The present work focuses on a sustainable approach to transform rice-husk waste into self-healing superhydrophobic films with potential application for drag-reduction and oil absorption. Rice husk was transformed into amorphous nano silica particles (d50 ∼ 150 nm) exhibiting mesoporosity with a surface area of 400 m2/g. Superhydrophobic films fabricated using a solvent-less approach showed the transition from flattened to nano-globular morphology with increasing silica content in polydimethylsiloxane (PDMS), leading to exceptional superhydrophobicity. The optimized film with a particle fraction of 60 % exhibited high de-wetting (> 150º) and mechanical strength (∼7 MPa). The film showed extremely low water droplet adhesion of ∼19 μN, similar to lotus leaf owing to high negative Laplace pressure. Significantly, the film exhibited persisting de-wettability and endurance under harsh chemical, thermal, and mechanical conditions. The robustness is further fortified with room temperature self-healing and real-time self-regeneration characteristics, persisting even after exposure to strong acids and significant abrasion. The multidimensional aspects of the film embarked with a 70 % drag reduction and effective oil-water separation. The present work not only provides a sustainable pathway for managing agricultural waste but also a practical and easy-to-implement approach to tackle oil spill incidents.
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