Inkjet Research Articles

Interphase-Controlled Inkjet Printing of MicroInlaid OLEDs: Effects of Solvent- and Solute-Polymer Interactions.

Inkjet printing, a highly promising technique for the cost-effective fabrication of large-scale organic light-emitting devices (OLEDs), typically necessitates the intricate alignment of precisely patterned insulating layers. Recently, we introduced a unique single-step inkjet printing process that produces well-patterned microinlaid spots of functional compounds through insulating polymer layers. This approach exploits lateral phase separation between the solute of functional compounds and the polymer, allowing the simultaneous spatial etching of the polymer and the infilling of the solute using a single inkjet-printed sessile droplet. Here, we demonstrate that the interaction between the solvent and polymer, as well as the solute and polymer, critically determines the precision and efficiency of printing. This is particularly evident when using either the insulating poly(vinylpyridine) isomer of poly(4-vinylpyridine) (P4VP) or poly(2-vinylpyridine) (P2VP) with chloroform as a solvent, which allows for a detailed examination of these interactions based on certain solubility parameters. Micro-Raman spectroscopy reveals that the self-organizing capability of the microinlaid spots with P4VP is superior to that with P2VP. This is due to the fact that P2VP shows higher affinity to the solvent and causes imperfect phase separation as compared to P4VP. As a result, a performance evaluation demonstrates enhanced device performance for inkjet-printed green micro-OLEDs with P4VP, exhibiting a higher external quantum efficiency of 3.3% compared to that of 2.3% achieved with P2VP. These findings elucidate the important roles of solvent-polymer and solute-polymer interactions in the inkjet printing process, leading to interfacial control of inkjet printing technique for the cost-effective production of high-performance and high-resolution micro-OLEDs.

Navigating the frontier: Additive Manufacturing’s role in synthesizing piezoelectric materials for flexible electronics

Additive manufacturing (AM) has significantly transformed the fabrication of functional materials, particularly in electronics and biomedical engineering. This study reviews stereolithography (SLA), selective laser sintering (SLS), fused deposition modeling (FDM), direct ink writing (DIW), and inkjet printing for flexible electronic applications. The review highlights SLA-based 3D printing’s better ability to optimize material compositions, printing procedures, and post-processing methods to improve material characteristics. Photosensitive materials and shrinkage-induced internal tensions seems to be its major constraint. Additionally, SLS 3D printing has improved composite materials' electrical, mechanical, and thermal properties. It has drawbacks including permeable structures and internal tensions. In FDM 3D printing, mechanical and electrical qualities are improved for piezoelectric sensor manufacture. Warping and nozzle blockage require additional study. DIW’s versatility in constructing complicated structures with increased features for energy harvesting and sensor development is also mentioned. We identify ink development and printer nozzle clogging issues. The review concludes that inkjet printing can provide a variety of materials for flexible electronics. Since it integrates the latest discoveries with technological developments, this study may help guide future research and promote innovation in the sector. Overall, additive manufacturing methods provide a new era of sensor technology by offering unrivalled flexibility and versatility.

Microdrop InkJet printed supercapacitors of graphene/graphene oxide ink for flexible electronics

The inkjet printing (IJP) technique is a highly promising technology for fabricating flexible electronics for wearable applications. The latest Microdrop IJP technology was introduced to produce flexible supercapacitors using a readily prepared graphene/graphene oxide ink. Molecular modelling concepts were conducted prior to ink formulation to investigate the interaction between graphene and GO via adsorption interactions to investigate the feasibility of adding GO to G for energy storage processes. Calculations validate that their interaction yields stable, highly reactive, and conductive structures. Molecular electrostatic potential maps reveal excellent charge distribution proposing G/GO as a potential candidate for electrochemical processes. Subsequently, GNPs/GO blend was prepared, leveraging the electric conductivity and high surface area of graphene, and the functional groups in GO to enhance graphene dispersion. Simple and interdigitated supercapacitor electrodes were fabricated without further post-printing complexities. The highly flexible interdigitated supercapacitor (100L) demonstrated notable performance with areal capacitance of 195.1 F m−2 at 0.4 A.m−2, power density of 1199.34 mW m−2, energy density of 24.91 mWh.m−2, and 80.65 % capacitance retention after 5000 cycles. The outstanding electrocapacitive performance was ascribed to GO's abundant functional groups and its 3D open structure. These factors contribute to adding a pseudocapacitive effect and enhancing charge transfer within the electrode channel-like networks.

