Package Research Articles

Poly(lactide)-Based Materials Modified with Biomolecules: A Review.

Poly(lactic acid) (PLA) is characterized by unique features, e.g., it is environmentally friendly, biocompatible, has good thermomechanical properties, and is readily available and biodegradable. Due to the increasing pollution of the environment, PLA is a promising alternative that can potentially replace petroleum-derived polymers. Different biodegradable polymers have numerous biomedical applications and are used as packaging materials. Because the pure form of PLA is delicate, brittle, and is characterized by a slow degradation rate and a low thermal resistance and crystallization rate, these disadvantages limit the range of applications of this polymer. However, the properties of PLA can be improved by chemical or physical modification, e.g., with biomolecules. The subject of this review is the modification of PLA properties with three classes of biomolecules: polysaccharides, proteins, and nucleic acids. A quite extensive description of the most promising strategies leading to improvement of the bioactivity of PLA, through modification with these biomolecules, is presented in this review. Thus, this article deals mainly with a presentation of the major developments and research results concerning PLA-based materials modified with different biomolecules (described in the world literature during the last decades), with a focus on such methods as blending, copolymerization, or composites fabrication. The biomedical and unique biological applications of PLA-based materials, especially modified with polysaccharides and proteins, are reviewed, taking into account the growing interest and great practical potential of these new biodegradable biomaterials.

Ag-Pd nanoalloy film with ultra-high thermal and electrochemical stability for power electronic packaging

Nano-Ag paste is a popular material in power electronic packaging, while its microstructure is unstable at high temperatures and suffers from electrochemical migration. In this work, Ag-Pd nanoalloy film has been prepared by the pulsed laser deposition, and been sintered at low temperature for packaging. The thermal stability is significantly improved at 300 ℃ when Ag is alloyed with Pd. The Pd addition significantly increased the diffusion activation energy of Ag atoms and reduced the diffusion coefficient. The Ag-Pd sintered layer exhibited a stable microstructure at 300 °C or even 500 °C, which indicated that Ag-Pd nanoalloy had the potential to serve at high temperatures. Ag-Pd nanoalloy will preferentially generate a PdO passivation film and cover the anode surface, thereby slowing down the dissolution of the Ag and improving its resistance to electrochemical migration. This work provides theoretical studies and insights into the applications of Ag-Pd nanoalloys in high-reliability power electronics.

Core-Shell Engineered Fillers Overcome the Electrical-Thermal Conductance Trade-Off.

The rapid development of modern electronic devices increasingly requires thermal management materials with controllable electrical properties, ranging from conductive and dielectric to insulating, to meet the needs of diverse applications. However, highly thermally conductive materials usually have a high electrical conductivity. Intrinsically highly thermally conductive, but electrically insulating materials are still limited to a few kinds of materials. To overcome the electrical-thermal conductance trade-off, here, we report a facile Pechini-based method to prepare multiple core (metal)/shell (metal oxide) engineered fillers, such as aluminum-oxide-coated and beryllium-oxide-coated Ag microspheres. In contrast to the previous in situ growth method which mainly focused on small-sized spheres with specific coating materials, our method combined with ultrafast joule heating treatment is more versatile and robust for varied-sized, especially large-sized core-shell fillers. Through size compounding, the as-synthesized core-shell-filled epoxy composites exhibit high isotropic thermal conductivity (∼3.8 W m-1 K-1) while maintaining high electrical resistivity (∼1012 Ω cm) and good flowability, showing better heat dissipation properties than commercial thermally conductive packaging materials. The successful preparation of these core-shell fillers endows thermally conductive composites with controlled electrical properties for emerging electronic package applications, as demonstrated in circuit board and battery thermal management.

