Increasing Laser Energy Research Articles

X-ray tomography of polarization effects on deep laser-machined microgrooves

Ultrafast laser machining has been researched extensively over the last few decades to create features such as holes in a variety of materials. The effects of laser parameters including power and polarization on the dynamics of hole formation and resulting hole geometry have been studied. Grooves formation, especially deep ones, on the other hand, has not attracted as much attention, even though grooves are essential to most laser cutting operations. One aspect limiting the study of deep machined features such as grooves is the difficulty in imaging not only the geometry but also the associated collateral damage produced in the material during machining. Here, we employed x-ray tomography for three-dimensional imaging of deep ultrafast laser-machined grooves in various metals. The 3D images of the deep grooves were quantitatively analysed, revealing the significant effect of laser polarization on groove morphology. Under rotating polarization (also called “scrambled polarization” or “polarization trepanning”), the deep grooves are smooth and uniform, while under linear polarization, extensive branching is observed along the groove, and becomes more pronounced with increasing laser energy and groove entrance length. A mechanistic picture based on laser light reflection off the groove walls is proposed to qualitatively explain the polarization-dependent groove branching observed experimentally. These findings provide new insights into high-precision deep groove laser machining, highlighting the effectiveness of x-ray tomography as a powerful tool for in-depth three-dimensional studies of laser machining processes.

Experimental Study on the Propulsion Performance of Laser Ablation Induced Pulsed Plasma

This study investigates the influence of electromagnetic fields on the propulsion performance of laser plasma propulsion. Based on the principle of pulsed plasma thrusters, an electromagnetic field is utilized to accelerate laser plasma, achieving enhanced propulsion performance. This approach represents a novel method for the electromagnetic enhancement of laser propulsion performance. In this paper, pulsed plasma thrusters induced by laser ablation are employed. The generated plasma is subjected to the Lorentz force under the influence of an electromagnetic field to obtain higher speed, thus increasing impulse and specific impulse. An experimental platform for laser-ablation plasma electromagnetic acceleration was constructed to explore the enhancement effect of discharge characteristics and propulsion performance. The results demonstrate that increased laser energy has little effect on discharge characteristics, while the trend of propulsion performance parameters initially rises and then declines. After coupling the electromagnetic field, the propulsion performance is significantly enhanced, with stronger electromagnetic fields yielding more pronounced effects.

Preparation and Characterisation of CdO@Au Nanoparticles by Hybrid System Using Laser Ablation and Plasma Jet Methods for Cytotoxicity Against Rat Embryonic Fibroblast Cell Line

The purpose of the research is to see if cadmium oxide@gold (CdO@Au) nanoparticles produced using the laser ablation and plasma jet method in deionised water (DW) solution could be a viable alternative to typical materials in cytotoxicity of rat embryonic fibroblast (REF) normal cell line. The cadmium nanoparticle core was prepared using a Q-switched Nd:YAG laser at a wavelength of 1,064 nm, with laser pulse energies varying between 800 mJ and 1,000 mJ over 500 shots. Gold nanoparticles shell prepared using atmospheric pressure plasma jet. The structural analysis process used X-ray diffraction (XRD) and UV-vis absorption spectroscopy to study the surface plasmon resonance (SPR) to follow the fast changes in the nanoparticles (NPs) colloidal solutions brought on by the interaction between Au sheets and CdO core. From UV-visible transmittance and absorbance spectra, it was observed that the transmittance pattern that can be obtained decreases. At the same time, the energy gap increases with the increase of laser energy, and this may be due to the increase in absorption. The XRD investigation revealed that the polycrystalline structure of CdO@Au NPs and their preferred orientation along (111) direction. The normal REF cell line was employed in the study to investigate the cytotoxicity of CdO@Au nanoparticles. After 48 h of exposure, the CdO@Au NPs displayed the maximum toxicity at a concentration of 100%.

Effect of electrical field on pulsation characteristics of laser-induced cavitation bubble

An experimental platform for laser-induced cavitation under the action of an electric field was built, and the bubble pulsation under two different conditions of infinite domain and solid wall was experimentally studied. The effects of voltage, laser energy, and liquid viscosity on bubble pulsation and the difference in the effect of voltage on bubble induced by different laser energies and bubble pulsation in different viscous liquids were explored. It is found that the size, velocity and period of bubble pulsation in infinite domain increase with the increase of laser energy, and the law is similar at the solid wall. When the voltage is applied, the size and period of bubble pulsation in infinite domain decrease with the increase of voltage, the bubble expansion speed decreases with the increase of voltage, but the bubble collapse speed increases with the increase of voltage. The diameter and velocity of bubble pulsation in infinite domain decrease with the increase of liquid viscosity, while the whole pulsation period of bubble increases with the increase of viscosity. Due to the damping effect of liquid, the effect of electric field on the bubble pulsation with higher viscosity is low.