Experimental research of bubble pulsation and jet under a double plate with circular hole

The pulsation and jet of underwater explosion bubble heavily affected by the boundary conditions. To explore the pulsation behavior and jet load of underwater explosion bubble near a damaged double structure, some double plates with circular hole were designed. The electric spark-generated bubble was employed to act as the underwater explosion bubble, and the experiment research on bubble pulsation and jet below the double plate with circular hole was carried out. The bubble pulsation and jet process were recorded by a high-speed camera, and the bubble jet load was measured by a wall pressure sensor. The results show that with the growth of the standoff distance, the bubble jet changes from the type I “gas-liquid two-phase jet” to the type II “gas-liquid two-phase jet”, and finally into the water jet. The load of the type I “gas-liquid two-phase jet” are characterized with high peak pressure with short duration in the initial pressure stage, and low pressure with long duration in the standing pressure stage. Whereas the type II “gas-liquid two-phase jet” feature high peak pressure with short duration in the initial pressure stage without standing pressure stage.

Inkjet-Printed LSM-YSZ Thin Films for Enhanced Oxygen Electrodes in Solid Oxide Fuel Cells.

In the present work, symmetrical oxide ion conducting solid oxide single cells with inkjet-printed composite LSM-YSZ electrodes, onto commercially available YSZ dense substrates using GDC as buffer interlayer, were fabricated and characterized. Stable inkjet-printable LSM-YSZ nanoparticle inks were developed based on water solvent, after processing with high intensity ball milling. The deposition of LSM-YSZ electrodes was performed by inkjet printing, as well as a conventional additive manufacturing technique, screen printing, in order to compare the electrochemical performance of the produced cells for the reversible charge transfer reaction (O2 + 4 e- ↔ 2 O2-). The physicochemical properties of the LSM-YSZ nanoparticle ink was investigated to determine ink printability. The electrochemical performance of fabricated inkjet-printed and screen printed symmetrical cells (LSM-YSZ | GDC | YSZ | GDC | LSM-YSZ) exposed under a synthetic air atmosphere was evaluated in a single chamber cell reactor, employing the AC impedance spectroscopy and linear scan voltammetry techniques, at the temperature range of 700-850 °C. The inkjet-printed electrodes exhibited highly homogeneous and porous morphologies with the corresponding cell achieving current densities almost five times higher, up to 1 A/cm2 at 2 V cell potential and 850 °C, than those of the equivalent screen-printed one. To the best of our knowledge, this is the first successful implementation of water-based inks of LSM-YSZ electrodes in the fabrication of inkjet-printed solid oxide cells.

High-Sensitivity Fully Printed Flexible BaTiO3- Based Capacitive Humidity Sensor for In-Space Manufacturing by Electrohydrodynamic Inkjet Printing

High-Sensitivity Fully Printed Flexible BaTiO₃- Based Capacitive Humidity Sensor for In-Space Manufacturing by Electrohydrodynamic Inkjet Printing

It’s in the Fine Print: Investigating the Value of Primary Source Documents and Reflection on Positionality in Learning about Gentrification

It’s in the Fine Print: Investigating the Value of Primary Source Documents and Reflection on Positionality in Learning about Gentrification

