue analogues (PBA) are a large family of functional materials with diverse applications such as in electrochemical fields. However, their use in the emerging two-electron oxygen reduction reaction for clean production of hydrogen peroxide (H2O2) is lagging. Herein, a general solvent exchange induced reconstruction strategy is demonstrated, through which an abnormal NiNi-PBA superstructure is synthesized as a high-performance electrocatalyst for H2O2 generation. The resultant NiNi-PBA superstructure has a stoichiometric composition with saturated lattice water, and a leaf-like morphology composed of interconnected small-size nanosheets with identical orientation and predominate {210} side surface exposure. Our studies show that the Ni-N centers on {210} facets are the active sites, and the saturated lattice H2O favors a six-coordinated environment that results in high selectivity. The "perfect" structure including stoichiometric composition and ideal facet exposure leads to a high selectivity of ~100% and H2O2 yield of 5.7 mol g-1 h-1, superior to the reported MOF-based electrocatalysts and most other electrocatalysts.

Oxides Induced Preferential Growth of {110} Planes for Superior Performance Single-Crystal LiMn2O4 through Solid-State Process.

Polycrystalline lithium manganese oxide (LMO) is known to suffer from severe surface structure degradation and electrochemical polarization due to its mixed crystal plane orientations. A hexagonal prism single-crystal LMO (LMOS-HP), engineered through the SrO-induced preferential growth effect, features the most stable {111} top surfaces and the fastest Li+ diffusion {110} side surfaces, effectively addressing these challenges. Consequently, LMOS-HP exhibits superior electrochemical capability, with only 0.021% capacity fading per cycle after 500 cycles and achieves a discharge capacity of 81.9 mAh g-1 at 20C. This innovative design offers a promising approach for tuning surface crystal orientation to improve performance.

(Invited) Using a Chemo-Mechanical Model to Investigate Electrolyte Infiltration and Surface Reconstruction within Cracked Cathode Material

One of the main goals in modeling lithium-ion batteries is to improve/predict longevity and resilience of new chemistries. To that end, this talk investigates the formation of stress-induced fracture within polycrystalline cathode particles and the impact on capacity loss. The model captures anisotropic Li diffusion within a single polycrystalline particle comprised of hundreds to thousands of randomly oriented grains. Fracture is primarily due to non-ideal grain interactions with slight dependence on high-rate charge demands. Essentially, when neighboring grains are misaligned, they expand a different rates relative to one another leading to high stresses and ultimately the formation of intraparticle cracks. A previous study showed that small particle with large or single grain geometry tend to crack less and retain the most capacity.Cracks within the cathode particle that have access to the surface can potentially fill with electrolyte. When this happens, the cracks can be considered new active surface area where the lithium intercalation reaction can occur. Under sufficient conditions, this could lead to better performance because the grains of the cracked particle start to operate more like a network of single-grain particles. However, the newly open surface area is also subject to side reactions and surface reconstruction resulting in diminished transport properties and potentially trapped lithium. The goal of this talk is to investigate this balance between improved lithium transport pathways caused by lithium infiltration and the reduced diffusion due to surface reconstruction.

Selective Recovery of Rare Earth Elements from Waste Magnets by Molten Salt Electrochemical Process

Neodymium magnets are the strongest permanent magnets with Nd2Fe14B as the main phase. In applications where high temperature operation is expected, such as motors for electric vehicles (EVs) and hybrid electric vehicles (HEVs), Dy is added to prevent degradation of magnetic properties. Currently, the demand for EVs and HEVs is growing rapidly, and Dy-doped NdFeB magnets are used in these vehicles. Thus, a large amount of waste magnets will be generated in the future. Moreover, for heavy rare earths such as Dy, high-quality resources are extremely unevenly distributed in the world, and there are already concerns about their stable supply. Given the above background, there is a need to develop an efficient recycling process that can replace the conventional wet recycling process, which has a large environmental impact and energy consumption.Our research group has proposed a process for the separation and recovery of rare earth elements (REEs) from the waste of neodymium magnet using molten salt electrolysis and alloy diaphragms [1,2]. The principle of this process is shown in Fig. 1. First, the Nd and Dy ions in the waste magnet used as the anode are dissolved into the molten salt by anodic dissolution. Next, the dissolved Nd or Dy ions are reduced on the surface of the diaphragm, which functions as a bipolar electrode, and only one of the ions is reduced to form an alloy. Furthermore, Nd or Dy diffuses through the alloy diaphragm and is dissolved into the molten salt by anodic dissolution on the cathode chamber side surface of the diaphragm. Finally, Nd and Dy are separated and recovered on the cathode.So far, we have reported that selective permeation of Dy [2] and Nd [3] is possible using LiCl-KCl as the molten salt and a solid Ni-RE alloy as the diaphragm. In the present study, we selected LiF-CaF2 as a more practical fluoride-based molten salt and Hastelloy as a more durable diaphragm, and investigated the electrochemical permeation of RE. We also considered that liquid Fe-RE alloy is expected to be a more desirable diaphragm with higher durability and faster permeation. As a fundamental study, the formation behavior of liquid Fe-Nd and Fe-Dy alloys was investigated, and the results will also be reported.[1] T. Oishi, H. Konishi, T. Nohira, M. Tanaka, and T. Usui, Kagaku Kogaku Ronbunshu, 36, 299 (2010). [in Japanese][2] T. Oishi, M. Yaguchi, Y. Katasho, H. Konishi, and T. Nohira, J. Electrochem. Soc., 167, 163505 (2020).[3] T. Oishi, M. Yaguchi, Y. Katasho, and T. Nohira, J. Electrochem. Soc., 168, 103504 (2021). Figure 1