Nonlinear LiNbO3 Local Electric Field Enhancement Photonic Crystal with Static Visible and Dynamic Asymmetric Laser Protection.

The rapid development of high-energy laser technology imposes heightened requirements on multifunctional laser protection. In this article, we report a study of static visible and dynamic asymmetric laser protection window, utilizing a one-dimensional photonic crystal comprising LiNbO3 and Nb2O5 defects fabricated by magnetron sputtering technique. The visible light transparency and asymmetric laser protection performance are attributed to photonic crystal energy band properties and significant local electric field enhancement. As 1064 nm laser energy levels are below 14.44 mJ/cm2, the forward and backward incident transmittances are 75.63 and 77.68%, respectively. With an increase in laser energy to 91.62 mJ/cm2, the forward and backward transmittances vary to 7.32 and 71.58% due to the combination of asymmetric electric field enhancement and the third-order nonlinear effect of LiNbO3, achieving dynamic asymmetric laser protection. Notably, the sample exhibits a lower optical protection threshold of 46.08 mJ/cm2 compared to that of traditional optical protection devices. Furthermore, the sample attains an average transmittance of 65.96% within the visible light band. This work presents inspirations for the preparation of multifunctional laser protection optical windows and advanced optical components.

Mechanism of selective texturing of CFRP by femtosecond laser

Carbon fiber-reinforced polymer (CFRP) has become an indispensable key material in the aerospace field due to its advantages of lightweight and high strength. In this study, a new process of selective texturing by femtosecond laser is proposed to improve the surface performance of CFRP without destroying fiber continuity. To explore the process mechanism of selective texturing of CFRP, the concept of the removal threshold is proposed, the influence of laser scanning direction and laser energy on the groove and the HAZ is studied. Furthermore, the optimization strategy of processing parameters during selective texturing is given. It is found that the scanning direction influences the transfer path of the heat significantly and therefore affects the groove geometry. As the scanning angle increases, the ablation threshold of resin rises gradually, while the ablation threshold of carbon fiber experiences a rapid increase before 30° and a gentle increase thereafter. Additionally, the groove shows a steady growth in width and undergoes a stepped decrease in depth, and the width of the HAZ increases. As laser energy increases, the width of the groove and HAZ increases, and the depth of the groove increases in a step pattern. The selective texturing mechanism of surface resin involves the coupling superposition of multiple effects, including photolysis resulting from multi-photon absorption, pyrolysis caused by direct laser energy absorption, thermal effects due to heat transfer of fiber, thermal effects of pyrolysis gas, and mechanical denudation. The laser energy density of 12–13 J/cm2 is the optimal parameter range for achieving selective texturing.

Enhancing UV photodetection sensitivity via pulsed laser optimization in SnO2:WO3/Si nanostructures

Abstract This manuscript investigates the deposition of tin oxide (SnO2) doped tungsten trioxide (WO3) films on silicon (Si) substrate using pulsed laser deposition technique (PLD) for ultraviolet (UV) photodetection. The structural, optical, morphological, electric, and photodetector properties of SnO2 doped WO3 films were extensively investigated. The optical characteristics, using UV-Vis spectroscopy, reveals a tunable optical band gap ranging from 2.85 eV to 2.25 eV with increasing laser energy, which is consistent with the findings obtained from photoluminescence (PL) analysis. Raman spectroscopy demonstrates three vibration modes at 319.80, 603.30, and 866.20 cm-1. Field emission scanning electron microscopy (FESEM) images displayed spherical nanoparticles with average diameters of 43.90, 47.55, and 62.20 nm for 140, 180, and 220 mJ, respectively. Atomic force microscopy (AFM) measurements indicate an increase in the thin film grain size, roughness surface, and root mean square at higher laser energies (140, 180 and 220 mJ). Under illumination condition, the photodetector gives a considerable photocurrent amount (0.5 mA), which increases with higher laser energies. The proposed geometry demonstrates an excellent photo-response within the wavelength range of 350 to 550 nm, mainly at 420 nm. The optimized device illuminated with laser energy of 220 mJ exhibits a response and recovery time of 352 ms and 737 ms, respectively, highlighting its potential for efficient and responsive applications.

