To reveal the chemical shrinkage (CS) characteristics of desulphurized electrolytic manganese residue (D-EMR) cement composite slurries, the CS was measured for slurries with different water-cement ratios (0.3 and 0.4) and varying D-EMR content (0 wt%, 5 wt%, 10 %, 15 wt%, 20 wt%, 25 wt%, and 30 wt%) using the expansion method. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and backscattered electron (BSE) image analysis were used to investigate the hydration products and pore porosity at different stages. In addition, the correlation between CS and hydration products was simulated using GEMS thermodynamics. The results indicate that as the water-cement ratio increases, the CS of D-EMR cement composite slurries increases significantly. At a water-cement ratio of 0.4, the CS decreases with increasing D-EMR replacement levels before 1829 h of hydration, but this trend reverses after 1829 h. At 8 days, the CS values for replacement levels of 5 wt%, 10 wt%, 15 wt%, 20 wt%, 25 wt%, and 30 wt% were 97.2 %, 94.9 %, 87.3 %, 84.4 %, 81.5 %, and 78.6 % of those of the pure cement pastes, respectively. The corresponding limiting chemical shrinkage values were 0.0712 mL/g, 0.0725 mL/g, 0.0742 mL/g, 0.0756 mL/g, 0.0769 mL/g, and 0.0780 mL/g. Finally, the prediction of long-term CS of D-EMR cement composite slurries is well described by both hyperbolic function prediction and thermodynamic simulations. These findings provide valuable theoretical support for the use of D-EMR as a supplementary cementitious material in construction.
Read full abstract