HETEROGENEOUS TRANSFER LEARNING OF ELECTROHYDRODYNAMIC PRINTING UNDER ZERO-GRAVITY TOWARDS IN-SPACE MANUFACTURING

Abstract As we continue to mature in-space manufacturing (ISM) processes, there is a strong need to transfer the knowledge we learn from experiments on the ground to zero-gravity environments. Physics-motivated manufacturing processes, like additive manufacturing, experience a shift in fabrication parameters due to the absence of gravity and the change of environments. Thus, we found traditional machine learning methods are not capable of addressing this domain shift and presented a transfer learning scheme as a solution in this paper. We tested a kernel ridge regression model built for heterogeneous transfer learning (KRR-HeITL) on data from the physics-dominated electrohydrodynamic inkjet printing (EHD printing). EHD printing is a process that uses electrical force to control material flows, thus achieving fabrication of electronics under zero-gravity. Our team has successfully conducted three rounds of parabolic flights to validate this technology for ISM. We trained on multiple datasets built from on-ground experiments and tested using zero-gravity printing data obtained from parabolic flight tests. Measurements of the Taylor cone both on-ground and in zero-gravity were exploited. We found our method obtains good interpolation accuracy (MAPE 2.88%) compared to traditional machine learning methods (MAPE 16.84%) for predicting the printed line width. We concluded that KRR-HeITL method is well suited for zero-gravity domain shifts of EHD printing parameters. This study paved the way for future predictions of ISM parameters when there are only on-ground experiments or limited zero-gravity datasets for a given process.

Direct-Written Silver Electrodes for All-Solution-Processed Low-Voltage Organic Thin Film Transistors Towards Flexible Electronics Applications

Recent progress inprinted electronics has offered the possibility of fabricatingvarious organic-based electronic devices,such as organic light-emitting diodes (OLEDs) and organic thin film transistors (OTFTs).As one of the important deposition methods inprinted electronics, an inkjet printing technique offers the deposition of solution-processable materials onto a variety of substrates using simpler fabrication steps at lower processing temperatures, which is suitable for flexible electronic applications. Despite being the leading choice in OTFT fabrication,the clogging issues that frequently occurred at the printhead nozzle havenot only limitedthe material selection but also restrained the efforts to bring organic electronic devices to the market. Apart from that, although remarkable progress has been made to enhance the performance of the OTFT, the high operating voltage resulting from the low gate capacitance density of the inorganic oxide-based dielectric layer remains a critical limitation that hinders the practical application of the OTFT. Hence, in this paper, we propose a simple solution-based method to develop a low-voltageOTFT. This work utilized a direct-write printing technique to print silver source/drain and gate electrodes incorporated into a bottomgate bottom contact OTFT structure, a spin-coating deposition method to deposit both small molecule TIPS-pentacene organic semiconducting layer and high-kPVA dielectric layer. Notably, the proposed OTFT achieved a micrometre channel length with a saturation mobility of 4.49 × 10-1cm2/Vs, a threshold voltage of -1.5V, an on/off current ratio of 108, and a subthreshold swing of 66.8mV/dec whilethe overall fabrication temperature and operating voltage arekept below 150 °Cand -15 V, respectively.The direct ink writing technology incorporated into the high-kdielectric layer provides a new strategy to fabricate organic-related components,particularly the OFTFs at lower manufacturing cost and temperature towardsflexible and low-operating voltage electronic devices.

Stable Europium(III) Metal-Organic Framework Fluorescence Probe for Intelligent Visualization Detection of Gossypol and Nitrofuran Antibiotics in Real Samples.

Gossypol (Gsp) and antibiotics present in water bodies become organic pollutants that are harmful to human health and the ecological environment. Accurate and effective detection of these pollutants has far-reaching significance in many fields. A new three-dimensional metal-organic framework (MOF), {[Eu3(L)2(HCOO-)(H2O)3]·2H2O·2DMF}n (Eu-MOF), was synthesized from 3,5-bis(2,4-dicarboxylphenyl)nitrobenzene (H4L) ligand and Eu3+ via the solvothermal method in this paper. The Eu-MOF demonstrates strong red fluorescence and can remain stable in different pH solutions. The MOF fluorescence probe could detect organic pollutants through the "shut-off" effect, with a fast response speed and a low detection limit [Gsp, nitrofurantoin (NFT), and nitrofurazone (NFZ) for 0.43, 0.38, and 0.41 μM, respectively]. During the testing process, Eu-MOF exhibited good selectivity and recoverability. Furthermore, the mechanism of fluorescence quenching was investigated, and the recoveries were also good in real samples. This paper introduced a deep learning model to recognize the fluorescence images, a portable intelligent logic detector designed for real-time detection of Gsp by logic gate strategy, and an anticounterfeiting mark prepared based on inkjet printing. Importantly, this work provides a new way of thinking for the detection of organic pollutants in water with high sensitivity and practicality by combining the fluorescence probe with machine learning and logical judgment.