Crack Control in Additive Manufacturing by Leveraging Process Parameters and Lattice Design.

This study investigates the design of additive manufacturing for controlled crack propagation using process parameters and lattice structures. We examine two lattice types-octet-truss (OT) and diamond (DM)-fabricated via powder bed fusion with Ti-6Al-4V. Lattice structures are designed with varying densities (10%, 30%, and 50%) and process using two different laser energies. Using additive-manufactured specimens, Charpy impact tests are conducted to evaluate the fracture behavior and impact energy levels of the specimens. Results show that the type of the lattice structures, the density of the lattice structures, and laser energy significantly influence crack propagation patterns and impact energy. OT exhibits straighter crack paths, while DM demonstrates more random fracture patterns. Higher-density lattices and increased laser energy generally improve the impact energy. DM consistently outperformed OT in the impact energy for angle specimens, while OT showed superior performance in stair specimens. Finally, a case study demonstrates the potential for combining OT and DM structures to guide crack propagation along predetermined paths, offering a novel approach to protect critical components during product failure.

Research on the fabrication of high-quality patterned diamond using femtosecond laser

Diamond, known for its exceptional thermal, electrical, and mechanical properties, is widely used in precision machining tools, MEMS, and electronic devices. However, because of its extreme hardness and chemical inertness, diamond machining is highly challenging. Femtosecond laser technology, with its high instantaneous energy and minimal heat-affected zone, has emerged as an effective method for the precision machining of diamond. This study explores the application of 1026 nm and 513 nm femtosecond lasers in diamond grooving. The experimental results indicate that with increasing laser energy density, both groove width and depth increase, accompanied by a rise in amorphous carbon and graphite contents, resulting in increased tensile stress and decreased crystallinity in the machined region. Notably, the 513 nm laser demonstrates higher precision, achieving narrower grooves suitable for fine machining of diamond. Molecular dynamics simulations and experimental data reveal that the formation of amorphous carbon and graphite phases is the primary mechanism for deep ablation, and no significant anisotropy is observed during the process, allowing for the uniform fabrication of micro-nanostructures. TEM analysis confirms the presence of amorphous carbon and nanocrystalline diamond at the groove bottom, indicating phase transformation and also the formation of nanoscale diamond particles in regions of concentrated femtosecond laser energy. This study provides experimental and theoretical support for the high-quality fabrication of micro-nano structures on diamond, with significant implications for its advanced applications.

Effect of IR Laser Energy on Several Polymers Using LIBS Analysis

ABSTRACTThe focus of this research is to use the thermal ablation properties of a Nd:YAG infrared laser to highlight the thermal damage caused by the extinction of the plasma, which leads to the disappearance of the spectra of certain polymers as the laser energy increases. The study involved testing five commonly used polymers: polytetrafluoroethylene (PTFE) also known as Teflon, polyoxymethylene (POM), polyvinyl chloride (PVC), Bakelite, and polyamide. Laser induced breakdown spectroscopy (LIBS) analysis was used to qualitatively analyze the plasma generated from the polymer samples, identifying the excited species present in each of the five polymers. Wavelength dispersive X‐ray fluorescence (WDXRF) analysis of the polymer samples further confirmed the identification of these excited species. The results obtained from the spectra recorded at different laser energies in an air environment showed that the saturation observed in the plasma, induced by increasing laser energy, is not consistently observed for all polymers. This plasma extinction phenomenon in certain polymers is attributed to thermal effects when using an infrared (IR) laser as a heating source.

Tailored porosity in additive manufacturing of 7075 aluminum alloy for crack suppression and high strength

Laser-directed energy deposition (LDED) additive manufacturing of 7075 aluminum (Al) alloy is highly challenging due to the inherent poor printability and high cracking tendency. Here, we disclose a new approach to suppress cracking in LDED-processed 7075 Al alloy by engineered porosity (about 1.14 %). The crack-free 7075 Al alloy was achieved by slightly sacrificing the densification. Further increasing the density of the material by increasing laser energy input leads to cracking. The mechanisms of minor pores in alleviating cracks are mainly reflected in three aspects: (i) pores disrupt the epitaxial growth of columnar grains; (ii) free-form surfaces surrounding pores could release the accumulated residual stress, and (iii) more dislocations near pore drive nucleation of near equiaxed grains. The LDED-processed crack-free 7075 Al alloy after heat treatment shows an ultimate tensile strength of 464 ± 12 MPa and break elongation of 9.7 ± 1.2 %, attaining a good strength-ductility synergy among many additively manufactured 7075 Al alloys in the current literature. Unlike the mainstream additive manufacturing of metallic materials, which pursues high densification to attain high-performance components, this work demonstrates the positive roles of pores in the additive manufacturing of cracking-sensitive materials. The findings of this work highlight new insights regarding the balance between pores and cracks for better manufacturability and higher mechanical performance of materials.

