Inert Gas Research Articles

3D printing carbon from aqueous all aromatic polyimides

All-aromatic polyimides serve as versatile precursors for carbon formation due to their high aromatic content and repeating unit planarity, which synergistically enables pyrolysis to ordered carbon. Recent publications disclosed facile synthetic methods for additive manufacturing (3D printing) of all-aromatic polyimides using a pendant salt approach for ultraviolet-assisted direct ink write (DIW) additive manufacturing. This manuscript describes the introduction of pendant sodium sulfonate functionality to the poly(amic acids), and water-soluble all-aromatic polyimide precursors displayed suitable rheological properties for DIW at room temperature and vat photopolymerization (VP) at 50 °C. These aqueous solutions enabled the formation of microporous polyimide structures with a direct freeze-casting method and dense structures with gradual heating under inert atmosphere to 200 °C and subsequent thermal post-processing to 400 °C. Furthermore, polyimide 3D structures function as efficient carbon precursors when pyrolyzed at 2000 °C under inert atmosphere. Raman spectroscopy revealed carbonized 3D structures with characteristic graphitic and disordered carbon bands, which was indicative of polycrystalline, disordered glassy carbon. Furthermore, electrical conductivity measurements suggest opportunities for the formation of 3D conductive structures.

In-series all-solid-state anode-less cells

Sustainable all-solid-state anode-less batteries may become critical for eliminating the challenges in traditional batteries. However, conditioning these batteries is a herculean challenge. In this study, anode-less cells were fabricated with single architectures, Cu/ZnO/Li2.99Ba0.005ClO/LiFePO4 or Cu/Li2O/Li2.99Ba0.005ClO/LiFePO4, and batteries of their off with two and three cells in series. Single- and multiple-cell batteries can undergo electrochemical cycles without requiring applied pressure while operating safely and inexpensively with viable materials at room temperature. All the batteries in this study did not require an inert atmosphere to be fabricated since no lithium metal was used a priori, which is a significant step toward sustainability, cost reduction, and scalability. The single cells featured a Li-anode nucleation layer of ZnO or Li2O doctor bladed on the negative current collector's surface. The maximum voltage accomplished in single cells was 3.2 V (with Li2O). Based on the most favorable capacity performance determined through electrochemical analysis, batteries incorporating two and three cells were assembled and connected in series, each integrating a ZnO layer, which enables the cell to achieve higher energy density. The two-cell battery achieves a maximum capacity of 6 mAh.g−1cathode, corresponding to a lithium discharged thickness of 0.369 μm, a maximum Coulombic efficiency CE of 34 %, almost half the CE of the single cell (76 %). Still, it is able to cycle for 18 cycles which is nearly the same number as a single cell. It is noteworthy that the internal resistance increases Ri,total = Ri,1 + Ri,2, while the capacitance decreases Ceq = C1C2/(C1 + C2), in two, or more, cells in series, in detriment to the capacity of the cell. The batteries, composed of three cells, cycled for 16 cycles to successfully power LEDs of different colors, finally showing a terminal potential of 5.3 V (1.8 V per cell). The groundbreaking finding in this study stems from assembling performing anode-less cells in series, representing a significant step forward in validating the viability of these cells for industrial applications. However, at the present power and energy densities, a long path is left to overcome until these cells are ready to serve in everyday use.

EFFECT OF BUILD POSITION ON SURFACE ROUGHNESS OF SLM PRINTED INCONEL 718

The present work investigates the variation of the surface roughness due to the build position of specimens with respect to the inert gas flow direction and re-coater movement direction. Selective laser melting (SLM) method was used to study this effect using Inconel 718 as workpiece material. A total of 21 samples were placed equidistant from each other on the built plate to observe the effect of gas flow and re-coater movement. The effect of these parameters on the printed samples was analyzed in terms of the profile surface roughness parameter such as Ra and Rz in the build direction. The result showed that samples placed near the gas inlet and the re-coater starting position had larger roughness as compared to the samples placed further from the gas inlet and re-coater end position. The result showed that the profile average roughness parameter values varied from Ra = 5.02 µm to 14.7 µm and profile maximum height surface parameter varied from Rz = 47.61 µm to 118.3 µm for all the printed samples. Surface topography of the samples was also studied which showed common printing defects such as cracks, micropores, local solidified melt pools, and dimples. The study opens an avenue to explore and optimize the placement of the printing sample on the build plate with respect to the inlet gas flow and re-coater movement directions for better surface roughness.

