This article presents an optimal tracking controller retrofitted with a nonlinear adaptive integral compensator, specifically designed to ensure robust and accurate positioning of Vertical Take-Off and Landing (VTOL) Unmanned Aerial Vehicles (UAVs) that utilize contra-rotating motorized propellers for differential thrust generation. The baseline position controller is synthesized by employing a fixed-gain Linear Quadratic Integral (LQI) tracking controller that stabilizes position by tracking both state variations and pitch-axis tracking error integral, which adjusts the voltage to control each coaxial propeller’s speed accurately. Additionally, the baseline tracking control law is supplemented with a rate-varying integral compensator. It operates as a nonlinear scaling function of the tracking-error velocity and the braking acceleration to enhance the accuracy of reference tracking without sacrificing its robustness against exogenous disruptions. The controller’s performance is analyzed by performing experiments on a tailored hardware-in-the-loop aero-pendulum testbed, which is representative of VTOL UAV dynamics. Experimental results demonstrate significant improvements over the nominal LQI tracking controller, achieving 17.9%, 61.6%, 83.4%, 43.7%, 35.8%, and 6.8% enhancement in root mean squared error, settling time, overshoot during start-up, overshoot under impulsive disturbance, disturbance recovery time, and control energy expenditure, respectively, underscoring the controller’s effectiveness for potential UAV and drone applications under exogenous disturbances.
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