Corrosion Inhibition Of Carbon Steel Research Articles

Electrochemical study and modeling of an innovative pyrazole carboxamide derivative as an inhibitor for carbon steel corrosion in acidic environment.

The impact of N,1-dibenzyl-5-methyl-1H-pyrazol-3-carboxamide (BPC) on the carbon steel (CS) corrosion in hydrochloric acid (1M) was studied in this work, considering concentration and temperature effects. Electrochemical investigation indicated that BPC functions as a mixed-type inhibitor. For an optimal BPC concentration of 125ppm, the inhibition efficiency of 91.55% was obtained at 298K. According to adsorption isotherm of Langmuir, the BPC adheres to the CS with standard adsorption free energy (ΔG°ads) of - 26.76kJmol-1. Furthermore, the calculation of dissolution activation parameters revealed an increase in energy (Ea) from 46.48 to 94.97kJmol-1, an elevation in the enthalpy (∆Ha) from 43.89 to 92.37kJmol-1, and a rise in the entropy (∆Sa) from - 91.17 to 51.43Jmol-1K-1 in the presence of 125ppm of BPC. The experimental results were confirmed by quantum chemistry calculations based on density functional theory (DFT) and molecular simulations using the Monte Carlo method. These theoretical approaches also allowed for a comparison of the inhibitory performances of BPC with its protonated form, BPCH, the latter being found more effective. Moreover, the study of the radial distribution function g(r) predicted that the nature of the bond formed with the steel surface is of a chemical type.

Insights into the corrosion inhibition performance of essential oil of Teucrium luteum subsp. flavovirens for carbon steel in 1.0 M HCl medium: experimental and theoretical evaluations

The objective of this research work was to assess Teucrium luteum subsp. flavovirens essential oil (EOTL), for the first time, as novel and eco-friendly corrosion inhibitor for carbon steel (CS) in 1.0 M HCl medium. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP) and surface analysis were employed to assess the effectiveness of the EOTL. The findings indicate that the EOTL reduces the corrosion of CS in hydrochloric acid and offered an inhibition efficiency (IE) of 91% at a dosage of 2.00 g/L at 298 K. The PDP data showed that EOTL behaved as a mixed-type corrosion inhibitor. The effect of immersion time and temperature on the corrosion inhibition performance of EOTL was also studied. It was found that the IE increased only up to 24 h and decreased with prolonged immersion time. In addition, the IE diminished with increasing temperature. The EOTL molecules adsorbed on the CS surface following Langmuir adsorption isotherm, with an adsorption energy ranging from −16 to −27 kJ/mol, an indication of physico-chemical adsorption mechanisms. The SEM/EDX results provide evidence of the presence of a protective film of the inhibitor on the surface of the CS. Theoretical studies using DFT, Monte Carlo simulations, molecular dynamics simulations and mean square displacement were conducted to given insight into the contributions of the four main components of EOTL. This work not only introduces a sustainable alternative to conventional corrosion inhibitors but also provides a robust understanding of the underlying mechanisms, hence contributing to advancement in corrosion science.

Evaluation of thiocarbohydrazide derivative as corrosion inhibitor for C1018 carbon steel in 3.5% NaCl + 500ppm HAc solution: Electrochemical, SEM, FTIR and computational studies

N'-((E)-3-phenylallylidene)hydrazinethiocarbohydrazide (PHCT) was synthesized, purified, characterized and assessed for its inhibitive property against the sweet corrosion of C1018 carbon steel in CO2-saturated 3.5 % NaCl + 500 ppm HAc solution at 25 and 60 °C. At 50 ppm and 25 °C, electrochemical impedance spectroscopy (EIS) confirmed that the presence of PHCT in the electric double layer fortified the hydrophobicity of the region and mitigated rate of charge transfer. Potentiodynamic polarization (PP) measurements at 25 °C showed that PHCT is a mixed-type inhibitor, which could reduce corrosion rate from 24.32 mpy in blank to 0.67 mpy at 50 ppm dosage and deliver 97.24 % inhibition efficiency. PHCT adsorbs, principally, using its NH2, C = S and C = C functional groups, based on FTIR characterization. Computational modeling using the FMO and MEP analyses confirmed that PHCT exhibits higher electron donating than electron accepting power and interacts with the metal surface through nitrogen and sulfur atoms. Scanning electron microscopy (SEM) confirmed the ability of PHCT to protect the steel surface from localized pitting corrosion. Although increasing the temperature up to 60 °C diminished the efficiency of PHCT, the inhibitor was able to provide up to 92 % efficiency.

