In this study, we investigate the intrinsic mechanism of intensive and progressive transformation-induced plasticity (TRIP) effects and their different strength-ductility synergies using a resource-efficient 15Cr-2Ni duplex stainless steel. The progressive TRIP material exhibits a ductility that is more than twice that of the intensive TRIP material, as well as, a larger product of the ultimate tensile strength and ductility. This is attributed to the dislocation accumulation caused by different grain sizes of strain-induced martensite depending on the stability of the γ phase, which determines the strength and work hardening of steel. When the stability is low, the γ phase is sensitive to loaded stress and transformed into dispersed fine martensite immediately after yielding at a high rate. It induces a sigmoid-shaped dislocation accumulation to an approximately 10-fold increase in the dislocation density at a limited strain, resulting in intensive work hardening and a large ultimate tensile strength. As the stability is adequate, the γ phase is transformed into coarse martensite laths with a high critical load stress, which is initiated from a delayed strain at an extremely low rate and steadily accelerated as the strain increases. This process induces a gradually increased dislocation accumulation to a 2–3-fold increase in the dislocation density at large strains, resulting in progressive work hardening and an excellent ductility.
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