Visible light-activated dye-sensitized TiO2 antibacterial film: A novel strategy for enhancing food safety and quality

Antibacterial packaging holds promise in addressing food spoilage by inactivating bacteria, but current antimicrobial packaging solutions face challenges like depletion of antibacterials and concerns of antibiotic abuse. In response to these limitations of existing packaging materials, we developed a novel antibacterial packaging film by incorporating titanium dioxide (TiO2)- tetra(4-carboxyphenyl) porphyrin (TcPP) conjugates into cellulose nanofibrils (CNF) films. Unlike conventional antimicrobial packaging, this film harnesses visible light energy to excite electrons from TcPP to TiO2, generating reactive oxygen species (ROS) that inactivate bacteria without relying on antibiotics. Results demonstrated that the film reduced 4.5, 4.6, 4.1, and 4.7-log Escherichia coli, Pseudomonas fluorescens, Leuconostoc lactis, and Listeria innocua, respectively, in phosphate-buffered saline within 72h under 6000 lux light (3.13mW/cm2). The antimicrobial efficacy decreased as the light intensity decreased. Notably, it retains significant antimicrobial properties even under an extremely low light intensity of 600 lux (0.60mW/cm2). The analysis also revealed that singlet oxygen and hydrogen peroxide are the major generated ROS from the film under light exposure. When applied to cucumbers, the film reduced E. coli by 3.5 logs after 48-hour light exposure. The designed photocatalytic antibacterial film represents a major advancement in sustainable food preservation, reducing food waste by extending the shelf life of fresh produce.

Development of Technologies for Processing Polypropylene Foil Waste and Their Use in the Production of Finished Products.

This work aims to assess the possibility of using packaging industry waste to modify polypropylene products (PPs). The products were made in the form of extruded foil and injected samples. The products were produced using regranulate made of polypropylene cast foil. Maleic anhydride-modified polypropylene (MAPP) and polyolefin elastomer (POE) with a glycidyl ester functional group were used to modify the polypropylene. The samples were produced based on 50% foil waste reground and 50% pure PP. The rheological properties of the blends were assessed using the melt mass flow rate (MFR) technique; thermal properties using the differential scanning calorimetry method (DSC). The products manufactured using the injection molding method were subjected to an analysis of mechanical properties, such as tensile strength and impact strength. Also, in the case of film samples, tensile strength was assessed. Color-change assessments with CIE L*a*b* were carried out for all materials. Injection-molded products based on recycled metallized cast foil showed favorable mechanical properties such as tensile strength (1 MAPP = 26.7 MPa; 2 MAPP = 27.1 MPa), which was higher than the original material (cPP = 20.7 MPa). Also, for the films produced from regrind, the tensile strength was at a level similar (1 MAPP = 24.6 MPa; 2 MAPP/POE = 25.1 MPa) to the films extruded from virgin materials (cPP = 24.9 MPa). The introduction of a POE additive to the blends resulted in increased impact strength (1 MAPP/POE = 31 kJ/mol; 2MAPP/POE = 18 kJ/mol; 3 MAPP/POE = 11 kJ/mol) in relation to unmodified samples (cPP = 7 kJ/mol). The introduction of a POE additive to the tested mixtures improved the impact strength of the injected products by almost 4 times for sample 1 MAPP/POE and 2.5 times for sample 2 MAPP/POE in comparison to virgin cPP. These studies confirmed that foil waste can be successfully used to modify polypropylene products shaped both in the injection and extrusion processes.

Perancangan Desain Kemasan Produk Kacang Goreng Renyah Panineungan

The Panineungan Crispy Fried Beans brand is the flagship product of the Panineungan company, which is a Small, Micro and Medium Enterprise (MSME) in Sukaraja Regency. These fried peanuts have the advantage of being peanuts that have various additional flavors, but the product is not supported by a packaging design which is considered to lack identity product information, but is only packaged in transparent plastic with a printed sticker label, so it has no appeal to consumers. The aim of designing the packaging for the Panineungan Crispy Fried Beans product is an effort to provide product identity and be able to show the product's image compared to other competitors. The design is carried out by displaying product packaging designs with images for middle and upper middle levels. It is hoped that the production of Panineungan Crispy Fried Beans packaging will be able to strengthen the product's identity as a typical regional souvenir of Sukabumi Regency in order to achieve quality Small Micro and Medium Enterprises (MSME) products.