Investigation of Corrosion Inhibition of Carbon Steel by Using Natural Iraqi Plum Tree Gum in a Saline Medium

In response to the growing interest in green chemistry and the adoption of environmentally friendly and cost-effective compounds in industrial and agricultural applications, this study focuses on exploring the potential of natural compounds. Specifically, the research investigates the corrosion inhibitory properties of Iraqi plum tree gum. The natural gum is characterized using Fourier transform infrared spectroscopy to identify its functional groups and atomic force microscopy (AFM) for further analysis. The electrochemical polarization technique was used to study corrosion measurements for carbon steel (C.S) in saline solution and in the presence of the inhibitor (Plum Tree Gum) in different concentration solutions. The findings revealed a positive correlation between the concentration of plum tree gum and the efficiency of the inhibitor, indicating that higher concentrations of the gum result in increased inhibitory effectiveness.

Experimental and computational analysis of poly(4-vinyl pyridine) and polyvinylpyrrolidone as effective corrosion inhibitors for low carbon steel in sulfuric acid

This study investigates the inhibitory effects of poly(4-vinyl pyridine) (P4VP) and polyvinylpyrrolidone (PVP) on the corrosion of low carbon steel (LCSt) in 1 M H2SO4. Protection efficacy (%PE) was measured using mass loss, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS). Results showed %PE values increased with higher polymer concentration and lower temperature. At 450 mg/L, %PE reached 93.13% and 94.19% for P4VP and PVP, respectively. These polymers function as mixed inhibitors, adsorbing onto the LCSt surface per Langmuir’s model as a mode of physical adsorption. EIS indicated that higher polymer concentration increased charge transfer resistance and decreased effective double-layer capacitance. Both P4VP and PVP also reduced pitting corrosion in chloride-containing solutions. Density Functional Theory (DFT) and Time-Dependent DFT (TD-DFT) optimized the molecular structures of the inhibitors, evaluating electronic parameters such as frontier molecular orbital (FMO) energies, energy gap, softness, hardness, electron transfer fraction, dipole moment, and hyperpolarizability ( β ° ). Monte Carlo (MC) and molecular dynamics (MD) simulations provided insights into adsorption mechanisms, corroborating experimental findings and highlighting the effect of protonation. This comprehensive study enhances our understanding of the relationship between molecular structure and function in polymer inhibitors, improving their application in corrosion protection.

Corrosion kinetics of carbon steel in hydrochloric acid and its inhibition by recycling Salbutamol extracted from expired Farcolin drug

ABSTRACT Salbutamol, which has nontoxic properties, was effectively extracted from expired Farcolin and was evaluated as an inhibitor against carbon steel (CSt) dissolution in 1.0 M HCl solution. Some technologies were applied to determine the inhibition efficacy of Salbutamol such as weight loss (WL), potentiodynamic polarization (PP), electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Also, FTIR, 1HNMR, and mass spectroscopy were used to clarify the structure of Salbutamol. The findings indicate that CSt can profit significantly from the recycling of Farcolin medicine and that Salbutamol may be extracted and employed as a CSt corrosion inhibitor. The efficiency of the inhibition improved with an increase in the dosage of salbutamol, polarization resistance and lowering corrosion current density, WL, and temperature. It’s reached 89.65% at a dose of 200 ppm using the EIS technology. The inhibition impact of Salbutamol was interpreted due to its spontaneous adsorption on the CSt/electrolyte interface, in accordance with Langmuir isotherm. Salbutamol was classified as a mixed inhibitor. In addition, how temperature affects the corrosion rate is considered by calculating and discussing some thermodynamic parameters.

Experimental and theoretical investigations of a novel imidazoline quaternary ammonium salt as an effective inhibitor of Q235 steel in 1 M HCl

In this paper, the inhibition efficiency and mechanism of a newly synthesized imidazoline-pyridine quaternary amine salt (IPS) as a corrosion inhibitor for carbon steel in 1.00 mol/L HCl at different temperatures were investigated experimentally and theoretically. The inhibitor is confirmed by nuclear magnetic resonance spectroscopy (NMR) and fourier transform infrared spectroscopy (FT-IR). Electrochemical and weight loss indicate that the IPS displays a stable protection performance at different temperatures. Moreover, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and X-ray photoelectron spectroscopy (XPS) indicates that the IPS can be stably adsorbed on Q235 steel surface. Molecular dynamics (MD) show that mainly imidazole and pyridine rings of IPS are adsorbed on the surface of Fe. Moreover, radial distribution function (RDF) and the mean-square displacement (MSD) were used to study inhibitor/metal interactions and migration rate of corrosive species, respectively. The results can provide useful guidance for further study on the corrosion inhibition of imidazole-pyridine quaternary amine salts.