Air-stable, well-defined palladium–BIAN–NHC chloro dimer: Highly efficient N-Heterocyclic carbene (NHC) catalyst platform for Buchwald–Hartwig C–N cross-coupling reactions

Buchwald-Hartwig amination has become the fundamental method for constructing molecular architectures throughout chemical research, including the synthesis of pharmaceutical agents, natural products, fine chemicals, and advanced materials. Herein, we report air-stable, well-defined palladium–BIAN–NHC chloro dimer, [Pd(BIAN–NHC)(μ-Cl)Cl]2, for Buchwald-Hartwig C–N cross-coupling reactions of aryl halides. This rapidly activating catalyst framework merges the reactive properties of palladium chloro dimers, [Pd(NHC)(μ-Cl)Cl]2, with the structural features of acenaphthoimidazol-2-ylidenes. [Pd(BIAN–NHC)(μ-Cl)Cl]2 is the most reactive Pd(II)–NHC precatalyst to date, undergoing fast activation under both inert atmosphere and aerobic conditions. The catalyst shows an excellent reactivity in Buchwald-Hartwig amination of aryl halides (59 examples), including challenging substrates, diamination and direct functionalization of pharmaceuticals. The steric protection enables high reactivity under both inert atmosphere and aerobic conditions. [Pd(BIAN–IPr)(μ-Cl)Cl]2 should be routinely utilized for the synthesis of C–N bonds to make valuable amines, where it replaces the most commonly deployed at present IPr (IPr = 1,3-bis(2,6-isopropyl)imidazol-2-ylidene).

Machine learning based prediction and iso-conversional assessment of oxidatively torrefied spent coffee grounds pyrolysis

This research focused on developing a predictive model for mass loss during the pyrolysis of oxidatively torrefied spent coffee grounds (SCG) using machine learning techniques. Four algorithms were employed: artificial neural networks (ANN), k-nearest neighbors (k-NN), random forest (RF), and decision tree (DT), with the RF model demonstrating superior performance (R2 > 0.9981, RMSE <1.346) for both training and testing sets. The pyrolysis behavior, kinetics, and thermodynamics of SCG were also investigated using thermogravimetric analysis (TGA) under an inert atmosphere at different heating rates. Higher heating rates in TGA cause Tpeak values to shift to higher temperatures with increased DTGpeak values, while also resulting in lower Tonset and higher Toffset. Kinetic analysis, using the Flynn-Wall-Ozawa (FWO) method, was identified as the most suitable approach for determining activation energy (Ea), with values ranging from 192.66 to 288.13 kJ mol−1, indicating differences in energy requirements for pyrolysis across samples. Thermodynamic analysis further revealed that both raw SCG and oxidatively torrefied SCG pyrolysis were endothermic reactions. These findings contribute valuable insights into the optimization of biomass conversion technologies, highlighting the potential of machine learning in improving predictive accuracy and efficiency in thermal behavior modeling. This research advances sustainable bioenergy production by promoting the use of SCG, an abundant waste material, as a renewable feedstock in pyrolysis-based processes.

Nickel Boride as Hydride Source in Nickel Catalyzed Chemoselective Reduction of α,β‐Unsaturated Amides

AbstractA facile and highly efficient chemoselective reduction of α,β‐unsaturated amides leading to saturated amide has been described. In situ generated nickel boride was found to act as an efficient reagent for the conjugate reduction. The reaction proceeds smoothly under an inert atmosphere at ambient temperature with a moderate to good yield. Both aliphatic and aromatic α,β‐unsaturated amides were found to be compatible with the reaction protocol.

Xanthenes: Novelty and Green Photocatalysis for the Formation of Carbon-carbon or Carbon-heteroatom Bond

: This review covers photoreduction reactions using xanthenes reported from 2011 to date and compares them with the conventional photocatalytic method. Xanthenes have strong absorption in the visible light spectrum (520-550 nm), and their redox potential resembles organometallic complexes, such as those containing Ir or Ru, and they are also easy to handle and accessible. In addition to being metal-free, photocatalysis with xanthenes is performed under mild reaction conditions. For instance, no radical initiators are needed because the energy sources are led devices or household lamps, most reactions are performed at room temperature in common solvents (MeOH, MeCN, acetone, DMSO), and an anhydrous or inert atmosphere is usually not required. As a result, xanthene dyes hold the promise of a more environmentally friendly synthesis of organic compounds.

