Improved Water Resistance Research Articles

Enhanced mechanical strength and water resistance in waterborne polyurethanes through hydroxyl-functionalized MQ silicone resin modification

As an alternative to solvent-based polyurethane, waterborne polyurethane (WPU) uses water as dispersants and can significantly reduce VOC. However, dispersing polyurethanes with hydrophobic backbones in water requires hydrophilic groups, which undermine the water resistance. It remains a challenge to simultaneously improve water resistance and mechanical properties. Here we report a polyurethane with superior mechanical properties and water resistance through the introduction of an organic-inorganic hybrid material, MQ silicone resin. Hydroxyl functionalized MQ silicone resin increases chemical crosslinking and improves the microphase separation and hydrogen bonding strength of polyurethanes. When the MQ-OH content was 10.1 wt%, the tensile strength increased from 27 MPa to 37.3 MPa, and the toughness increased from 74.8 MJ/m3 to 97.4 MJ/m3. Si-O-Si backbones with low surface energy can migrate to the film surface, increasing the surface hydrophobicity. WPU films with MQ silicone resin exhibited remarkable tensile strength retention, with 84.7 % after 40 h hydrolysis in 80 °C water, while WPU retained only 24.6 %. MQ silicone resin offers a novel approach to enhance the hydrophobic properties of WPU without compromising the mechanical properties.

Gum Arabic microgel–based biomimetic waterborne anticorrosive coatings with reinforced water and abrasive resistances

The inadequate water resistance and mechanical properties of waterborne anticorrosive coatings is a serious problem that leads to coating failure. When the bark of acacia trees sustains damage, the liquid Gum Arabic (GA) that oozes from the trunk coagulates at the site of injury to safeguard it, which is called “gummosis” self-protection. Inspired by this, biomimetic GA microgel–based waterborne anticorrosive coatings are designed. Microgel exhibits a crosslinked polymer network structure with a combination of advantageous characteristics derived from both solids and liquids. By encapsulating the liquid corrosion inhibitors (MeBT) within the solid microgel matrix, the coating system is endowed with self-protective capabilities. The as-prepared GAMG–MeBT microgels are introduced into waterborne epoxy (WE) matrix and sprayed onto the surface of Q235 steel. Corrosion studies reveal the 3.0-wt% GAMG–MeBT/WE coating exhibits an impedance modulus value in the low-frequency region (Z0.01Hz) of 1.37 × 109 Ω cm2 after immersing in 3.5-wt% NaCl solution for 60 days, which is nearly two orders of magnitude higher than that of the pure WE coatings. Moreover, the coatings display improved water resistance, enhanced abrasive resistance, and active corrosion protection. This work provides a new approach to solving the failure of WE anticorrosive coatings.

Aminated alkali lignin nanoparticles enabled formaldehyde-free biomass wood adhesive with high strength, toughness, and mildew resistance

The conversion of industrial lignin into wood adhesives offers a solution to issues related to formaldehyde pollution and the reliance on petrochemical resources of traditional formaldehyde-based resins, while promoting environmental and energy sustainability. However, conventional methods for preparing lignin-based adhesives generally involve the use of materials like formaldehyde, organic solvents, and costly epoxy, hindering their industrial application. This study introduces a novel approach for producing eco-friendly lignin-based wood adhesives using aminated lignin-Cu nanoparticles. The lignin-Cu nanoparticles were synthesized in water as a single solvent through a sedimentation method. Amination modification was achieved by grafting amino-terminated hyperbranched polyamide onto the nanoparticles via a Schiff base reaction. The prepared adhesive demonstrated a remarkable bonding strength of 1.51 MPa and debonding work of 0.272 J, which were 2.75 and 6.33 times higher than those of the pure lignin adhesive, respectively. Moreover, the adhesive exhibited improved water resistance with a wet shear strength of 1.15 MPa and sustained mildew resistance for approximately 100 days. Notably, this adhesive was synthesized without the use of formaldehyde, phenol, acids, or organic solvents, minimizing reliance on fossil resources and lowering costs compared to many formaldehyde-based and biomass adhesives. This research opens up new avenues for the efficient utilization of industrial lignin and the production of formaldehyde-free, environmentally friendly adhesives, which holds significant promise for energy conservation, emission reduction, and sustainable development within the wood-based panel industry.