Electrochemical, surface, and theoretical investigations of palm kernel shell extract as an effective inhibitor for carbon-steel corrosion in 1M HCl solution.

Herein, we employed palm kernel shell extract (PKSE) as an eco-friendly inhibitor for carbon steel in acidic-induced corrosion. The corrosion inhibition of PKSE on carbon steel in 1M HCI solution was investigated by electrochemical impedance spectroscopy, weight loss, and potentiodynamic polarization measurements. The surface was characterized by scanning electron microscopy equipped with energy-dispersive X-ray spectroscopy. Moreover, the elastic modulus and hardness tests were conducted. Weight loss measurements revealed that the optimum concentration of inhibitors is 500ppm with 95.3% inhibition efficiency in 1M HCl solution. Electrochemical results showed that the inhibitor could exhibit excellent corrosion inhibition performance and displayed mixed-type inhibition. The electrochemical impedance spectroscopy analysis shows that the inhibition performance increases by increasing the concentration of PKSE. The surface studies ensure the PKSE effectiveness in carbon steel surface damage reduction. Also, the adsorption of PKSE molecules on the carbon steel surface occurs according to the Langmuir isotherm model. The primary goal of this investigation was the utilization of palm kernel shell extract as corrosion inhibitor for 1018 low carbon steel in 1M HCl solution, which highlights its novelty. The present results will be helpful to uncover the versatile importance of palm kernel shell compounds in the corrosion inhibition process.

Corrosion inhibition of tetrabutylphosphonium benzotriazolate on carbon steel in acidic medium

The inhibition effect of tetrabutylphosphonium benzotriazolate (TBPB) on carbon steel in a 1 mol·L−1 HCl solution was investigated using a combination of analytical techniques, including polarization curve, electrochemical impedance spectroscopy, scanning electron microscopy, atomic force microscopy, and X-ray photoelectron spectroscopy. The study revealed that TBPB acts as a mixed corrosion inhibitor for carbon steel in acidic conditions. The efficiency of corrosion inhibition was observed to increase gradually with rising TBPB concentrations, reaching a maximum of 92 % at a concentration of 10 mmol·L−1. This enhancement in corrosion inhibition efficiency is attributed to the adsorption of TBPB on the metal surface, effectively isolating it from the corrosive medium and thereby preventing corrosion reactions. Importantly, this mechanism aligns well with the Langmuir isothermal adsorption model.

Investigating the synergistic effect of fish waste extract and KI on the corrosion inhibition of carbon steel in sulfuric acid solution

Biowaste has become a serious problem that can lead to serious environmental pollution and waste of resources if not handled properly. Waste materials are often high in proteins, which are easily extracted and hydrolyzed to provide an adequate quantity of amino acids. This indicates that biowastes can be used as green and efficient corrosion inhibitors (CIs). This work aimed to prepare fish waste extract (FWE) by acid hydrolysis with alkaline leaching using fish waste as the raw material. The results of the characterization analysis identified the presence of 17 amino acids, with Leucine, Phenylalanine, Methionine, and Alanine being the most abundant. FWE was then tested as a corrosion inhibitor (CI) for carbon steel in 0.5 mol/L H2SO4. Further, the effect of KI on the corrosion inhibition performance of FWE for carbon steel in 0.5 mol/L H2SO4 was systematically investigated by the weight loss method, electrochemical method, and surface analysis. The maximum corrosion inhibition efficiencies were 88.7 % and 63.9 % for the FWE and KI alone, and 97.10 % for the combination of FWE and KI. The synergistic coefficient study confirmed that the synergistic coefficients of the FWE and KI exceeded 1 across all concentration conditions, indicating a synergistic effect between them. The surface analysis results showed that the deterioration of carbon steel after adding the compounded CI was mild, and pitting and crevice corrosion was not observed. Theoretical calculations revealed the active reaction sites of four major amino acid molecules via quantum chemical and molecular dynamics simulations. The effect of different types of side chains and heteroatoms of amino acid molecules on their corrosion inhibition performance was elucidated to provide theoretical guidance for designing biowaste CIs.