Flexible ammonium ion-selective electrode based on inkjet-printed graphene solid contact

Miniaturization and mass-production of potentiometric sensor systems is paving the way towards distributed environmental sensing, on-body measurements and industrial process monitoring. Inkjet printing is gaining popularity as a highly adaptable and scalable production technique. Presented here is a scalable and low-cost route for flexible solid-contact ammonium ion-selective electrode fabrication by inkjet printing. Utilization of inkjet-printed melamine-intercalated graphene nanosheets as the solid-contact material significantly improved charge transport, while evading the detrimental water-layer formation. External polarization was investigated as a means of improving the inter-electrode reproducibility: the standard deviations of E0 values were reduced after electrode polarization, the linear region of the response was extended to the range 10−1–10−6 M of NH4Cl and LODs reduced to 0.88 ± 0.17 μM. Finally, we have shown that the electrodes are adequate for measurements in a complex real sample: ammonium concentration was determined in landfill leachate water, with less than 4 % deviation from the reference method.

Enhanced aerosol-jet printing using annular acoustic field for high resolution and minimal overspray

Aerosol jet printing has the potential to fabricate fine features on various substrates due to its large stand-off distance. However, the presence of overspray and instability, particularly at high printing resolutions, has limited its widespread application. In this study, we introduce an efficient approach called annular acoustic focusing for aerosol jet printing. By determining the optimal focusing frequency (5.8 MHz) for silver nanoparticles using a particle ejection model, we achieve precise and stable printing. We also propose a modified print nozzle geometry, resulting in ultrafine traces (line width < 6 μm, overspray < 0.1 μm). Compared to printing without acoustic focusing, the line width of the traces decreases to 60 ± 5% while their conductivity increases to 180 ± 5%. Additionally, several 8 h experiments demonstrate excellent printing stability. This research opens up possibilities for the fabrication of conformal electronics with high precision and improved conductivity using aerosol jet printing.

Rapid Screening of Biomarkers in KYSE-150 Cells Exposed to Polycyclic Aromatic Hydrocarbons via Inkjet Printing Single-Cell Mass Spectrometry.

Single-cell analysis by mass spectrometry (MS) is emerging as a powerful tool that not only contributes to cellular heterogeneity but also offers an unprecedented opportunity to predict pathology onset and facilitates novel biomarker discovery. However, the development of single-cell MS analysis techniques with a focus on sample extraction, separation, and ionization methods for volume-limited samples and complexity of cellular samples are still a big challenge. In this study, we present a high-throughput approach to inkjet drop on demand printing single-cell MS for rapid screening of biomarkers of polycyclic aromatic hydrocarbon (PAH) exposure at the KYSE-150 cell, aiming to elucidate the pathogenesis of PAH-induced esophageal cancer. With an analytical bulk KYSE-150 cell throughput of up to 51 cells per minute, the method provides a new opportunity for simultaneous single-cell analysis of multiple biomarkers. We screened 930 characteristic ions from 3,683 detected peak signals and identified 91 distinctive molecules that exhibited significant differences under various concentrations of PAH exposure. These molecules have potential as clinical diagnostic biomarkers. Additionally, the current study identifies specific biomarkers that behave completely opposite in single-cell and multicell lipidomics as the concentration of PAH changes. These biomarkers potentially subdivide KYSE-150 cells into PAH-sensitive and PAH-insensitive types, providing a basis for revealing PAH toxicity and disease pathogenesis from the heterogeneity of cellular metabolism.

Inkjet Printing of Cobalt Ferrite for Hard Ferromagnetic Thick Films Manufacturing

Inkjet printing is a versatile and cheap technique for the fabrication of films, offering unique advantages in terms of scalability, precision, and customization. In recent years, there has been a growing interest in utilizing inkjet printing technology for the deposition of magnetic films with tailored properties. Cobalt ferrite (CoFe2O4) stands out due to its exceptional magnetic properties, including high coercivity, saturation magnetization, and excellent chemical stability. This paper presents a comprehensive study on the inkjet printing of cobalt ferrite magnetic films, focusing on the manufacturing process, especially on the different factors that could lead to stable multilayer depositions to achieve high thicknesses: ink solid loading, drop spacing, substrate temperature, and interlayers drying. Finally, the microstructure of the samples is investigated to identify the occurring defects after sintering between 800 and 1000 °C. The magnetic properties of the films are determined, revealing a maximum coercivity of 1.98 kOe and a magnetic saturation of 78.25 emu cm−3.

