Intergranular Phase Research Articles

Boosting Coercivity of 3D Printed Hard Magnets through Nano-Modification of the Powder Feedstock.

The demand for strong, compact permanent magnets essential for the energy transition drives innovation in magnet manufacturing. Additive manufacturing, particularly Powder Bed Fusion of metals using a laser beam (PBF-LB/M), offers potential for near-net-shaped Nd-Fe-B permanent magnets but often falls short compared to conventional methods. A less explored strategy to enhance these magnets is feedstock modification with nanoparticles. It is demonstrated that modifying a Nd-Fe-B-based feedstock with 1wt.%Ag nanoparticles boost the coercivity of the magnets to a record value of 935±6kAm-1 without further post-processing or heat treatments. Suitable volumetric energy densities for the PBF-LB/M process are determined using finite element simulations predicting melt pool behavior and part density. Microstructural analyses reveal finer grain sizes and more equiaxed nanocrystalline structures due to the modification. Atom probe tomography identifies three phases in the Ag-modified samples, with Ag forming nanophase regions with rare-earth elements near the amorphous Zr-Ti-B-rich intergranular phase, potentially decoupling the Nd2Fe14B primary phase. The study shows that superior magnetic properties primarily result from microstructure modification rather than part density. These findings highlight inventive material design approaches via feedstock surface modification to achieve superior magnetic performance in additively manufactured Nd-Fe-B magnets.

Chemo-mechanical instabilities in lithium cobalt oxide at higher state-of-charge in Li-Ion batteries

Transition metal oxide cathodes are widely used in commercial Li-ion batteries. However, their practical charge capacity is limited due to severe chemo-mechanical instabilities at higher charge voltage, and state-of-charge condition. Here, in situ stress and strain measurements were synchronized to probe mechanical deformations in the lithium cobalt oxide (LCO) cathode via a multi-beam stress sensor and digital image correlation, respectively. In situ mechanical measurements revealed how Li removal from the electrode structure induces deformations on the LCO composite cathodes during cycling. The structure and morphology of the LCO cathodes were further investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM) studies. Two distinct electrochemical and mechanical behaviors were identified when the LCO was charged up to 4.65 V. The LCO undergoes a compressive stress generation when charged up to 4.2 V and surface fractures on the LCO particles were detected by SEM. LCO cathode experienced significantly large contractions (negative strains) when charged up to 4.65 V, where intergranular crack formation and phase transformation were detected on the LCO particles via SEM and XRD, respectively. Overall, the study bridges complicated structural deformations with in situ analysis of mechanical degradations in LCO cathodes charged at higher voltages. The correlation is vital to understanding instability mechanisms in transition metal oxides at high voltages for alkali metal ion batteries.

An Intragranular Segregation Structure Enables an Excellent Energy Storage Performance in Composite Dielectrics through Delayed Saturation Polarization.

An electrostatic capacitor for energy storage is an important basic component of pulse power electronics. The electrical breakdown strength (Eb) of normal ferroelectrics is low, which limits their application in dielectric energy storage. Constructing a 0-3-type composite dielectric, that is, introducing an insulating metallic oxide into the ferroelectric matrix, can greatly enhance Eb. Unfortunately, an intergranular secondary phase typically forms that causes large attenuation of the dielectric constant, which leads to limited improvement of energy storage performance. In this work, a composite ceramic with an intragranular segregation structure was intentionally designed using the BaTiO3-BaZrO3-CaTiO3 (BCZT) system as an example. Compared with those of a BCZT solid solution without a secondary phase and a BCZT composite with a grain-boundary secondary phase, the rationally designed BCZT composite with an intragranular secondary phase delivered a large recoverable energy density of 5.86 J/cm3 and high efficiency of 86.7% at a moderate electric field of 550 kV/cm. Such performance was achieved because the intragranular segregation structure displayed delayed saturation polarization with a high Eb. This microstructural engineering strategy is generally applicable to optimize composite dielectrics to meet the demands of high-performance energy storage capacitors.