Enhancing Corrosion Inhibition for Low Carbon Steel by Adding Graphene Oxide- WO3 in Epoxy Resin Matrix

In this research, polyanthranilic acid, graphene oxide, and tungsten oxide nanoparticles were prepared. In the next step, GO-10%WO3, nanocomposite was prepared by adding the 10% of the weight ratio of tungsten oxide. In another step, a solution of polyanthranilic acid was mixed with epoxy resin to prepare the mother solution (Epoxy-PANA). In the last step, polymeric coatings (GO /Epoxy-PANA, GO-10%WO3/Epoxy-PANA) were prepared, in addition to (Epoxy-PANA). The prepared materials were characterized by FTIR, XRD, EDX and SEM. In the end, it’s use as anti-corrosion materials by coating it with low carbon steel. It was found that Inhibition efficiency increased by adding tungsten oxide nanoparticles to the coatings. On the other hand, the corrosion rate is reduced by adding tungsten. Moreover, it was found that adding the percentage10% of WO3 leads to affects the activation energy (Ea), enthalpy (∆H) and entropy (∆S), and this has been studied as well.

Extract of Silybum marianum (L.) Gaertn Leaves as a Novel Green Corrosion Inhibitor for Carbon Steel in Acidic Solution

In this work, leaves of Silybum marianum (L.) Gaertn were extracted by a one-step extraction method using ethanol as a solvent, and the Silybum marianum (L.) Gaertn extract (SMGE) was firstly employed as a green corrosion inhibitor for carbon steel in 0.5 mol/L H2SO4. The corrosion inhibition performance was studied using weight loss and electrochemical methods, and the anti-corrosion mechanism of SMGE is further analyzed through some surface characterizations and theoretical calculations. The results indicate that SMGE can act as a mixed-type corrosion inhibitor and possess superior corrosion inhibition performance for carbon steel in H2SO4 solution, and the optimum corrosion inhibition efficiency reached 93.06% at 800 ppm SMGE combined with 60 ppm KI. The corrosion inhibition efficiency increased with the rising inhibitor concentration. Surface characterizations illustrated that the inhibitor could physico-chemically adsorb on a metal surface, forming a hydrophobic, protective film.

Assessment of ethanolic extract of Dittrichia viscosa from Kardoussa Douar region of Taza in Morocco as antioxidant and green inhibitor for carbon steel corrosion in acidic medium

This study targeted evaluating the anticorrosive and antioxidative characteristics of Dittrichia viscosa (ZS-OH) extract. ZS-OH was first extracted by deploying a soxhlet and characterized by chromatographic analysis (GC/MS). In addition, a quantitative assessment of the total phenolic (TPC) and flavonoids (FC) content of the ZS-OH extract, as well as phytochemical analyses, were carried out. Antioxidant testing was conducted using the bioassay: 2,2-diphenyl-1-picrylhydrazyl (DPPH). The ability of ZS-OH extract to stymie the corrosion of carbon steel in 1.0 M HCl was considered through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). ZS-OH extract yield was 4.73 %, and GC-MS revealed 32 distinct chemicals. Neryl isovalerate (29.8 %), 1,10-di-epi-Cubenol (25.4 %), and 2,5-dimethoxy-p-cymene (11.6 %) made up the majority of the ZS-OH extract. The electrochemical results reveal that the ZS-OH extract acts as a mixed-type with an inhibition efficiency of up to 96.8 % at 500 ppm under 303 K. Surface analyses using SEM/EDS confirmed the formation of the protective layer of ZS-OH extract molecules on the C-S surface. The three major components are fully optimized in the DFT through the B3LYP functional and 6–311++G(d,p) basis sets. Molecular dynamics simulation data show the molecules of ZS-OH extract oriented beneficially on metal surfaces, providing a high surface coverage, and thus, a high inhibition performance.

Insight into the corrosion inhibition performance of dimethyldiallylammonium chloride acrylamide copolymer for mild steel in acidic solution