Custom-printed microfluidic chips using simultaneous ratiometric fluorescence with "Green" carbon dots for detection of multiple antibiotic residues in pork and water samples.

In the evolving field of food safety, rapid and precise detection of antibiotic residues is crucial. This study aimed to tackle this challenge by integrating advanced inkjet printing technology with sophisticated microfluidic paper-based analytical devices (µPADs). The µPAD design utilized "green" quantum dots synthesized via an eco-friendly hydrothermal method using green white mulberry leaves as the carbon source, serving as the key fluorescent detection material. The action mechanism involved a photoinduced electron transfer system using red carbon dots (CDs) as electron donors and blue CDs combined with two-dimensional layered molybdenum disulfide (MoS2) nanosheets as electron acceptors. This system could quickly detect antibiotics within 10min in pork and water samples, demonstrating high sensitivity and recovery rates: 6.5pmol/L at 99.75%-110% for sulfadimethoxine, 3.3pmol/L at 99%-105% for sulfamethoxazole, and 8.5pmol/L at 98.5%-105% for tetracycline. It achieved a relative standard deviation under 5%, ensuring reliability and reproducibility. The fabricated sensor offered a promising application for the rapid and efficient on-site detection of antibiotic residues in food.

Compatibility and performance study of electrohydrodynamic printing using zinc oxide inkjet ink

The demand for modern electronics and semiconductors has increased throughout the years, which has enabled the innovation and exploration of solution-processed deposition. Solution-based processes have gained a lot of interest due to the low-cost fabrication and the large fabrication areas without the need for high-vacuum equipment. In this study, we utilized the ZnO ink for inkjet printer ink to fabricate a thin film via Electrohydrodynamic printing. Three different ink solutions were prepared for experimentation. The EHD printing technique demonstrated the ink’s compatibility with and without the modifications. The outcomes of the EHD printed materials were comparable with the spin-coated thin films. The EHD-printed films demonstrated better results in comparison to spin-coated films. Ra and Rq of the EHD film measured at 3.651 nm and 4.973 nm, respectively. It improved the absorbance up to two-fold at 360 nm wavelength and electrical conductivity up to 40% compared to the spin-coated films. Furthermore, the optimization of the printing parameters can lead to the improved morphology and thickness of the EHD thin films.

Surface Modification of Silk Fabric by Polysaccharide Derivatives towards High-Quality Printing Performance Using Bio-Based Gardenia Blue Ink.

Ink-jet-printed silk, a premium textile material, was achieved by utilizing a bio-based gardenia blue dye. However, the sharpness of the printing pattern is difficult to control due to the limited water-retention capacity of silk. To address this issue, three polysaccharide derivatives, namely, sodium alginate (SA), low-viscosity hydroxypropyl methyl cellulose (HPMC-I), and high-viscosity hydroxypropyl methyl cellulose (HPMC-II), were employed as thickeners to modify the silk by the dipping-padding method. Firstly, the preparation of the gardenia blue ink and the rheology assessment of the thickener solution were conducted. Furthermore, the impacts of different thickeners on the micro-morphology, element composition, and hydrophilicity of the silk, along with the wetting behavior of the ink on the silk, were analyzed comparatively in order to identify an appropriate thickener for preserving pattern outlines. Lastly, the color features, color fastness, and wearing characteristics of the printed silk were discussed to evaluate the overall printing quality. Research results showed that the optimized ink formulation, comprising 12% gardenia blue, 21% alcohols, and 5.5% surfactant, met the requirements for ink-jet printing (with a viscosity of 4.48 mPa·s, a surface tension of 34.12 mN/m, and a particle size of 153 nm). The HPMC-II solution exhibited prominent shear-thinning behavior, high elasticity, and thixotropy, facilitating the achievement of an even modification effect. The treatment of the silk with HPMC-II resulted in the most notable decrease in hydrophilicity. This can be attributed to the presence of filled gaps and a dense film on the fibers' surface after the HPMC-II treatment, as observed by scanning electron microscopy. Additionally, X-ray photoelectron spectroscopy analysis confirmed that the HPMC-II treatment introduced the highest content of hydrophobic groups on the fiber surface. The reduced hydrophilicity inhibited the excessive diffusion and penetration of gardenia blue ink, contributing to a distinct printing image and enhanced apparent color depth. Moreover, the printed silk demonstrated qualified color fastness to rubbing and soaping (exceeding grade four), a soft handle feeling, an ignorable strength loss (below 5%), and a favorable air/moisture penetrability. In general, the surface modification with the HPMC-II treatment has been proven as an effective strategy for upgrading the image quality of bio-based dye-printed silk.