Analytical microscopy techniques using coaxial and oblique illuminations to detect thin glass particulates generated from glass vials for parenteral drug products

Glass vials are the most widely used primary containers for the packaging of parenteral products due to their optical clarity, general inertness, and hermetic properties, but under certain circumstances, they can pose safety concerns. Most of these issues are related to the potential formation of glass particulates through delamination or precipitation, resulting from the chemical interaction between the drug product and the inner surface of the glass vial. Hence, it is imperative for pharmaceutical companies to conduct product-vial compatibility studies to determine the appropriate packaging/container closure system. To support this development activity, scientists need to develop analytical methods to detect subvisible glass particulates in parenteral products, along with the appropriate positive controls, to facilitate detection and identification. This paper outlines the utilization of coaxial/episcopic and oblique illumination microscopy, combined with spectroscopic techniques, to detect thin glass particulates generated from a modified procedure. It also showcases the importance of angle-dependent lighting in visualizing positive control samples containing thin glass particulates. The analytical microscopy techniques discussed in this paper can assist scientists in selecting suitable container closure systems for developing parenteral products.

Microplastics: Features of appearance, identification methods (subject review)

Polymer packaging materials have become firmly embedded in our way of life. They are used in the manufacture of household items, as well as in the pharmaceutical, chemical, and automotive industries. Production and application of polymer packaging are expanding rapidly encompassing various spheres of the industry. According to Plastics Europe Market Research Group (PEMRG), global plastics production reached 348 million tons in 2017 and is likely to reach 33 billion tons by 2050. At the same time, about 26 million tons of plastic waste are generated annually on the territory of the European Union (EU), of which only 30% is collected for recycling. Despite this, in many countries of the world, including Russia, more than 50% of polymer materials are disposed of at landfills, where under the influence of external environmental factors (temperature, humidity), their destruction occurs with the formation of huge quantities of micro- and nanoplastics. Most people do not consider the environmental problems associated with microplastics to be serious. However, many studies aimed at in-depth study of this problem have proved that micro- and nanoplastics have significant negative effects on terrestrial and marine animals, as well as on human health, whether directly or indirectly. The identification of microplastics in various model environments and living systems is usually based on the use of infrared spectroscopy and Raman spectrophotometry. Each of the methods has its advantages and disadvantages, mainly related to sample preparation to improve the accuracy of identification. This review is devoted to the problem of formation and identification of microplastics in various natural objects.

Development of antioxidant arabinoxylan-tea polyphenol composite films for enhanced preservation of fresh grapes

In this study, arabinoxylan (AX) was used as a substrate, and tea polyphenol (TP) as a functional additive to create degradable, non-polluting, and antioxidant packaging materials. The effects of different TP concentrations on light transmittance and antioxidant activity of the AX-TP composite films were analyzed. The colors of the films gradually deepened with increasing TP content. The maximum scavenging rate of 1,1-diphenyl-2-picrylhydrazyl (DPPH) free radicals using the AX-TP composite film solution of 59.13 ± 2.19 % was achieved at the TP concentration of 2.0 %. AX-TP composite films with different TP concentrations were applied to the surfaces of grapes, and the sensory quality, shriveling and decay rates, titratable acid, and weight loss rate of grapes during storage were evaluated using data from different experimental groups. The AX-TP composite films coated on grapes reduced the transpiration of water in the fruit and delayed grape spoilage, demonstrating an excellent preservation effect. These results show that AX-TP composite films increase the shelf life of fresh grapes.