Intergranular phase transformation in post-sinter annealed Nd–Dy–Fe–Cu–Ga–B magnet: from Ia[formula omitted]-cubic to I4/mcm-tetragonal structure

High-coercivity Nd–Fe–B permanent magnets crucially depend on the deliberate modulation of intergranular phases, an important embodiment being I4/mcm-tetragonal Nd6Fe13Ga intergranular phase in the Nd–Fe–Ga–B magnet. Particularly, for the Nd–Dy–Fe–Cu–Ga–B magnet containing multiple rare earths (RE) and alloying metals (M), understanding the evolution of RE6(Fe,M)14 intergranular phase becomes more critical in the quest for higher coercivity. Here we design the (Nd,Pr)29.0Dy3.0FebalCu0.5Ga0.5B0.9N1.15 (N=Co, Al, Zr, wt.%) as-sintered magnets, where the major RE/Cu/Ga-rich Ia3¯-cubic intergranular phase is agglomerated in triple junctions. These pristine as-sintered magnets are subjected to annealing over a wide temperature range (390∼900 °C for 3 h) and quenching over a wide time range (0.5∼12 h at 460 °C). Through systematic microstructural characterization and first-principle calculation, the intergranular phase transformation from RE/Cu/Ga-rich Ia3¯-cubic to Fe/Ga-rich I4/mcm-tetragonal structure, and accompanying elemental segregation is unveiled. During post-sinter annealing, metastable state I firstly occurs, consisting of nanostructured RE/Cu-rich Ia3¯-cubic and I4/mcm-tetragonal lamellas, with the emergence of multi-twins and coherent interface. Then it evolves into metastable state II, consisting of lath-shaped Fe/Cu/Ga-rich I4/mcm-tetragonal structure with fluctuating Fe/Cu concentrations. Simultaneously, metastable state III occurs, exhibiting P4-tetragonal platelets with lower Cu content and reduced crystallographic symmetry. Finally, heightened Fe/Ga diffusion into the lattice of tetragonal phase with synchronous Cu discharge generates the thermodynamically more stable Fe/Ga-rich RE6Fe13Ga phase. The implication of phase transformation pathways on the coercivity is discussed, offering valuable insights into the optimization of RE6(Fe,M)14 intergranular phase and allowing more space for enhanced coercivity.

Effect of mechanical vibration on microstructure and performance of Fe-based composite coatings fabricated by underwater laser deposition technology

To solve the problem of the uneven composition and poor performance caused by water environment during the underwater laser deposition process, the mechanical vibration assisted underwater laser deposition technology was innovatively proposed, and Fe-based composite layer was successfully prepared. The microstructure, grain type and properties of Fe-based composite layer with and without mechanical vibration were studied and compared. The results showed that the mechanical vibration broke the grain and promoted the formation of more nuclei, which reduced the average grain size by 13.48 %. The solute located in the grain gap was transferred to the liquid molten pool by mechanical vibration, which reduced the Ti content in the intergranular precipitated phase Fe2Ti and made the Fe2Ti from coarse continuous distribution to fine discontinuous distribution. Additionally, the mechanisms of mechanical vibration promoting the performance of the composite were analyzed comprehensively. Compared with the composite without mechanical vibration, the composite with mechanical vibration had good corrosion resistance after 30 days of immersion, and the tribo-corrosion resistance was also improved. With the aid of mechanical vibration, the ultimate tensile strength and elongation of the composite were increased by 11.30 % and 22.08 %, respectively, due to the formation of recrystallized grains, high density high-angle grain boundaries, and fine intergranular precipitate. This study was expected to provide a new way to regulate the microstructure and properties of the underwater laser deposition layer, and promote the application of underwater laser deposition technology in marine engineering equipment.

Effect of processing parameters and carbon to metal ratio on microstructure and mechanical properties of (MoTaTiVW)Cx high entropy carbide produced by reactive spark plasma sintering

(MoTaTiVW)Cx high entropy ceramics with varying carbon to metal ratio in the range of 0.75-0.97 were synthesized by by reactive spark plasma sintering. The effect of ball milling time on particle size, phase evolution and carbon pick-up due to toluene decomposition were studied. Formation of single-phase high entropy carbide having face-centered cubic (FCC) crystal structure was confirmed by X-ray diffraction (XRD), electron backscattered diffraction (EBSD) and Selected area diffraction pattern (SAED) analysis of the sintered compacts. Transmission Kikuchi Diffraction images revealed presence of equiaxed nature of the grains. Transmission electron microscopy images revealed the presence of an intergranular phase at grain boundaries and triple junctions. 3D-Atom Probe Tomography studies showed uniform distribution of elements within the grains with some segregation of impurity elements Fe and Co to the grain boundaries indicating minor contribution of liquid phase sintering to densification. The grain size of single-phase sintered compacts ranged between 1.69 ± 0.60 μm to 4.6 ± 1.0 μm. A low sintering temperature and higher milling time resulted in finer grain size The microhardness was found to increase with milling time and C/M ratio. The microhardness, Young’s modulus and indentation fracture toughness lied between 2221 HV0.1 to 2732 HV0.1, 370 GPa to 473 GPa, 3.6 MPa.m1/2 to 4.4 MPa.m1/2, respectively. The highest microhardness and indentation fracture toughness was found to be 2732 ± 80 HV0.1 and 4.4 MPa.m1/2 on par with reported literature for other high entropy carbides.

