In light of the ever-increasing environmental footprint of conventional concrete production, particularly its carbon emissions and energy consumption, a search for alternative, more environmentally friendly options have been initiated. Fly ash is one such alternative derived from the combustion of coal, which has significant potential to decrease the environmental impact of concrete. This study aims to explore the compressive strength, carbon emissions, cost, and energy consumption of concrete when cement is partially replaced by different percentages of fly ash. The performance of fly ash-based concrete with replacement levels from 0% to 50% was evaluated using a simulation-based approach. In the results, there is linear reduction in compressive strength with an increase in fly ash content, but also there are immense reductions in carbon emissions by 46% and energy consumption by 33%. The cost of producing concrete was found to reduce with higher replacement levels of fly ash, indicating a potential for cost-effectiveness in high-scale construction works. The results thus show that fly ash-based concrete may present an efficient option for sustainable construction, reconciling environmental gains with economic viability. This work sets the ground for further studies to optimize fly ash use in concrete to increase its sustainability and performance.
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