Unlocking high photosensitivity direct laser writing and observing atomic clustering in glass

The direct laser writing (DLW) of photoluminescent metal clusters is inspiring intensive research in functional glasses. However, understanding the influence of the host structure on cluster formation and visualizing DLW-induced clusters at the atomic scale remains challenging. In this work, we develop a highly photosensitive fluorophosphate glass through fluorine incorporation. The addition of fluorine establishes a conducive environment for Ag+ ions before DLW and enhances the availability of reducing agents and diffusion pathways during DLW. These advantages facilitate the formation of Ag clusters under low-energy single-pulsed DLW. Increasing laser energy results in a combination of Ag clusters and glasses defect, forming a dot + ring photoluminescent pattern. Atom probe tomography (APT), a technique capable of mapping the elemental spatial distribution and identifying clustering, is employed to gain more information on laser-induced clusters. Comparison of APT results between samples without and with DLW reveals the formation of Ag clusters after laser writing. The design concept and characterization enrich the understanding of Ag cluster behavior in glasses. This knowledge opens the possibility of rational design of clusters confined in glasses and inspires their synthesis for various applications.

Epitaxial growth and characterization of copper gallate (CuGa2O4) thin films by pulsed laser deposition

High-quality crystalline copper gallate (CuGa2O4) thin films were grown on c-plane sapphire substrates using the pulsed laser deposition (PLD) technique by optimizing the growth parameters (i.e., temperature, oxygen chamber pressure, and laser energy density). The obtained XRD patterns validated that the preferred orientation of the crystalline CuGa2O4 thin film is along the [111] direction, and the crystallinity of the films improved with increasing substrate temperature while maintaining a constant O2 pressure, as assessed by measuring the full width at half maximum (FWHM) of the prominent (222) plane. Reducing the oxygen pressure leads to the emergence of β-Ga2O3 peaks rather than the CuGa2O4 peaks due to the incomplete oxidation of copper (Cu). Subsequent XRD phi (φ) scans revealed a sixfold rotational symmetry of CuGa2O4 and a 30° epitaxial relationship between the film and the sapphire substrate. X-ray photoelectron spectroscopy (XPS) spectra confirmed the presence of Cu1+, Cu2+, and Ga3+ oxidation states in the films. Increasing laser energy density resulted in the complete oxidation of Cu and an increase in the film thickness from 51.8 nm to 183.4 nm. The direct bandgap of CuGa2O4 films was determined to be approximately 4.50 eV by analyzing the UV–Vis absorbance spectra using the Tauc equation. The refractive index was found to be approximately 2.05 ± 0.01 based on the spectroscopic ellipsometry data. While the impact of increasing laser energy density was negligible on the parameters such as crystal structure, rotational symmetry, oxidation states of gallium (Ga), oxygen (O), bandgap, and refractive index of CuGa2O4 thin film, notable alterations in the oxidation state of Cu and film thickness were observed. The surface roughness (Rrms) measured from AFM images showed a strong correlation with the values derived from ellipsometry analysis.

Effect of laser energy on the fretting wear resistance of femtosecond laser shock peened Ti6Al4V