Strong, anti-swelling, and biodegradable seaweed-based straws with surface mineralized CaCO3 armor

While the extensive utilization of disposable plastic straws has resulted in significant environmental issues such as microplastics and soil and ocean pollution, the quest for alternative straws for versatile use remains a formidable challenge. Here, drawing inspiration from naturally water-resistant materials such as bones and sea urchins, we have developed seaweed-based straws with significantly improved water resistance and mechanical strength via in-situ mineralization of CaCO3 on their surfaces. Specifically, the COO− groups on the G (α-L-guluronate) blocks of alginate were employed to establish a robust cross-linked network, while the COO− groups on the M (β-D-mannuronate) blocks attracted free Ca2+ through electrostatic forces, thereby promoting CaCO3 nucleation. This effectively prevents COOH groups from hydrating, reducing swelling, and results in the fabrication of nano- to micron-sized CaCO3 particles that reinforce the structure without compromising the cross-linked network. Compared with the control group, the S5% sample (prepared with 5 % Na2CO3 solution) exhibited a 102 % increase in water contact angle, a 35 % decrease in swelling degree, and a 35.5 % and 37.5 % increase in ultimate flexural and tensile stress, respectively. Furthermore, the potential use of these straws as a waste for heavy metal adsorption was investigated, addressing environmental concerns while demonstrating economic feasibility.

Electron transferring with oxygen defects on Ni-promoted Pd/Al2O3 catalysts for low-temperature lean methane combustion

Methane (CH4) is the second most consequential greenhouse gas after CO2, with a substantial global warming potential. The CH4 catalytic combustion offers an efficient method for the elimination of CH4. However, improving the catalytic performance of Pd-based materials for low-temperature CH4 combustion remains a big challenge. In this study, we synthesized an enhanced Pd/5NiAlOx catalyst that demonstrated superior catalytic activity and improved water resistance compared to the Pd/Al2O3 catalyst. Specifically, the T90 was decreased by over 100 °C under both dry and wet conditions. Introducing Ni resulted in an enormously enhanced number of oxygen defects on the obtained 5NiAlOx support. This defect-rich support facilitates the anchoring of PdO through increased electron transfer, thereby inhibiting the production of high-valence Pd(2+δ)+ and stimulating the generation of unsaturated Pd sites. Pd0 can effectively activate surface oxygen and PdO plays a significant role in activating CH4, resulting in high activity for Pd/5NiAlOx. On the other hand, the increased water resistance of Pd/5NiAlOx was mainly due to the generation of *OOH species and the lower accumulation of surface -OH species during the reaction process.

Evaluation of asphalt film thickness and heavy metal leaching of oxidizing slag used as an aggregate material in dense-graded asphalt concrete.

Electric-arc-furnace (EAF) steelmaking uses scrap iron and steel as raw materials. Scrap iron and steel originate from complex sources and may contain heavy metal components which can leach into the environment over time due to wear-and-tear. A by-product of the EAF steelmaking process is oxidizing slag, and approximately 1.2 million metric tons is produced every year in Taiwan alone. This study investigated substitution of natural aggregates with oxidizing slag in dense-graded asphalt concrete. We evaluated the water resistance and asphalt film thickness of the oxidizing slag substituted asphalt concrete and further explored the performance of oxidizing slag as paving material. We determined the dissolved and total amounts of heavy metals in the oxidizing slag, comparing these results with current regulatory controls to assess the environmental compatibility of the oxidizing slag. We found that due to the complicated sources of oxidizing slag, the basic properties should be analyzed on a batch-to-batch basis. Furthermore, we recommend trial mixing before upscaling the production of oxidizing slag substituted dense-graded asphalt concrete to confirm the mixing time required to achieve uniformity. The results also show that in comparison to natural aggregates used in asphalt concrete, oxidizing slag exhibits superior performance in terms of increased asphalt film thickness and improved water resistance. Furthermore, oxidizing slag as an aggregate material was associated with decreased heavy metal leaching and reduced environmental pollution. The results of the toxicity characteristic leaching procedure (TCLP) met regulatory requirements. However, the microwave-assisted aqua-regia digestion procedure showed heavy metal concentrations exceeding the monitoring standards for food crops. Considering environmental compatibility, it is recommended that controlling the total amount of heavy metals in oxidizing slag should be included in regulatory requirements. Furthermore, we should prohibit the use of materials such as oxidizing slag and other steel furnace slag in the roadways adjacent to edible crop farmlands.

Improvement of water resistance in printed carbon electrode mixing cellulose nanofiber

Carbon electrodes are widely used for battery and electrolysis due to wide potential window and chemical stability. The carbon electrode made from carbon material ink using printing process is expected as electrode with low cost and large area. Therefore, we have developed carbon material inks and printed electrode by combining micro-wave treated graphite oxide (MwGO) and screen-printing method. However, the MwGO electrodes exhibited low water resistance. Cellulose nanofiber is mixed into the MwGO ink to improve water resistivity. As a result, increase in water resistance is achieved with maintaining electrical conductivity.