Dimethyldiallylammonium chloride acrylamide (DADMAC-AAM) copolymer was firstly applied as a novel corrosion inhibitor for carbon steel in acidic solution. Electrochemical, theoretical and computational methods were performed to illustrate the corrosion inhibition mechanism of DADMAC-AAM. Results of electrochemical tests indicated that DADMAC-AAM effectively slowed down corrosion rate of mild steel in HCl solution as a mixed-type corrosion inhibitor. Its corrosion inhibition efficiency increased with dosage, and the maximum value reached about 92.44 % with adding 100 mg/L. In-situ scanning vibration electrode technique illustrated that the corrosion inhibition performance of DADMAC-AAM increased with immersion time. Metal surface was covered with a dense hydrophobic film due to the physical-chemical adsorption of DADMAC-AAM molecules, and the adsorption behavior obeyed to the Langmuir adsorption isothermal model. Theoretical calculations were carried out to explain the corrosion inhibition mechanism, and the increase of active energy indicated that the strong inhibitive action of DADMAC-AAM molecule could be due to the increase of activation energy barrier of corrosion reaction. Results obtained from computational simulations proved that DMDMAC-AAM molecules adsorbed on metal surface through interactions between N or O and Fe atoms. This adsorption film could retard the invasion of corrosive species, thus protecting metal from corrosion.

Exploration of modified β-cyclodextrin compounds as enhanced eco-friendly and easily accessible corrosion inhibitors for carbon steel in hydrochloric acid

β-CD was esterified independently with two distinct ionic liquids to evaluate their potential as corrosion inhibitors for carbon steel in a 1.0 M HCl solution. Experimental and computational methods were used to assess the inhibitors’ efficiency regarding temperature and concentration effects and to elucidate the adsorption mechanism. Both inhibitors acted as barriers, with a maximum inhibition efficiency of about 94 % at 200 ppm. There was a direct relationship between the inhibitor's concentration and their efficiency, while increasing the temperature reduced the inhibitors’ effectiveness. The thermodynamic and kinetic parameters were evaluated and studied. DFT calculation revealed the electronic structure and reactivity of the inhibitors. Molecular dynamic simulation provided insight into the optimal configuration and binding energies of inhibitors on the Fe (110) surface.

Synthesis of new binary trimethoxyphenylfuran pyrimidinones as proficient and sustainable corrosion inhibitors for carbon steel in acidic medium: experimental, surface morphology analysis, and theoretical studies

In this study, synthesis and assessment of the corrosion inhibition of four new binary heterocyclic pyrimidinones on CS in 1.0 M hydrochloric acid solutions at various temperatures (30–50 °C) were investigated. The synthesized molecules were designed and synthesized through Suzuki coupling reaction, the products were identified as 5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1221), 2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1222), 1,3-diethyl-2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1223) and 1,3-dimethyl-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1224). The experiments include weight loss measurements (WL), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP). From the measurements, it can be shown that the inhibition efficiency (η) of these organic derivatives increases with increasing the doses of inhibitors. The highest η recorded from EIS technique were 89.3%, 90.0%, 92.9% and 89.7% at a concentration of 11 × 10−6 M and 298 K for HM-1221, HM-1222, HM-1223, and HM-1224, respectively. The adsorption of the considered derivatives fit to the Langmuir adsorption isotherm. Since the ΔGoads values were found to be between − 20.1 and − 26.1 kJ mol−1, the analyzed isotherm plots demonstrated that the adsorption process for these derivatives on CS surface is a mixed-type inhibitors. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscope (AFM) and Fourier- transform infrared spectroscopy (FTIR) were utilized to study the surface morphology, whereby, quantum chemical analysis can support the mechanism of inhibition. DFT data and experimental findings were found in consistent agreement.Graphical

Corrosion Inhibition of Carbon Steel in Neutral Chloride Solutions Using Salts of Primary Bile Acids.

Due to growing environmental concerns and regulatory pressures, the demand for environmentally friendly corrosion inhibitors has increased. Biosurfactants are biodegradable and have a low toxicity. However, very few studies have reported on their potential use as corrosion inhibitors. The present study reports the novel application of two bile salts (sodium cholate NaC and sodium chenodeoxycholate NaCDC) as environmentally friendly corrosion inhibitors for carbon steel in a neutral 20 mM NaCl solution. The results of potentiodynamic polarization and electrochemical impedance measurements showed that when added at a concentration of 5 mM, the corrosion inhibition efficiencies of NaC and NaCDC were about 60% and 85%, respectively. The poor inhibitory character of NaC was confirmed by XPS analysis, revealing the formation of oxidative corrosion products on the steel surface. For the steel sample immersed in the solution containing NaCDC, the XPS measurements showed clear evidence of the presence of an organic layer and a passive oxide film on the steel surface. While the steroidal skeleton of NaC is characterized by marked biplanarity (considering its hydrophobic and hydrophilic faces), NaCDC features a steroidal ring with a hydrophilic edge (it does not exhibit biplanarity). Thus, the self-assembly and adsorption behavior of these bile salts on the steel surface are different, leading in the case of NaCDC to form a densely packed protective organic layer.