A high magnetic energy product obtained in hot-deformed Nd-Fe-B magnet by chemical plating Fe-Co bilayer films

This study investigates a novel method, chemical plating, with the goal of integrating nano-sized ferromagnetic materials into hot-deformed Nd-Fe-B magnets, potentially enhancing their magnetic properties. Coating Fe-Co double layers on Nd-Fe-B magnetic powder resulted in a significant improvement in the remanence over 10 %, increasing from 1.37 to 1.45 T, as well as an increase in the maximum magnetic energy product from 45.95 to 52.02 MGOe in hot-deformed Nd-Fe-B magnets. Microstructure observations revealed that the coarse non-oriented grains at the interface of powder ribbons were suppressed and the texture of grain alignment in the interior of powder ribbons was enhanced after the coating of Fe-Co. Additionally, there was a noticeable increase in the concentrations of ferromagnetic elements in intergranular phases. The reduced coarse grain regions, the enhanced grain alignment and the increased ferromagnetic intergranular phases are considered to be the main reasons for the enhancement of remanence and maximum magnetic energy product in hot-deformed magnets.

(Nd,Sm,La)-Fe-B-based hot-deformed magnets with excellent comprehensive properties for variable flux permanent magnet motors

An emerging motor type, the variable flux permanent magnet (VFPM) motor, has created a demand for permanent magnets with a new set of properties. These magnets must exhibit easily tunable magnetization, demanding for moderate coercivity values, low magnetizing fields, and first-order reversal curves (FORCs) with high flatness. In this work, we report that the doping of Sm and La in Nd-Fe-B-based hot-deformed magnet, followed by the Nd-Cu diffusion process, resulted in desirable magnetic properties, such as, a moderate coercivity (µ0Hc) of 0.55 T, a low magnetizing field (µ0Hmag) of 0.94 T and a high FORC flatness of 0.96, while maintaining a high remanence (µ0Mr) of 1.3 T. The FORC flatness achieved in this work is the highest and the comprehensive properties are superior to the previously reported Nd-Fe-B magnets for VFPM motors. Microscopic investigations revealed that the high flatness achieved in this hot-deformed magnet is attributed to the formation of Fe-lean thick intergranular phases realized by Nd-Cu grain boundary diffusion. The overall combination of the magnetic properties for the diffusion processed (Nd,Sm,La)-Fe-B magnet is excellent, in comparison with a commercially available Sm2Co17-type magnet, showing the promise of the former for use in VFPM motors.

Formation mechanism of Al-O intergranular amorphous phase toughened nanoscale ZrB2-ZrC composite coating synthesized by reactive plasma spraying

A new nanostructured ZrB2-ZrC composite coating with ZrB2-ZrC nanoscale eutectic and ZrB2+Amorphous microstructure was synthesized in situ by plasma spraying Zr-B4C-Al composite powder. The thermal analysis, quenching experiments and microstructure characterization were investigated and the formation mechanism of the bimodal in-situ microstructure was revealed. Al contributed to the liquid phase separation of molten droplets, which is the key to forming ZrB2+Amorphous microstructure. The formation of coating followed reaction-melting-liquid separation-deposition and solidification mechanism. The nanostructured ZrB2-ZrC composite coating with Al-O intergranular amorphous phase has excellent mechanical properties. The uniform nano-grains improved the hardness and the toughness of the ZrB2-ZrC eutectic. The ZrB2+Al-O amorphous microstructure obtained high toughness and the toughening mechanism was the crack deflection and crack branching caused by intergranular Al-O amorphous phase.