Optimal classification of radiant time series for cooling load calculation of building air-conditioning systems

Building cooling load is caused by complex thermal effect. Design cooling load determines the capacity of air-conditioning assembly units and systems to maintain stable thermal environment and high operating efficiency. The radiant time series method (RTSM) is applicable for design cooling load calculation in engineering application. The radiant time series (RTS) should precisely match various room types by improving their accuracy and practicality. The room construction types require more explicit identification. This study proposes RTS classification method based on heat balance method (HBM) and CatBoost to obtain the representative RTSs for various room types. A new quantitative indicator, interior surface heat storage coefficient, is introduced to quantify the construction type. An accuracy evaluation is performed on the representative RTSs and design cooling loads calculated using them. The results show that interior wall type, ceiling type and floor type are important parameters for RTS classification. Compared to the HBM, the representative RTSs cause relative deviations of design cooling loads within 5 % for over 90 % of the room samples, with mean deviations within 2 %. This has demonstrated accurate RTS classification in this study. The appropriate representative RTSs with refined construction type can ensure accurate cooling load calculation and facilitate extensive application.

Investigation into Influence of Tensile Properties When Varying Print Settings of 3D-Printed Polylactic Acid Parts: Numerical Model and Validation.

Material Extrusion (MEX), particularly Fused Filament Fabrication (FFF), is the most widespread among the additive manufacturing (AM) technologies. To further its development, understanding the influence of the various printing parameters on the manufactured parts is required. The effects of varying the infill percentage, the number of layers of the top and bottom surfaces and the number of layers of the side surfaces on the tensile properties of the printed parts were studied by using a full factorial design. The tensile test results allowed a direct comparison of each of the three parameters' influence on the tensile properties of the parts to be conducted. Yield strength appears to be the most affected by the number of layers of the top and bottom surfaces, which has twice the impact of the number of layers of the side surfaces, which is already twice as impactful as the infill percentage. Young's modulus is the most influenced by the number of layers of the top and bottom surfaces, then by the infill percentage and finally by the number of layers of the side surfaces. Two mathematical models were considered in this work. The first one was a polynomial model, which allowed the yield strength to be calculated as a function of the three parameters mentioned previously. The coefficients of this model were obtained by performing tensile tests on nine groups of printed samples, each with different printing parameters. Each group consisted of three samples. A second simplified model was devised, replacing the numbers of layers on the side and top/bottom surfaces with their fractions of the cross-section surface area of the specimen. This model provided results with a better correlation with the experimental results. Further tests inside and outside the parameter ranges initially chosen for the model were performed. The experimental results aligned well with the predictions and made it possible to assess the accuracy of the model, indicating the latter to be sufficient and reliable. The accuracy of the model was assessed through the R2 value obtained, R2 = 92.47%. This was improved to R2 = 97.32% when discarding material infill as an input parameter.

Laser-induced three-dimensional deposition of calcium phosphate on porous Ti6Al4V

This study developed a 3D deposition technology to form calcium phosphate compounds on the top, interior, and bottom surfaces of a porous Ti6Al4V. The deposition was achieved by laser irradiation of a porous Ti6Al4V in a solution containing Ca and P. The effects of the laser power and specimen thickness on the distribution of deposits were investigated. Under laser irradiation, many petal-like deposits formed directly on the top, interior, and bottom surfaces of the porous Ti6Al4V. Increasing the laser power increased the uniformity of the deposits. The deposits fully covered the porous Ti6Al4V when the laser power was 70 %.

Prediction of fracture behavior during the small punch test for aluminum alloy 6061

The aim of this work is to investigate fracture mechanical characteristic of aluminum alloy 6061 by the small punch test in low range of deformation rate. The results of the force-displacement of the puncher curve and scanning electron microscope observation of fracture surface of deformed specimen are used to discuss fracture toughness of the material. The obtained results show that the influence of the displacement rate on the force - displacement of the puncher cannot be clearly seen. The mechanism of fracture properties of aluminum alloy 6061 is quite complicated and there is a large difference between the fracture surface of the top side which contacts with the punch head and the fracture surface of the bottom side. The bottom side shows not only crack in the direction perpendicular to the applied external force but also crack along the direction of the crack ring. The local ductile fracture might dominate to induce the initial crack due to shear stress. Then, the crack spreads via the direction perpendicular to the applied external force as well as along the direction of the crack ring without any dimples. Meanwhile, tensile stress plays an important role in breaking the specimen in half.