Abstract A review is given of several studies of the effect of interfacial bonding upon the mechanical strength of an adhesive joint. In the first, polybutadiene layers were crosslinked by a free radical process while in contact with silane-treated glass. A direct proportionality was found between the minimum peel strength of the joint, at high temperatures and low rates of peeling, and the vinyl content of the silane treatment liquid. Covalent bonding between the diene polymer and vinyl groups on the treated glass was inferred. When radioactively tagged silanes were employed, extensive combination with the glass substrates was demonstrated. Again, the greater the amount of vinyl silane found on the treated glass surface, the greater the mechanical strength of adhesion between the treated glass and a polybutadiene overlayer. In another series of experiments, two partially crosslinked sheets of polybutadiene were pressed together before the crosslinking was taken to completion. The additional crosslinking was determined from measurements of the elastic properties and of the degree of equilibrium swelling by a compatible liquid. Again, the mechanical strength of adhesion between the two sheets under threshold conditions was found to be directly proportional to the inferred degree of interfacial interlinking. Thus, at least at high temperatures and low rates of peel, there is substantial evidence for a direct correlation between the mechanical strength of a joint and the degree of interfacial chemical bonding. Moreover, the relationships established in these studies allow other bonding systems to be diagnosed as chemical or physical in nature. For example, a dramatic increase in the strength of adhesion between two crosslinked polybutadiene layers was observed if they were exposed to air or oxygen for periods of an hour or two before being pressed into contact. It is inferred that interfacial chemical bonds are formed as a consequence of rapid surface oxidation reactions.
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