Engineering designed functional covalent organic frameworks via pore surface modifications for effectively reducing the dielectric constant of polyimide-based electronic packaging materials

Polyimide (PI) is considered one of the most promising candidate materials for the microelectronics and wireless communication industries. Nevertheless, the relatively high dielectric constant of PI has become a significant obstacle, constraining its utilization in the realm of microelectronics. Herein, novel PI nanocomposite films were fabricated by incorporating covalent organic frameworks (COFs) and their functionalized counterparts (COF@POSS and COF@DTF) through post-synthetic modification. Among all PI nanocomposites films, PI/COF@POSS nanocomposite film including 2 wt% COF@POSS achieved the lowest dielectric constant (2.41) and dielectric loss (0.0076). These values represented a reduction of 22.5 % and 24 % compared to pure PI, respectively. The decrease in dielectric constant is ascribed to the combined influence of the porous structure of COF and the augmentation in free volume fraction caused by the steric hindrance of POSS. Additionally, the tensile strength of the PI/COF@POSS and PI/COF@DTF nanocomposite films increased up to 121.1 MPa and 112.0 MPa, representing a 95 % and 80 % improvement over pure PI, respectively. Furthermore, the introduction of COFs functionalized with POSS and DTF significantly enhanced the hydrophobicity of PI nanocomposite films. The combination of porous organic nanofillers with surface functionalization offers a feasible route to create low-k PI nanocomposite films with improved mechanical properties and hydrophobicity.

Antioxidant films loaded with β-cyclodextrin-quercetin for enhancing food preservation

As the improvement of consciousness of environment, a considerable effort has been made to shift from petroleum-based plastics to biodegradable alternatives, especially in the food packaging industry. In this work, we develop an innovative food packaging film by encapsulating quercetin (Que) within β-cyclodextrin (β-CD) to create β-CD-Que inclusion complexes, which are then dispersed in a matrix of tragacanth gum (TG) and carboxymethyl chitosan (CMCS) using a solution casting technique. β-CD-Que inclusion complexes were characterized using various methods, including 1H NMR, 2D ROESY and phase solubility testing, to elucidate the interaction between Que and β-CD. ATR–IR, X-ray diffraction, and SEM were employed to confirm the uniform dispersion of β-CD-Que within the macromolecular substrate. The incorporation of β-CD-Que considerably improves the mechanical properties of films, increasing the elongation at break from 13.68 % to 25.74 %. Rheological tests demonstrate that the viscosity of the film-forming complex solution became larger. The films were demonstrated to reduced water vapor and oxygen permeability, possessing remarkable antioxidant capability evidenced by DPPH and ABTS radical scavenging rates of 78.01 % and 99.59 %, respectively. The TG/CMCS/β-CD-Que composite film shows excellent potential for food packaging and preservation applications.

Novel Forming Shoulder for Coated Paper‐Based Materials With Improved Convertibility and Minimum Wrinkles for Use in Vertical Form, Fill and Seal Machines

ABSTRACTMost vertical form, fill and seal machines use thermoplastic films. However, the gradual shift towards sustainability has created challenges for the packaging industry to employ flexible coated paper‐based materials for packing products. Forming shoulders are a crucial component in packaging machinery for creating coated paper‐based packaging as the size and shape of the packaging depend on their geometrical features. However, the shoulder geometry and design can negatively affect paper packaging by causing unwanted wrinkles and tears, which can affect the shelf lives of products. Therefore, this study focused on developing a new shoulder and optimizing its geometrical parameters for coated paper‐based packaging. Conventional forming shoulders were experimentally investigated by evaluating the influence of their geometrical parameters on flexible coated papers before focusing on optimizing the new shoulder. Additionally, this study aimed to improve the overall runnability and convertibility of the coated paper on the forming shoulder. The newly designed optimized shoulder features an enhanced geometry that can minimize the stress–strain effect. Additionally, the computerized numerical control machined new shoulder features improved web tracking and material handling process. The study achieved to produce lower surface roughness with minimum number of wrinkles on the pillow bag's surface. Furthermore, it ensures that the oil‐ and grease‐resistance properties of the converted coated paper are maintained and feature an enhanced geometry that minimizes the stress–strain effect on paper, thereby offering a more sustainable and efficient packaging solution.