The Effects of the Secondary-Phase Distribution on the Dissolution Rate and Mechanical Properties of Soluble Al-Mg-Ga-In-Sn Alloys

The relationships between microstructure, dissolution, and mechanical properties of a soluble Al-Mg-Ga-In-Sn alloy are investigated in the present study. The findings demonstrate that the influence of low-melting-point elements on the dissolution of aluminum alloys can be attributed to the formation of secondary phases composed of Mg2Sn and In3Sn at grain boundaries and their participation in the Al–water reaction. After annealing, the secondary phases at grain boundaries transform from point-like and block-like discontinuous particles to strip-like continuous intergranular phases which envelop the Al matrix, resulting in a 29.8% reduction in the volume. These transformations increase the total contact area of the Al–water interface, amplifying the corrosion current of the annealed alloy to more than 30 times that of the as-cast alloy, thereby accelerating the dissolution rate. Unlike magnesium–lithium alloys, the soluble Al-Mg-Ga-In-Sn alloy exhibits a balanced strength, ductility, and dissolution rate, which presents it as a cost-effective, lightweight, structurally and functionally integrated material for the realm of petroleum exploration.

Nitrogenation of Nd(Fe,Mo)12 powders for sintered magnets

The intermetallic Rare Earth-Fe12 (REFe12) compounds are considered as the strongest candidates for alternative high-performance permanent magnet material, thanks to the combination of high magnetocrystalline anisotropy, high Curie temperature and moderate saturation magnetization. However, the NdFe12 based compounds suffer from a weak uniaxial magnetocristalline anisotropy at room temperature. The insertion of light elements, like nitrogen, induces a strong uniaxial anisotropy and an increase of the Curie temperature as well. Nevertheless, the nitrogenation of these compounds have proved to be tricky, as the reaction kinetics is very slow at moderate temperatures, whereas the decomposition of the 1–12 phase occurs at higher temperatures. In the present study the aim is to develop nitrogenated powders suitable for the manufacture of Nd(Fe,Mo)12N-based sintered magnets, starting from Nd(Fe,Mo)12 precursors prepared by strip-casting. The nitrogenation of Nd(Fe,Mo)12 powders was undertaken to analyze the mechanisms of reaction and to determine the experimental conditions allowing to avoid both the formation of α-Fe and the nitrogenation of the Nd-rich intergranular phase. Structural and magnetic investigations are performed on the parent alloys and the nitrogenated powders, allowing to identify the mechanism of the solid-gas reaction and to determine, for the first time to our knowledge, the nitrogen thermodynamic equilibrium pressure between the 1–12 phase and its nitride.

Microstructure, high-temperature cyclic oxidation, and hot corrosion behaviors of Inconel 718 alloy produced by laser-induction hybrid cladding

The microstructure evolution, cyclic oxidation, and hot corrosion behavior of the unheated-treated (As-built) and solution + double aging (SDA)-treated Inconel 718 alloys fabricated through laser-induction hybrid cladding (LIHC) were investigated. It was found that the as-built Inconel 718 alloy exhibits a columnar dendritic with intergranular Laves phase. After SDA-treated, γ", γ′, δ and carbide phases precipitated, the Laves phase became fine and dispersed. After cyclic oxidation, the Cr2O3 scales were formed on both as-built and SDA-treated LIHC-produced Inconel 718 alloy, which could provide good cyclic oxidation resistance for the Inconel 718 alloy. However, the as-built and SDA-treated LIHC-produced Inconel 718 alloy suffered severe hot corrosion in 95 wt% Na2SO4 + 5 wt% NaCl mixed salt solution and many corrosion products were generated, including Cr2O3, NiCr2O4, NaNbO3, Na2CrO4, NiFe2O4, Fe3O4, and NiO. Nevertheless, the SDA-treated sample showed better cyclic oxidation and hot corrosion resistance than the as-built sample, owing to the more compact Cr2O3 scale.

Understanding the unique corrosion phenomenon of Sanxingdui embrittled gold masks using scanning electrochemical cell microscopy (SECCM): Intergranular corrosion of Au-Ag-Pb ternary alloy

The study investigated the rare corrosion of embrittled gold masks excavated from the Sanxingdui archaeological site, attributing the embrittlement to preferential corrosion of intergranular Pb-containing phases through morphological studies using metallographic microscopy and SEM-EDS. Scanning electrochemical cell microscopy (SECCM) technology was used to quantitatively analyze simulated Au-Ag-Pb alloy samples to compare the electrochemical properties of different phases at the microscopic level. The results revealed an electrochemical activity order of Au-Ag < Au2Pb < AuPb2+PbxOy, which explains the varying levels of retention for different components in gold masks and provides a reference for subsequent conservation strategy.