Femtosecond laser shock peening (FsLSP) is performed on engineering alloys to improve their wear resistance in dry and oil-lubricated sliding conditions. In this study, the influence of FsLSP on the fretting wear behavior of Ti6Al4V alloy is studied. For this purpose, FsLSP treatment, with laser energies of 50, 100, 150, and 200 μJ, is performed on a Ti6Al4V sample which mainly consists of α-phase. Topographical investigations using white light interferometry reveal that with increase in the laser energy, the coverage area of laser-induced periodic surface structures (LIPSSs) decreases, and the extent of surface pitting damage increases, leading to higher surface roughness. While surface hardness also initially increases with increasing laser energy, it remains invariant when the energy is increased beyond 150 μJ. Sub-surface microstructural investigations and kernel average misorientation maps obtained from electron backscatter diffraction reveal that FsLSP treatment leads to the formation of severely deformed and mildly deformed layers along the depth of the alloy surface. Surface hardening due to FsLSP is attributed to the activation of prismatic <a>, basal <a> slip systems, and 101¯2, 112¯3 tensile twins in the severely deformed zone along with grain refinement, which is an outcome of dynamic recrystallization. Fretting wear tests indicate that the coefficient of friction (CoF) of FsLSP treated alloys is consistently lesser than that of its as-received counterpart, whose CoF is 0.38. In contrast, the wear resistance, quantified by the wear rate, wear volume and wear depth, is highest in the sample treated with laser energy of 100 μJ but lower for the as-received as well as 150 and 200 μJ laser treated samples. These results are explained on the basis of the differences in the contact area, formation of surface hardening layer and the size and integrity of asperities on the surface, which in turn influences the dominant fretting wear mechanism.

Microstructure and mechanical properties of wire and arc additive manufactured 2319 aluminum alloy treated by laser shock peening

The components manufactured by Wire and Arc Additive Manufacturing (WAAM) have some problems to be solved urgently, such as uneven microstructure, numerous pore defects, and residual tensile stress. Laser Shock Peening (LSP) is an innovative and advanced surface modification technology that improves mechanical characteristics by inducing significant plastic deformation and high compressive residual stress on metal surfaces. Therefore, combining LSP with WAAM is expected to solve its existing problems. In this work, LSP with different energy parameters was used to post-process the WAAM 2319 aluminum alloy. The results indicated that LSP could improve the microstructure, eliminate near-surface pores, harden the surface layer, and induce a residual compressive stress layer, and the effect was more effective with the increase of laser energy applied. The yield strength of the peened specimens significantly increased by 60.73 %, and the ultimate tensile strength also increased by 16.03 %. The hole fatigue life of the peened specimens was significantly improved, increasing by 179.8 % and 261.7 %, respectively, applying laser energies of 5 J and 10 J. Therefore, the engineering industry may benefit from a combination of LSP and WAAM technology.

Ni4Ti3 precipitates formed in NiTi alloy modulated by powder bed fusion and their effects on mechanical and electrical deformation

In this study, NiTi alloys featuring different distributions and morphologies of Ni4Ti3 precipitates were developed via powder bed fusion (PBF) technology. The effects of these Ni4Ti3 precipitates on the mechanical, resistive, and electrical deformational properties of the alloys were also studied. With increasing laser energy density, a coarsening behavior of the semi-coherent Ni4Ti3 precipitates was observed, with these precipitates transitioning from needle-like to disk-like structures. Consequently, their coherence with the B2 matrix diminished, thus weakening the surrounding strain field. The presence of dislocations and uniformly dispersed Ni4Ti3 precipitates, endowed the NiTi alloy with enhanced resistivity (7.294 μΩ·m) and stable tensile recovery strain (2–4 %) during stress-controlled loading and unloading. Employing PBF, a NiTi spring actuator was produced, capable of lifting loads over 145 times its weight, with a shape-memory recovery efficiency of 76.80 % at a current of 3.0 A. This study demonstrated the versatility of PBF technology in tailoring the microstructure of NiTi alloys by adjusting the laser energy density, providing a laboratory reference for advanced applications in electrically induced deformation.

Experimental and numerical investigation on residual stress of 316L SS treated by different laser shock peening parameters

316 L stainless steel has excellent mechanical properties, but fracture occurs when working in some extreme environments for a long time. As one of the important surface treatment technologies, laser shock peening (LSP) can improve the mechanical properties by inducing compressive residual stress (CRS) within the material, and has been widely used in a variety of fields due to its outstanding capabilities. Since LSP produces significant CRS, the influence of different laser parameters on the residual stress distribution of 316 L stainless steel was studied by numerical simulation, and verified by experiments. The results reveals that with the increase of laser energy, the residual stress in the surface and depth direction of the material increases firstly and then decreases gradually; three LSP cycles were performed on the same material, and it was found that the surface CRS within material had only a slight increase with three LSP cycles compared to the one with two LSP cycles, indicating that the CRS had reached the saturation; the effect of LSP on the residual stress of materials under different spot shapes was also studied, which indicates that the square spot can achieve better strengthening effect for multi-point LSP. Furthermore, the reasons for the improvement of mechanical properties were analyzed through microstructure observation.