Impact of molecular architecture and draw ratio on enhancement of targeted mechanical properties of machine direction oriented polyethylene films produced after blown film extrusion

Conventional multi-material multi-layer flexible packaging offers excellent properties. However, it has recycling challenges, necessitating a shift to mono-material multi-layer flexible packaging for example all-polyethylene (PE) packaging which can be tailored through various synthesis and processing methods for different layers. In this work, we study how the key molecular properties (number-average molecular weight ( Mn), weight-average molecular weight ( M w), molecular weight distribution (MWD), comonomer content (short chain branching)) and machine direction orientation (MDO) process draw ratio (MDX) influence the final morphology and mechanical properties of MDO-PE films which are intended as the outer layer of mono-material all-polyethylene multi-layer flexible packaging. Five PE grades and various blends were extruded and blown into films. Selected blown films were machine direction oriented to obtain the final MDO-PE films. Furthermore, one selected PE blown film was processed at different MDO process draw ratios while keeping other process parameters constant. From the molecular properties point of view, the higher molecular weight fractions provide a higher possibility for uniform stretching whereas lower molecular weight fractions provide a higher natural draw ratio and therefore higher modulus and stiffness enhancement. Further, the results show that increasing MDO process draw ratio leads to more fibrillation and increased crystallinity. Consequently, the tensile modulus and stiffness at the higher draw ratios increase as well and are comparable to conventionally used polymers in outer layers of multilayer flexible packaging. Thus, this work demonstrates that MDO-PE films with enhanced modulus can provide sufficient stiffness for the design of outer layer of mono-material multi-layer all-PE packaging which presents higher potential for mechanical recyclability.

Physico-mechanical Properties of Nano Bio-films For Application in Food Packaging

Petroleum-based packaging has long dominated the packaging industry, raising environmental concerns. As a result, the packaging industry has started using nano bio-plastics. Incorporating nanoparticles, nano bio-plastic packaging helps in prolonging product shelf life. Additionally, packaging manufactured of nano bio-plastic is made of biodegradable polymers. Nano bio-films made from polylactic acid (PLA) and nanoclay were produced using a solvent casting process. 1.0%, 3.0% and 5.0% (wt.) of nanoclay were added to the PLA solution. The mechanical, chemical, morphological and transparency properties of nano bio-films were investigated. To improve their suitability for food packaging applications, tensile test, Fourier-transform Infrared Spectroscopy (FTIR), scanning electron microscopy (SEM) and UV-barrier test were performed. With tensile strength (TS) of 30.36 MPa and elongation at break (EAB) of 7.05%, respectively, nano bio-films with 3.0 wt. % nanoclay demonstrated higher mechanical properties than pure PLA film with about 35% of increment. In aspects of FTIR analysis, no significant differences were found with both nano bio-films and pure PLA film. The SEM morphology shows that adding nanoclay at 3.0 wt. % improves the adhesion between the PLA matrix and the nanoclay. The addition of nanoclay had a minimal impact on the PLA film's transparency, and it was interesting to see that nanoclay concentration of 1.0 wt. % and 3.0 wt. % had roughly the same light transmission values of 84.86% and 83.95%, respectively. According to the findings of this study, the PLA nano bio-film with 3.0 wt% nanoclay exhibits the optimum physico-mechanical properties.