Trifolium repens extracts as a green corrosion inhibitor for carbon steel in a 3.5% NaCl solution

BackgroundMaterial degradation is a major issue that has been the subject of intense research and investigation by the scientific community. It has harmful consequences that require serious and careful intervention. However, restrictions on the use of inhibitors containing toxic compounds pose a significant challenge to the implementation of effective corrosion treatments. This has necessitated a continuous search for new and innovative ways to protect against material damage. Plant-derived natural inhibitors offer several advantages, including potent inhibitory effects, lack of toxicity, biodegradability, and environmentally sustainable origins. The purpose of this research was to evaluate the corrosion resistance of API5LX60 carbon steel in a 3.5 % NaCl environment using Trifolium repens as an environmentally friendly inhibitor. MethodsThe inhibitor extract was analysed using Fourier Transform Infrared (FTIR) spectroscopy. However, gravimetry and electrochemical methods (potentiodynamic polarization and electrochemical impedance spectroscopy (EIS)) were used to investigate the corrosion behaviour. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were used to examine the surface morphology. Significant findingsAfter testing a range of concentrations in a 3.5 % NaCl medium, the highest level of inhibition (98 %) was obtained at 20 ppm, confirming the mixed action of the inhibitor with predominantly cathodic action. The inhibition mechanism involved physical adsorption on metal surfaces according to the Langmuir model, which enhances the corrosion-inhibiting ability; the extract forms a protective layer that successfully inhibits corrosion, as confirmed through electrochemical and surface analysis. These results demonstrate that the extract acts as a potent anticorrosive agent.

A comprehensive electrochemical evaluation of the corrosion inhibition by sodium silicate on carbon steel

Sodium silicate (SS) is investigated as a sustainable green corrosion inhibitor for carbon steel in saline environment under both static and dynamic flow conditions. Potentiodynamic scans and Electrochemical Impedance Spectroscopy revealed that silica is both highly efficient in static and flowing water conditions (up to 98 and 99% resp.). An increased inhibition efficiency (IE) is seen as a function of silica concentration as a result of decreased defects in the resulting silica film (Mott–Schottky). The film forming behaviour changes at increasing flow speed, producing a more defect-rich structure at both low and high silica concentration, although showing improved IE at intermediate flow speed for low SS concentrations.

Eco-friendly modified chitosan as corrosion inhibitor for carbon steel in acidic medium: Experimental and in-depth theoretical approaches

The industrial and medical sectors have a great interest in chitosan due to its unique properties, such as abundance, renewability, non-toxicity, antibacterial activity, biodegradability, and polyfunctionality. In this work, two modified chitosan Schiff bases (ChSB-1 and ChSB-2) were made using condensation methods, and their potential as corrosion inhibitor for carbon steel in 1 M HCl was investigated using chemical and electrochemical techniques. The ChSB-1 and ChSB-2 inhibitors exhibited remarkable inhibitory performance, as evidenced by the mass loss data, which showed 89.3 % and 91.5 % efficacy at 1 mM concentration, respectively. Because of the electron-donor substituent of methoxy (–OCH3), ChSB-2's active sites have more delocalized electrons than ChSB-1's. The PDP results showed that both ChSB-1 and ChSB-2 inhibitors have anti-corrosion characteristics because heteroatoms caused a protective layer to develop that functioned as mixed-typed inhibitors. The calculated adsorption-free energy ∆Gadso for ChSB-1 and ChSB-2, respectively, was found −36.1 and − 37.1 kJ mol−1. The ChSB-1 and ChSB-2 inhibitors adsorb on carbon steel in acidic conditions through physisorption and chemisorption interactions, and their adsorption is in line with the Langmuir adsorption model. Inhibited and uninhibited metallic surfaces were subjected to surface morphological assessments using contact angle (CA), the scanning electron microscopy and the energy dispersive X-ray (SEM/EDX) analysis. The DMol3 part of Materials Studio 7.0 software was used to perform the quantum chemical calculations based on DFT to visualize the structural features. Studies from quantum chemistry suggest the possibility of surface interaction between the unoccupied orbitals of the metal surface and the inhibitors ChSB-1, ChSB-2, ChSB-1H+, and ChSB-2H+. The results clearly show that the two inhibitors work well as environmentally friendly carbon steel corrosion inhibitors in acidic medium. This could be advantageous for industrial procedures such as pickling, cleaning, acidizing oil drilling in oil wells, and using citrus to de-sediment boilers.