Despite extensive research conducted on the polymer-grafted nanoparticle (PGNP) systems for the development of emulsifiers with enhanced performance, little is known about the effects of the grafting architecture and density on the interfacial assembly and interfacial tension reduction behavior of the oil/water (O/W) interface at the molecular level. We performed coarse-grained molecular simulations of both biphasic and emulsion droplet systems with emulsifiers, including Janus (grafting of hydrophilic (HI) and hydrophobic (HO) homopolymers onto two regions of the surface), HI–HO (grafting of diblock polymers with HI monomers as inner blocks and HO monomers as outer blocks), and HO–HI PGNPs, for various graft densities and volume fractions of PGNPs. Compared with the diblock PGNPs, the grafted HI and HO homopolymers of Janus PGNPs penetrate the oil or water phase, rather than assembling at the O/W interface. The depletion of the interface of grafted polymers increases the interfacial tension; consequently, the Janus PGNPs are not effective in reducing the interfacial tension for all the investigated graft densities. The interfacial assembly behavior of the HI–HO and HO–HI PGNPs, whose insoluble blocks have asymmetric interactions with the O/W phases, depends on the graft density and volume fraction. This is particularly the case for their dispersibility, which is an important factor for the interfacial tension. At low graft density, we observe a uniform distribution of HO–HI PGNPs at the O/W interface, resulting in an effective reduction in interfacial tension. At high volume fractions of PGNPs with high graft density, a more tightly packed distribution is observed between HO–HI PGNPs than between HI–HO PGNPs, and their changes in assembly behavior reverse the rate of decrease in the interfacial tension of HO–HI and HI–HO PGNPs. Our results indicate that the grafting architectures of diblock polymers have a significant influence on the assembly behavior at the interface and interfacial tension, and that the appropriate grafting architecture for effective emulsifiers that stabilize the interfaces is different depending on the graft density and volume fraction of the PGNPs. This study also provides new insights into the relation between the interfacial assembly and the stability of emulsion droplets covered by the PGNPs. We observe that the diblock PGNPs, which have the insoluble block as the inner block, are more promising candidates for stabilizing emulsions compared with Janus PGNPs. In the opposite case, the insoluble blocks become the “sticky” points for the adhesion of emulsion droplets, resulting in droplet–droplet coalescence even for effective emulsifiers in reducing interfacial tension. The findings of this study offer a theoretical guide for designing optimal PGNPs for specific volume fractions and optimal graft densities and volume fractions for the grafting architectures of synthesizable PGNPs, and they support the progression from the trial-and-error empirical approaches for developing improved emulsifiers.
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