Interaction of liquid titanium with zirconates and titanates of some alkaline earth metals

Abstract The article presents the results of a study of the interaction of titanium melt with of zirconates BaZrO3 and SrZrO3, as well as titanate SrTiO3 under vacuum conditions and in an inert atmosphere at normal pressure. An original titanium heating method was used during the experiments. It eliminated the melt circulation at the interface between the solid and liquid phases. The method was based on resistive electrical heating of a Grade 2 titanium alloy rod or strip pressed into BaZrO3, SrZrO3 and SrTiO3 powders. Studied the structure, elemental, and phase composition of the products formed during various (up to 300 s) contact of titanium melt with surface zirconates and titaniums. The phase composition was compared with the products obtained by heating compacts from a mixture of titanium powders with BaZrO3, SrZrO3 and SrTiO3 powders. It was shown based on the results obtained that titanium, upon contact with these ceramic materials dissolves zirconium and oxygen and reduces barium and strontium to a metallic state. Barium and strontium evaporated due to the high vapor pressure at the experimental temperature, and caused the melt to splash or form a vapor layer that reduced the interaction rate of the melt with the ceramic. When a titanium melt interacted with BaZrO3 and SrZrO3 intermediate phases were not formed in quantities sufficient for their identification. The Sr3Zr2O7 phase was formed in small quantities during heating a mixture of Ti+SrZrO3 powders. When a titanium melt interacted with SrTiO3, a layer of an intermediate phase was formed, similar in composition to TiO2. Equations for the chemical reaction of the interaction of titanium with the indicated zirconates and titanate were compiled based on the experimental data obtained. It has been shown that titanium melt weted the surface of BaZrO3, SrZrO3 powders well and poorly weted the surface of SrTiO3 powder.

Unveiling high-temperature stability and growth dynamics of CVD-SiOC coatings across different deposition conditions and environments

Abstract In this study, we systematically investigated the high-temperature protection performance and evolution behavior of three different SiOC coatings (1050SiOC, 1100SiOC, 1150SiOC) under different atmospheres. The coatings were prepared by the organometallic chemical vapor deposition (CVD) method and characterized using scanning electron microscopy (SEM), grazing incidence x-ray diffraction (GIXRD), x-ray photoelectron spectroscopy (XPS) techniques. It was found that the composition and microstructure of SiOC coatings, environmental atmosphere, and heat treatment temperature can affect the thermal stability and high-temperature reaction mechanism of SiOC coatings. Further, it was revealed that the three SiOC coatings only exhibit the same high-temperature evolution behavior and reaction mechanism in an air environment while exhibiting different high-temperature evolution behavior and reaction mechanisms in both an inert atmosphere and a reduced air atmosphere. Among the coatings prepared, the 1050SiOC coating demonstrated the highest on-set oxidation temperature under identical oxygen content conditions. This characteristic may contribute to the coating’s excellent resistance to high-temperature oxidation.

Synthesis, general physicochemical behaviour and magnetic studies of the macrocyclic bis-pyridine derivatives [TTDPzM(py)2]·2H2O (M = MnII, CoII, NiII)