Synthesis and Applications of Nanocomposites in Food Packaging Industry: A Review

The current review focuses on the applications of polymer nanocomposites in the packing industry. Nanocomposite fabrication may be carried out through several synthetic techniques based on the type of material required. Basically, it is the composite formation of polymeric matrix and a reinforcing nanofiller. The nanoclay used for the modification of nanocomposites acts as a reinforcement or filler. Montmorillonite (MMT) is the most frequently used clay material to obtain the desired properties of nanocomposite. Clay reinforcement enhances the food packing properties of the material because of its properties as flame retardant, tensile features, barrier properties, and biodegradability. Among bottom-up and top-down techniques, sol-gel synthesis, self-assembly, and polymerization are the most common techniques used for the synthesis of nanocomposites. Nanocomposites derived from bio-polymers make the material biodegradable which, in turn, is one of the most desirable features for their future use. Owing to improved characteristics, clay nanocomposites form a superior class of materials for food packaging, yet much finer dispersion of nanofillers and compatibility may be devised.

Physicochemical and biological evaluation of ‘click’ synthesized vinyl epoxide-chitosan film for active food packaging

Chitosan (Cs) being a natural biopolymer serves as an excellent template to construct active packaging materials for achieving sustainable development. In this study, Cs was chemically modified via epoxide ring opening click reaction using vinyl epoxide to obtain a novel chitosan vinyl epoxide (Cs-VE) derivative with hydroxyl and olefinic functional groups. The Cs-VE transparent film was fabricated through the eco-friendly solution casting technique. A meticulous investigation into the chemical structure and physicochemical properties of the synthesized films was conducted using FT-IR, 1H NMR and XRD analyses. The thermal stability and homogeneity of the film were verified by thermogram and FE-SEM images respectively. Improved mechanical properties (tensile strength of 24.64 MPa and 12.08 % elongation at break) and excellent UV-light blocking ability (9.3 % transmittance at 350 nm and 22.15 % transparency at 600 nm) were observed. Also, important parameters such as water vapor permeability (WVP), swelling degree, water solubility and UV-barrier properties were found to be adequate for food packaging application. Similarly, enhanced antioxidant activity with 27.2 % and 73.6 % radical scavenging against DPPH and ABTS radicals respectively was observed for the synthesized Cs-VE film. The film showed antimicrobial activity against both bacteria and fungi. These results along with food packaging studies on Grewia asiatica fruit established the developed Cs-VE film as a suitable candidate for active food packaging application.

Preparation and characterization of Ag@MOF-eugenol/ poly (lactic acid) composite films for zucchini preservation

The rising demand for premium quality fruits and vegetables has resulted in an increased necessity for the advancement in active food packaging. This study aimed to develop eugenol-loaded Ag@MOF/poly(lactic acid) (Ag@MOF-EU/PLA) composite films to assess their efficacy in preserving zucchini. The results revealed that Ag@MOF-EU can be uniformly distributed within the PLA matrix, which significantly enhanced the tensile strength, hydrophobicity, and UV-blocking capacity of PLA films, and at the same time had no significant effect on the thermal properties and WVP of the PLA films. Moreover, the resulting Ag@MOF-EU/PLA films exhibited no cytotoxicity. In a food simulant (50 % ethanol), the release behavior of the EU demonstrated a sustained release over 20 days. Furthermore, Ag@MOF-EU/PLA had an enhanced antimicrobial activity and DPPH scavenging activity, compared to PLA films. The preservation experiment involving zucchini elucidated that the Ag@MOF-EU/PLA composite film could extend the shelf life of zucchini by maintaining color, reducing weight loss, delaying the decline in firmness, and inhibiting the growth of total viable colonies. These findings indicated that the Ag@MOF-EU/PLA films developed within the scope of this research possess the potential to serve as effective food-active packaging materials.

