Abstract The slot-die coating process plays an important role in the industry, as it is employed in many different fields. The characteristics of the final application are determined by the flow between the die and the roller. This research paper aims to develop a mathematical model of such flow that takes into account the roller deformations caused by high pressure values reached by the coating fluid. This Elastohydrodynamic model is made up of a coupling between the mathematical model of the flow and the mathematical model of the roller deformations. Model resolution is undertaken numerically by deforming the flow domain according to the roller deformations using computational fluid dynamics (CFD) and computational solid mechanics (CSM) techniques. For its part, the finite volume method (FVM) is used to perform the flow model analysis while the finite element method (FEM) is employed to deal with roller deformations. The results obtained from this model give information on the flow pressure distribution, coating gaps, meniscus position, extent of roller deformations in the coating flow and the influence of different operating conditions. The information obtained from this study is valuable for industrial applications, as it gives insights into the coating process that can help manufacturers to define a suitable combination of operating parameters in order to obtain coating applications that meet quality and performance requirements.
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