Effect of laser energy density on cracking susceptibility and wear resistance of laser-clad tribaloy T-800 coatings on DD5 single-crystal alloys

In order to enhance the wear resistance of DD5 single-crystal alloys, Tribaloy T-800 wear-resistant coatings were prepared on their surfaces using laser-cladding technology. This study examines the effect of laser energy density on the cracking susceptibility and wear resistance of laser-clad Tribaloy T-800 coatings on DD5 single-crystal alloys. Three distinct laser energy densities (η1=33 J/mm², η2=50 J/mm², η3=60 J/mm²) were applied to create the coatings. The results show that the microstructures of the T-800 laser-clad coatings mainly consist of primary, coarsened, and spheroidized Laves phases, as well as Co-based solid solution and eutectic structures. The phases include Co3Mo2Si phase (Laves phase) and face-centered cubic Co-based solid solution. However, increasing laser energy density enhanced elemental diffusion at the heterogeneous joining interface of the DD5 substrate/T-800 coating, leading to higher Ni content in the coating. This resulted in a reduction in the tendency and content of Mo-rich Laves phase formation respective contents of 53.2 %, 49.2 %, and 47.5 %. Moreover, the decrease in the difference between laser cladding temperature and initial temperature, ∆T, led to reduced thermal stress at the interface, σ, contributing to a decrease in cracking susceptibility (a), with corresponding values of 0.16184, 0.00034, and 0.00022. Thermal expansion coefficients of materials in the cracked region near the interface, measured according to the CALPHAD method, Jmatpro software, and average EDS elemental content data at the crack edge, surpassed those of the corresponding DD5 substrate. Consequently, cracks in the coatings originated from stretching at the interface, with paths tending to cross Laves phase particles in a cleavage mode. The average microhardness of the coatings decreased due to reduced Laves phase content, with values of 783.4 HV0.5, 741.7 HV0.5, and 708.2 HV0.5, respectively, while the fatigue wear of T-800 coatings increased due to exacerbated wear damage from cracking defects. Specifically, average COFs were 0.659, 0.583, and 0.506, with corresponding mass losses of 7.1 mg, 3.4 mg, and 2.9 mg, respectively. The wear mechanisms observed encompassed fatigue wear, abrasive wear, and oxidative wear.

Optical Investigation of In2O3/ Quartz Nano-films Deposited at Different Laser Energies

The study conducted in this research focuses on the deposition of In2O3 thin films onto quartz substrates using the pulsed laser deposition technique (PLD). The importance of this study lies in the exploration of the optical properties of these thin films under varying laser energies (1200 mJ, 1400mJ, 1600mJ, 1800 mJ, and 2000 mJ), and the subsequent determination of their energy band gaps. In the pursuit of enhancing our understanding of In2O3 thin films, this research exhibits a direct relationship between the laser energy and laser band gap. It was discovered that the energy band gap of thin In2O3 films increased due to the increase in laser energy. This phenomenon resulted in an overall blue shift from the fundamental energy gap of In2O3 thin films. The significance of this study extends to potential applications in various fields. In2O3 thin films with tunable energy band gaps can find applications in optoelectronics, photovoltaic and other emerging technologies. This research not only contributes to the fundamental understandings of thin film properties but also offers a pathway for tailoring their characteristics for specific applications, thus advancing the field of materials science and engineering.

Mechanical and surface characteristics in laser-assisted machining of NiFeCr alloy: An atomic-scale understanding

This investigation explores mechanical characteristics and subsurface damage of NiFeCr alloy in laser-assisted machining through molecular dynamics simulation. The results of machining force, friction coefficient, local strain/stress, temperature distribution, subsurface damage, surface morphology, and worn volume are comprehensively explored, thereby revealing the mechanism of laser-assisted machining under different working conditions. Compared to conventional processing, average machining force, shear strain, subsurface damage, and dislocated length are all reduced in laser-assisted machining, which improves surface finish quality. Amorphization of removed chips in laser-assisted machining enhances the material removal efficiency. Analysis of various laser powers shows a decreased machining force with increasing laser power. However, residual stress and temperature rise, potentially impacting surface integrity. The subsurface damage depth exhibits nonlinearity with increasing laser energy, highlighting the competition between mechanical stress and thermal effect. The surface morphology and atomic flow demonstrate effective material removal with increasing laser power. The average machining force, friction coefficient, and subsurface damage depth show nonlinear relationships with cutting speed. The number of worn atoms is proportional to machining length and cutting speed, indicating enhanced material removal during high-speed machining.