In our extensive work on phthalocyanine-like macrocycles carrying peripherally attached strongly electron-withdrawing 1,2,5-thia/selenodiazol rings we recently reported on the FeII species of formula [TTDPzFe(py)2].2H2O (TTDPz = tetrakis(thiadiazole)porphyrazinato dianion). The present work deals with the synthesis and extended physicochemical studies of the series of related macrocycles [TTDPzM(py)2].2H2O (M = MnII, CoII, NiII). The diffractograms of three solid samples of the NiII complex [TTDPzNi(py)2]·2H2O, obtained from different synthetic procedures, indicate that the species is reproducibly obtained. All three samples are isomorphous with each other as shown by their X-ray powder diffractograms. Based on the comparison of the IR spectra of [TTDPzNi(py)2].2H2O and the related desolvated [TTDPzNi], the IR absorption peaks belonging to the pyridine molecules could be identified. The systematic presence of the two water molecules in all three species suggests that forms of contact do exist in the form of hydrogen bonds between them and the S and N atoms present peripherally in the thiadiazole groups of the macrocyclic units. As regard to the elimination of water, the thermograms (in inert atmosphere in the range 25–600 °C) indicate in all cases that loss of water occurs below 100 °C but loss of pyridine occurs over a broad range 100–300 °C for the MnII and CoII species whereas for the NiII complex it takes place in the narrow range 200–220 °C. In relation to the parallel series of metallophthalocyanines, i.e. [PcM] (M = MnII, FeII, CoII), it is noted that the NiII analog has not been reported in the literature and in a direct experiment it has been proved that [PcNi] heated in pyridine is obtained unchanged, the different behavior for the NiII TTDPz derivative due to the electron withdrawing effect of the external thiadiazole substituents, which makes favorable axial pyridine coordination in the complex. Completely insoluble in water, the triad of TTDPz derivatives are extremely low-soluble in non-donor or low donor solvents. This precluded any attempt to isolate single crystals for single-crystal X-ray work. Their UV–visible spectra show essential similarities in whatever organic solvent is used with clearly positioned Soret (300–400 nm) and Q-band absorptions (630–650 nm). Variable temperature magnetic susceptibility and magnetization studies reveal that the [TTDPzM(py)2].2H2O complexes all show paramagnetism with ground state spins of 3/2 (MnII), ½ (CoII) and 1 (NiII), supported by fitting the data to spin Hamiltonian formalism, vide infra. Comparisons are made with the magnetism of [PcM] analogues with key differences noted for M = NiII.

The Study of Flame Length for the Horizontal Jet Flame of Carbon Dioxide and Propane Mixed Gas

Inert gases, such as carbon dioxide (CO₂), are often presented in fuel gases and influence their combustion characteristics significantly. This paper investigates the horizontal length of buoyant turbulent jet flame under different boundary conditions, including different nozzle diameters, heat release rates, and CO₂ volume fractions. According to the experiments, it is found that the horizontal length of jet flame increases with the heat release rate under the same nozzle diameter. Additionally, the flame length initially increases with CO₂ concentration but then decreases. Based on an analysis of the buoyancy and momentum flux of the turbulent jet flame, a new correlation has been developed, which relates the horizontal flame length to the heat release rate and CO₂ volume fraction. This correlation can be served as a valuable reference for fire prevention and control in gas leakage fire scenarios.

Sustenance of hydrogen–oxygen cellular detonation with ozone additions in confined space

The sustenance of cellular detonation under weak confinement is studied through two-dimensional (2D) numerical simulations of hydrogen–oxygen mixtures surrounded by inert gas. The results show that in the weakly confined space, the cellular detonation with Chapman-Jouguet velocity can survive by increasing the width of the reactant layer and enhancing the reactivity of reactants, which ensures enough triple points and high reactivity in the reactant layer for detonation sustenance since transverse shocks cannot be regenerated and reinforced by boundary reflection. By adding ozone into the system and changing the width of the reactant layer, the relationship between induction length and detonation sustenance is established. It is found that the sustenance of cellular detonation in the weakly confined space is related to the ratio of the reactant layer width to the induction length. Ozone reactions can reduce the induction length and enhance reactivity, thereby promoting the generation of new transverse shocks and significantly improving the sustenance of cellular detonation in weakly confined space.

Size-dependent Copper Nanoparticles Supported on Carbon Nanotubes with Balanced Cu+ and Cu0 Dual Sites for the Selective Hydrogenation of Ethylene Carbonate.

Cyclic carbonate hydrogenation offers an alternative for the efficient indirect CO2 utilization. In this study, a series of carbon nanotubes (CNTs) supported xCu/CNTs catalysts with different Cu loadings were fabricated using a convenient impregnation method, and exhibited excellent catalytic activity for the hydrogenation of ethylene carbonate to methanol and ethylene glycol. The structural and physicochemical properties revealed that acid treatment of CNTs resulted in plentiful oxygen-containing functional groups, providing sufficient anchoring sites for copper species. The calcination process conducted under an inert atmosphere resulted in the formation of ternary CuO, Cu2O, and Cu composites, enhancing the metal-support interaction and facilitating the formation of balanced Cu0 and Cu+ dual sites as well as high active surface area after reduction. Contributed to the synergetic effect of balanced Cu+ and Cu0 species proved by density functional theory calculation and the electron-rich CNTs surface, the 40Cu/CNTs catalyst achieved strengthened catalytic performance with methanol yield of 83%, ethylene glycol yield of 99% at ethylene carbonate conversion of >99%, and 150 h of long-term running stability. Consequently, CNTs supported Cu serve as efficient non-silica based catalyst for ester hydrogenation.

