A simple calculation shows that the radiant heat from the molten pool of base metal is too small to explain the self adjusting phenomena of sigma welding, i. e. increase of melting rate of welding rod in shorter arc length.As is well known, the arc voltage increases as the arc current is increased under constant arc length in sigma welding.This positive characteristcs of high current density arc is believed to be mainly due to the increase in anode current density, which in turn results in increase in anode drop.When the welding current is increased, current distribution adjusts iteslf from Fig. 1(a) to Fig. 1(c), resulting in a increase of anode drop. It must be noticed however, that the increase of anode drop would be more pronounced if the current is confined only to the lower plane of the electrode.Fig. 2 shows the current distribution when the arc length is varied with constant current, and we see that the current concentrates to the lower end of electrode when the arc length becomes shorter (Fig. 2a), resulting in a larger anode drop.This increase of anode energy can explain the so-called self regulating action of sigma welding. For the case of D. C. S. P., the phenomena may be explained by assuming the increase of ion current component.
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