Nanocellulose‐polypropylene composites with novel antimicrobial complex salt

AbstractPolypropylene composites with different contents of zinc‐ammonium salts (3, 5 and 7 wt%) and nanocellulose (1 wt%) after enzymatic bioconversion were characterized by structural, dispersion‐morphological, thermal, antimicrobial and mechanical analysis. It was shown that the use of a newly synthesized salt significantly affected the formation of the supermolecular structure of the polymer matrix and increased the nucleation activity, thermostability and flexibility of the composite materials. Moreover, the addition of the inorganic filler allowed to obtain composites with very good antimicrobial properties against Staphylococcus aureus, Escherichia coli and Candida albicans. An interesting relationship between the degree of filler dispersion in the polymer matrix and the formation of polymorphic varieties was elucidated in the study, which contributes to the improvement of final performance characteristics of composite materials. It is noteworthy that a hybrid filler in the form of nanometric cellulose and a biocidal additive containing zinc‐ammonium complex salt was used for the first time. Research has shown that such polymer composites can find application during the manufacture of smart packaging materials with enhanced barrier properties against oxygen and water vapor as well as improved biocidal characteristics, which will notably extend food storage time. At the same time, the presented process of obtaining the innovative composite materials is an excellent example of sustainable technologies for the design of antimicrobial treatments, while guaranteeing the possibility of further processing of these composite materials through material recycling.Highlights Zinc‐ammonium complex with antimicrobial properties was obtained The strength properties and thermal stability of the composites were improved Degree of filler dispersion in polymer affects formation of polymorphic varieties The composites can be applied in the production of smart packaging materials

Sustainable Valorisation of Coffee Waste as a Protein Source, Mycelium-Based Packaging Material and Renewable Energy Pellet.

This study investigates the valorization of spent coffee grounds (SCGs) through protein extraction and their application in mycelium-based packaging and renewable energy pellets. Three extraction methods-mechanical stirring, ultrasound-assisted, and CO2-assisted extraction-were applied to SCGs. CO2-assisted extraction yielded the highest protein content at 34.24%, followed by mechanical stirring (31.46%) and ultrasound-assisted extraction (28.51%). The total polyphenol content and antioxidant capacity were also highest in the CO2 extracts, suggesting that this method preserves bioactive compounds most effectively. After protein extraction, SCGs were tested as a component in mycelium-based packaging, with results showing an apparent density of 0.551 g/cm3 and compression resistance of 3.354 MPa, indicating its suitability for structural applications. The energy value of SCGs remained high, with a calorific value of 19,887 J/g DW, slightly decreasing after extraction but still sufficient for renewable energy production. These findings highlight the potential of SCGs as a multi-functional resource, contributing to sustainable solutions across various industries.

Smart and Sustainable 3D-Printed Nanocellulose-Based Sensors for Food Freshness Monitoring.

Annually, about one-third of the food produced around the world is wasted due to spoilage. Food contamination and spoilage, along with the use and disposal of nondegradable packaging materials, impact human health and have huge economic and sustainability implications. Achieving sustainability within the food system requires innovative solutions to reduce the environmental footprint. Herein, we describe the formulation, scalable manufacturing, and characterization of three-dimensional (3D)-printed sensors prepared from a mixture of edible biopolymer hydrogels, 8% alginate, and 10% gelatin and nanocellulose (CNC) as a reinforcement filler. We demonstrate that incorporating CNC improves the overall mechanical performance of the printed film and enables the stabilization of pH-responsive dyes for monitoring the release of total volatile basic nitrogen (TVB-N), an indicator of food freshness. Mechanical performance enhancement includes increases of 43% in load-depth indentation, 28.2% in hardness, and 17.4% in elastic modulus. This enhancement facilitates its use as a smart label technology, enabling the visual assessment of spoilage when placed inside packaging over a period of 3 days at room temperature. The 3D-printed film exhibits excellent durability, flexibility, shape memory, and robustness, along with pH responsiveness, showing distinctive color changes over the pH range of 2 to 13. These performances are demonstrated in packaged meat and fish, enabling monitoring over several days and illustrating potential as a real-time freshness indicator. The material formulations developed in this work are biodegradable, eco-friendly, and inexpensive, making them suitable candidates for smart and sustainable food packaging.