Additively manufactured, long, serpentine submillimeter channels by combining binder jet printing and liquid-phase sintering

Metallic microfluidic devices made from powder-bed additive manufacturing systems have received increasing attention, but their feasible channel geometry and complexity are often limited by lack of an effective approach to removing trapped powder particles within the channels or conduits of the sintered parts. Here, we present an innovative approach to fabricating long serpentine, high-aspect-ratio submillimeter channels made of stainless steel 316L (SS) by binder jet printing (BJP) and liquid-phase sintering. We leverage the unique nature of the BJP process, that is printing and consolidation steps are decoupled, enabling us to join two or more parts during the sintering step. Instead of constructing the channel device as a single part, we print multiple parts for easy powder removal and later join them to form enclosed channels. The key innovation lies in adding sintering additives like boron nitrides (BN) to the SS stock powder—at the SS/BN interfaces, liquid phase is locally generated at temperature much lower than the SS melting temperature, facilitating the bonding of the multiple parts as well as the consolidation of parts for near-full density. We systematically vary the sintering temperature to show how it affects the joining quality and the channel shape distortion. The joining quality such as the fracture strengths of the joined samples is measured by a pull test while the shape distortion is characterized by various imaging techniques. The feasibility of the proposed approach is demonstrated by fabricating a 400-mm-long, fully enclosed serpentine channel with a rectangular cross-section of 0.5 mm in width and 1.8 mm in height. The pressure drop across this 3D-printed SS serpentine channels is measured for air flow and compared to a standard gas flow model, showing that the device is free of leakage or clogs.

Direct Printing of High-resolution Metallic 3D Microneedle Arrays via Electrohydrodynamic Jet Printing

Direct Printing of High-resolution Metallic 3D Microneedle Arrays via Electrohydrodynamic Jet Printing

Instantaneous reduction of inkjet-printed graphene oxide on PVDF nanofibers for high-performance ultralight flexible supercapacitors

As the demand for innovative electronic devices continues to grow, flexible electronic products which offer a solution capable of adapting to various shapes and deformations, are increasingly gaining prominence. This study innovatively uses electrospun polyvinylidene fluoride (PVDF) nanofibers as substrates and employs reactive inkjet printing (RIP) technology to deposit and instantaneously reduce graphene oxide (GO), fabricating ultralight flexible all-solid-state supercapacitors. To verify that PVDF nanofibers as substrates can facilitate the uniform deposition of GO ink during inkjet printing and prevent the dispersion of GO into the internal structure, thereby achieving good capacitive performance with the fewest layers of printing, this study analyzes and compares the capacitive performance differences among 1rGO/PVDF, 3rGO/PVDF, and 5rGO/PVDF samples. The results have been confirmed that the GO ink was effectively instantaneously in-situ reduced by l-ascorbic acid (AA) to rGO by RIP system, and the specific capacitance of 1rGO/PVDF electrode was founded of 83.29 F/g at a current density of 2 A/g from the GCD analysis with a corresponding energy density of 7.5 Wh kg−1 and power density of 1.04 kW kg−1. The 1rGO/PVDF supercapacitor exhibits excellent electrochemical stability, maintaining 93 % efficiency after 4000 charge-discharge cycles at a current density of 2 A/g.