Dissimilar MIG Welding Optimization of C20 and SUS201 by Taguchi Method

This study looks at how welding intensity, speed, voltage, and stick-out affect the structural and mechanical characteristics of metal inert gas (MIG) welding on SUS 201 stainless steel and C20 steel. The Taguchi method is used to optimize the study’s experiment findings. The results show that the welding current has a more significant effect on the tensile test than the welding voltage, stick-out, and welding speed. Welding voltage has the lowest influence. In addition to the base metals’ ferrite, pearlite, and austenite phases, the weld bead area contains martensite and bainite microstructures. The optimal parameters for the ultimate tensile strength (UTS), yield strength, and elongation values are a 110 amp welding current, 15 V of voltage, a 500 mm.min−1 welding speed, and a 10 mm stick-out. The confirmed UTS, yield strength, and elongation values are 452.78 MPa, 374.65 MPa, and 38.55%, respectively, comparable with the expected value derived using the Taguchi method. In the flexural test, the welding current is the most critical element affecting flexural strength. A welding current of 110 amp, an arc voltage of 15 V, a welding speed of 500 mm.min−1, and a stick-out of 12 mm are the ideal values for flexural strength. The flexural strength, confirmed at 1756.78 MPa, is more than that of the other samples. The study’s conclusions can offer more details regarding the dissimilar welding industry.

Effects of heat input on microstructures and mechanical properties of LAZ931 magnesium-lithium alloy in High-Speed TIG welding

LAZ931 magnesium-lithium (Mg-Li) alloy is a novel ultra-light alloy material. This research investigates the Tungsten Inert Gas (TIG) welding process of a 2.15 mm thick LAZ931 magnesium-lithium alloy thin plate without wire filling. The objectives are to determine the appropriate heat input range, achieve welded joints with good forming quality, and examine the effect of heat input on the microstructure and mechanical properties of the welded joints. The results show that post-TIG welding at high welding speed, the melt width of the entire welded joints is very narrow only about 9 mm, and a small amount of MgLiAl2 (θ) phase and AlLi (γ) phase precipitate in the weld seam zone(WSZ), while a significant amount of θ phase precipitates in the heat-affected zone (HAZ), making the HAZ the highest in strength due to precipitation strengthening. With increasing heat input, the quantity of θ phase decreases, resulting in reduced strength and hardness but increased plasticity in the HAZ. The highest hardness in the HAZ was measured at 87.6 HV, with the base material (BM) exhibiting the lowest hardness. The tensile strength of the joint reaches 163.2 MPa, with an elongation of 23.9 %, and the fracture mode is a mixed ductile–brittle fracture.

Impact of CO2 as an oxidant on the decarburization and chromium retention and an approach for CO2 recycling

This study explores the unique role of CO2 as an oxidant in stainless steel smelting, focusing on its effectiveness in decarbonization and chromium retention. The research begins by theoretically demonstrating that although the introduction of CO2 increases the CO partial pressure in the reaction system, the decarburization and chromium (Cr) retention capabilities of CO2 can still be stably maintained through the rational adjustment of the molten steel composition, temperature, and inert gas proportions. Further experimental findings indicate that chromium does not exhibit significant oxidation losses when the carbon (C) content exceeds 1.0% (mass). Finally, a novel CO2 recovery and utilization approach is proposed, integrating CO2 capture from smelting flue gas and recycling it for smelting, reducing O2 consumption and energy costs. This innovative process, compatible with existing smelting plants, presents a promising pathway towards carbon neutrality in the iron and steel industry, bridging theoretical insights with practical applications.

Enhancement of material properties of SS 316 L base metal by TIG cladding process

The Tungsten Inert Gas (TIG) welding process was utilized to apply stainless steel (SS) 304 filler cladding onto the stainless steel (SS) 316 L base metal. This cladding resulted in an enhancement of the base metal's properties. An optical study and scanning electron microscope (SEM) analysis conducted to investigate the metallurgical properties revealed refined grain structures, indicating improved deposition of the SS 304 filler. The optical survey classified the different zones as base metal, weld metal, and transition line, with the transition line distinguishing the deposition of the filler metal through the cladding process. The refined grain structures, optimal process parameter selection (current, gas flow rate, and travel speed at a minimal level), and double-pass cladding have significantly influenced microhardness and tensile test values. The cladding of SS 304 fillers on SS 316 L alloys demonstrated improvement in the microhardness and tensile properties by 42.5 % and 13.2 %, respectively. Further investigation into the nozzle gun's heat input, current, and travel speed showed that maintaining a consistent travel speed with a steady heat source had a substantial impact on the material properties of the base metal.

