Traditional pesticides often exhibit high non-target toxicity, poor stability, short persistence, and susceptibility to wash-off by rain. Pesticide microencapsulation represents a significant advancement in formulation strategies, addressing safety and sustainability concerns associated with conventional pesticides. This study explores the utilization of biodegradable chitin nanocrystals (ChNCs), prepared via acid hydrolysis, for the development of pesticide microcapsules. Specifically, ChNCs were employed to emulsify molten pesticides, followed by interfacial polymerization to fabricate pesticide-loaded microcapsules. Using molten emulsification and Pickering emulsion templates offer a simple and solvent-free approach for microcapsule preparation, eliminating the need for conventional surfactants. The microcapsules displayed a size distribution ranging from hundreds of nanometers to several micrometers, which could be tuned by adjusting the ChNCs content. These microcapsules demonstrated remarkable properties, including a high pesticide loading capacity (reaching 78.7% for lambda-cyhalothrin), excellent storage stability, and enzyme-responsive release behavior. Furthermore, the abundant positive charges enhanced the interaction between the microcapsules and leaf surfaces, leading to improved pesticide retention. Microencapsulation reduces acute insecticidal activity of pesticides due to the slow-release effect; however, field experiments provide compelling evidence that microcapsule formulations significantly prolong pesticide efficacy compared to conventional formulations. Additionally, microencapsulation significantly improved the safety of pesticides, with the LC50 increasing from 0.0116 mg/L to 3.75 mg/L. Overall, this study introduces a promising method for pesticide microencapsulation using ChNCs Pickering emulsion, highlighting its potential advantages and providing valuable insights for the development of environmentally friendly and novel pesticide formulations.
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