Boosting efficiency and oxidation resistance of Pr-Tb-Cu diffusion source for Nd-Fe-B magnets by synergistic modification of Al or Ni

Diffusion efficiency and oxidation resistance of Pr-Tb-Cu source were simultaneously improved by introducing Al or Ni. The diffusion efficiency of source is effectively improved by deepening element infiltration and modifying interface of the magnet. The added Al or Ni forms a passivation layer on the source and increases the amorphous phase in the source, thus maintaining a high efficiency of sources after oxidation. Furthermore, the modified sources enhanced the chemical stability of magnet mainly because of the increased Volta potential of intergranular phase. This study provides a potential strategy for exploring high-efficient and durable diffusion sources for Nd-Fe-B magnets.

Fabrication of Si3N4 ceramics with improved thermal conductivity by carbothermal reduction and two‐step sintering

AbstractSi3N4 ceramics with improved thermal conductivity and mechanical properties were prepared by carbothermal reduction and two‐step sintering. The addition of 2 wt% C led to the development of an intergranular phase YNSiO2 with reduced oxygen content. Notably, setting the pre‐sintering temperature at 1450°C promoted the formation of a rough bimodal morphology within the Si3N4 ceramics. Furthermore, an extended holding period at 1850°C resulted in additional grain growth and the elimination of intergranular phases. The Si3N4 specimens produced at 1450°C for 3 h followed by 1850°C for 8 h, incorporating 2 wt% C, exhibited a notable continuity between Si3N4 grains. The thickness of the grain boundary layer was only about 1 nm, and the N/O atomic ratio of the intergranular phase was measured to be 0.42. Consequently, the resulting thermal conductivity, flexural strength, and fracture toughness of Si3N4 specimens were found to be 101 W·m−1·K−1, 712 ± 29 MPa, and 7.7 ± 0.2 MPa·m1/2, respectively. Compared with samples without C additive and directly sintered at 1850°C for 8 h, the Si3N4 specimens produced in this work showed a significant increase of more than 50% in thermal conductivity and about 17% in fracture toughness.

Unveiling the enhancing mechanism of cyclic stability in Tb doped Ni-Mn-Sn Heusler alloys

Rare-earth (RE) doping has been demonstrated as a feasible approach to improve the cyclic performance of Ni-Mn-based Heusler alloys, but the current demonstration of underlying mechanism is simply ascribed to strengthening of the grain boundary cohesion. In this work, the effects brought by RE doping on microstructure, stress induced martensitic transformation behavior and cyclic stability of Ni-Mn-based alloys were systematically investigated. By Tb doping, a stable adiabatic temperature change (|ΔTad|) of ∼ 5.5 K over 1000 cycles with no significant degradation was obtained in (Ni43Mn47Sn10)99.5Tb0.5. (1) Through the in-situ digital image correlation strain measurement and in-situ SEM observation upon loading process, it revealed a multipoint nucleation of the martensitic transformation across the specimen arising from the intergranular NiSnTb secondary phase as nucleate sites, which weakens the strain concentration and suppresses the crack tendency. (2) The multipoint nucleation promotes the transformation volume fraction, making the large |ΔTad| could be driven by a small transformation strain (Δεtr) and (Ni43Mn47Sn10)99.5Tb0.5 yields a |ΔTad/Δεtr| up to 8.7 K %−1. Such reduction in applied strain further alleviates the extension of the cracks. Both the two factors brought by Tb doping in (Ni43Mn47Sn10)99.5Tb0.5 give rise to the enhancement in cyclic stability of the large elastocaloric effect.

Coercivity limits in Nd-Fe-B hot-deformed magnets with ultrafine microstructure

In this work, we developed a series of anisotropic hot-deformed Nd-Fe-B magnets with ultrafine grain sizes varying from 125 nm to 234 nm in the lateral direction. Although grain refinement is known to increase the coercivity of magnets, all samples exhibited identical record high coercivity of 2 T. Microstructural analysis showed similar intergranular phase (IGP) composition and crystallographic texture, but an increased number of coarse and isotropic equiaxed grains in the flake boundary regions of the magnets with larger grain size. Although this could explain significant differences in the initial magnetization curves and magnetic domain patterns, the experimental data alone were not enough to identify the main factors limiting the coercivity. To elucidate these, a micromagnetic simulation was performed using a realistic 1:1 scale model. We showed that grain refinement below 200 nm has a limited potential for coercivity enhancement of hot-deformed Nd-Fe-B magnets unless the exchange interaction is weakened by reducing the magnetization of the IGP. Negative contributions to the coercivity from texture deterioration, coarse grains, and magnetostatic interaction were quantified for different values of IGP magnetization. A clear direction on how to further improve the coercivity of hot-deformed magnets was provided.