Enhancement of copper nanoparticle yield in magnetron sputter inert gas condensation by applying substrate bias voltage and its influence on thin film morphology

Large-scale synthesis of high-purity nanoparticles is an intense topic of scientific research, with magnetron sputter inert gas condensation recognized as a promising, environmentally friendly technique avoiding wet chemical processes. This study explores the deposition of size-selected nanoparticles under varied substrate bias voltages and reports on a consequent increase in deposition rates up to 32 %. These alterations in substrate bias voltage induce a progressive change in the morphology of the resulting nanoparticle thin films, attributable to the increased kinetic energy of the nanoparticles. Comprehensive characterization via quadrupole mass spectroscopy of the nanoparticle flux, scanning electron microscopy, X-ray photoelectron spectroscopy, and low-energy ion scattering spectroscopy of the deposited nanoparticles corroborates the enhanced nanoparticle yield associated with increased substrate bias voltage. These findings signify a methodological advancement, enhancing the efficiency of magnetron sputter inert gas condensation and moving the technology a step further towards feasible industrial production.

Corrosion fatigue crack propagation behaviour in different micro-regions of steel/aluminum laser-MIG hybrid fusion-brazed joints

Evaluating corrosion fatigue crack propagation (CFCP) behaviour in different micro-regions of steel/aluminium welded joints is crucial for ensuring the safety and reliability of these joints in service environments. However, the CFCP behaviour of steel/aluminum welded joints has rarely been studied. This study explores the CFCP behaviour of steel/aluminium laser-metal inert gas hybrid fusion-brazed joints in different micro-regions under a simulated corrosive environment (3.5wt.% NaCl solution) at room temperature. A self-made 5 KN electronic servo testing machine was used to apply a sinusoidal wave load (stress ratio R = 0.1, frequency = 0.5Hz) to single-edge notched tensile specimens. The notches were located at the weld, heat-affected zone (HAZ) and steel/aluminium interface (abbreviated as interface). The fatigue crack propagation rate (da/dN) of different micro-regions in steel/aluminium welded joints followed the order of interface > weld > HAZ under corrosive environment and air conditions. Compared with air, the corrosive environment triggered a markedly higher da/dN, irrespective of notch location at the weld, HAZ or interface. This accelerated da/dN resulted from the combined effects of anodic dissolution, chloride ions and galvanic corrosion. The electron backscatter diffraction results indicated that compared with the weld and HAZ specimens, the HAZ specimen exhibited lower da/dN, attributed to its small grains, higher proportion of high-angle grain boundaries and increased geometrically necessary dislocation density. Fatigue striations were clearly observed on the weld and HAZ fracture surfaces, while a brittle fracture pattern was observed on the corrosion fatigue fracture surface for the interface.

High stability and reactivity of porous calcium tartrate supported nano zero-valent iron in aerobic environment and alkaline wastewater

Nano zero-valent iron (nZVI) has remarkable reactivity, but its practical application is severely hindered by its easy aggregation and rapid oxidation after exposure in air. In this study, spherical porous calcium tartrate (CaTr) was synthesized with ultrasound technology and used to support nZVI. It was found that the as-obtained nZVI@CaTr was highly stable and reactive in oxygen-rich water under neutral/alkaline conditions. In the pH range of 4–9, the degradation efficiency of p-nitrophenol (PNP, 50 mg/L) by nZVI@CaTr7 exceeded 98.1 %. Importantly, nZVI@CaTr could be stored in air for a long time without inert gas protection. After 60 days and 120 days of air exposure, the removal efficiency of PNP still reached 83.3 % and 63.3 %, which was 2.8 and 9.7 times that of bare nZVI, respectively. Such an excellent performance could be attributed to two reasons: (i) spherical CaTr effectively inhibited the oxidation and aggregation of nZVI by favorable interactions with nZVI, and (ii) the abundant functional groups on the surface of CaTr acted as electronic mediators to significantly promote charge transfer between nZVI (electron donor) and PNP (electron acceptor). Therefore, cheap, air stable and highly effective nZVI@CaTr7 provided a potential application prospect for the degradation of environmental pollutants in aerobic environment and alkaline wastewater.