Optimizing the grain boundary structure of sintered Nd-Fe-Co-B magnets by Dy-Al-Cu alloys grain boundary diffusion

The substitution of Fe by Co can effectively increase the Curie temperature of Nd-Fe-B magnets. However, the enrichment of Co in the grain boundary phase makes the grain boundary phase change from nonmagnetic to ferromagnetic, which has a harmful effect on the coercivity. In this paper, Dy70Al10Cu20 alloy was used as the diffusion source for grain boundary diffusion of sintered Nd-Fe-Co-B magnets. The magnetic properties and microstructure of the magnets were investigated by controlling the coating thickness of the diffusion source (thickness of 0.03 mm, 0.09 mm, and 0.15 mm). The results show that the coercivity of the magnet after diffusion is increased to 17.63 kOe, which is 9.69 kOe higher than that of the undiffused magnet. The phase composition analysis shows that the original magnet contains the soft magnetic 2:17 phase, and the 2:17 phase is significantly reduced after diffusion. The microstructure observation shows that the main phase is connected and the grain boundary phase is absent in the high Co original magnet. After diffusion, the thin grain boundary phase in the magnet increases, which effectively isolates the main phase grains. Dy-rich shell is formed on the surface of the main phase grain, which is beneficial to the improvement of coercivity. Therefore, magnetic hardening of Dy-rich shells and exchange-decoupling strengthening of adjacent 2:14:1 grains isolated by intergranular phases contributed to further coercivity increment Hcj of magnet simultaneously. Studies have shown that grain boundary diffusion is an effective way to improve the microstructure of Nd-Fe-Co-B magnets.

Material extrusion of high-density SiCp/7075Al composite via a high nitrogen-flowing assisted sintering

Material extrusion additive manufacturing of particle-reinforced metal matrix composite (MMC) attracts attention due to the features of uniformly sintered microstructure, easy-to-handle and low cost. However, 3D Al-MMC suffers from poor sinterability due to the stable alumina layer on alloy powder, and difficulty in removing of binders at low temperature. Here, we propose a high nitrogen-flow sintering approach for the thermal debinding and sintering of as-printed SiC particle-reinforced 7075Al (SiCp/7075Al) MMC, without using cumbersome high-vacuum system or pressure-assisted densification. Microcrystalline wax-based granular feedstock was developed based on contact angle testing experiment, which shows typical shear-thinning behavior and satisfactory printing performance. Roles of printing parameters and nitrogen flow rate in the microstructure, phases and mechanical properties of SiCp/7075Al MMC are investigated. Nitrogen flow rate of 2–2.5 L/min accelerates the breaking of oxide film, with the precipitation of intergranular MgAl2O4, Mg2Si phases, and intragranular Al2Cu phases. 3D SiCp/7075Al MMC with a high relative density of 97% and tensile strength of 308 MPa after heat treatment (HT) was achieved based on optimized printing parameters. The availability of high dense structure, combined with controlled microstructure, low-energy demand and low cost, provides a facile route for the application of 3D Al-MMC by material extrusion.

Structure and magnetic properties of SmCo4.5Cu0.3Sn0.16Ga0.04 ribbons melt-spun at 10–40 m/s

The anisotropic Nd-Fe-B magnets prepared by as-spun ribbons using hot-pressing and hot-deformation methods have been commercialized. However, the Sm-Co magnets face challenges in obtaining strong c-axis deformation textures due to the absence of a low-melting intergranular phase to facilitate grain deformation. After simultaneously adding gradient low-melting metals of Cu, Sn, and Ga to SmCo5 alloy, SmCo4.5Cu0.3Sn0.16Ga0.04 ribbons were prepared by melt-spinning at 10–40 m/s. These ribbons comprise the Sm(Co, M)5 main phase, Sn-rich Sm2(Co, M)7 grain boundary phase, and Sm117Co55.58Sn115.94-type particulate phase. Notably, the ribbons melt-spun at 30 m/s contain the highest Cu, Sn, and Ga content in the grain boundary phase, making them most suitable for producing hot-pressed and hot-deformed magnets. Additionally, the ribbons melt-spun at 20 m/s have a maximum coercivity of 26.4 kOe, while those melt-spun at 40 m/s have the highest magnetization of 61.6 emu/g.