Striving for Sustainable Solutions: Optimizing Utility Properties of Recycled Paper with the Addition of Wet Strength Resin

Paper producers are increasingly challenged to meet customer demands for high-quality sanitary papers amidst rising price pressures and diminishing quality of recycled fibers. One promising avenue for enhancing paper quality involves augmenting wet strength. For this purpose, synthetic wet strength resins are used, among other things. This study explores the efficacy of utilizing a polyamide-epichlorohydrin resin-based agent for the internal sizing of white wastepaper. Such chemicals, when added to cellulosic fibers in proper amounts before the paper is made, can not only improve water resistance and air permeability of the finished product but also significantly affect both the dry and wet strength paper, which is a crucial aspect for sanitary papers. This study shows that the appropriate addition of resin allows the wetted recycled paper to retain even more than 30% of its dry strength, while in the dry state, the breaking strength of the paper is improved by approximately 46%. As the demand for more sustainable and resistant paper products continues to grow, the use of wet strength agents is expected to increase in the coming years, as well as the need for research in this field. This research therefore undoubtedly contributes to advancing sustainable practices within the paper industry, aligning with the principles of circular economy by optimizing the utility of recycled fibers while maintaining product quality.

Synthesis of Water-Dispersible Poly(dimethylsiloxane) and Its Potential Application in the Paper Coating Industry as an Alternative for PFAS-Coated Paper and Single-Use Plastics.

Polyethylene-, polyvinylidene chloride-, and per- and polyfluoroalkyl substance-coated paper generate microplastics or fluorochemicals in the environment. Here, we report an approach for the development of oil-resistant papers using an environmentally friendly, fluorine-free, water-dispersible poly(dimethylsiloxane) (PDMS) coating on kraft paper. Carboxylic-functionalized PDMS (PDMS-COOH) was synthesized and subsequently neutralized with ammonium bicarbonate to obtain a waterborne emulsion, which was then coated onto kraft paper. The water resistance of the coated paper was determined via Cobb60 measurements. The Cobb60 value was reduced to 2.70 ± 0.14 g/m2 as compared to 87.6 ± 5.1 g/m2 for uncoated paper, suggesting a remarkable improvement in water resistance. Similarly, oil resistance was found to be 12/12 on the kit test scale versus 0/12 for uncoated paper. In addition, the coated paper retained 70-90% of its inherent mechanical properties, and more importantly, the coated paper was recycled via pulp recovery using a standard protocol with a 91.1% yield.

Maize‐derived zein/acrylic hybrid emulsion for superior skin adhesion and water resistance in cosmetic adhesives

AbstractWaterborne acrylic emulsions are considered suitable materials for cosmetic skin adhesives because of their positive attributes, such as their safe water‐based polymerization process and low volatile‐organic‐compound emissions. The significant challenge of inadequate water resistance in emulsion adhesives, which is primarily caused by the excess surfactants retained at the interface of emulsion particles upon film formation, necessitates urgent resolution for their viable application as cosmetic adhesives. Zein, a corn‐derived protein, possesses hydrophobic amino acids that provide exceptional water‐repellent characteristics. Therefore, zein is expected to exhibit a remarkable skin‐adhesion attribute. This paper presents the introduction of a pioneering zein/acrylic hybrid emulsion exhibiting remarkable skin adhesion and water resistance, which was achieved through the use of zein, a corn‐derived protein. After formation, the zein/ sodium dodecyl sulfate (SDS) complex can unfold the zein chain, thereby enhancing skin adhesion, while concurrently inhibiting surfactant migration to enhance water resistance. The zein/SDS complex was introduced into the Pre‐emulsion (PE) manufacturing process during emulsion polymerization. As expected, the zein/acrylic hybrid emulsion demonstrated favorable skin adhesion and a notable improvement in water resistance. This approach presents a promising avenue for the practical application of emulsion nanoparticles as eco‐friendly cosmetic adhesives, offering excellent durability and skin adhesion through the utilization of naturally derived proteins.

A tough, reversible and highly sensitive humidity actuator based on cellulose nanofiber films by intercalation modulated plasticization

Cellulose nanofiber was an ideal candidate for humidity actuators based on its wide availability, biocompatibility and excellent hydrophilicity. However, conventional cellulose nanofiber-based actuators faced challenges like poor water resistance, flexibility, and sensitivity. Herein, water-resistant, flexible, and highly sensitive cross-linked cellulose nanofibers (CCNF) single-layer humidity actuators with remarkable reversible humidity responsiveness were prepared by combining the green click chemistry modification and intercalation modulated plasticization (IMP). The incorporation of phenyl ring and the crosslinked network structure in CCNF films contributed to its improved water resistance and mechanical properties (with a stress increased from 85.9 ± 3.1 MPa to 141.2 ± 21.5 MPa). SEM analysis confirmed enhanced interlaminar sliding properties facilitated by IMP. This resulted in increased flexibility and toughness of CCNF films, with a strain of 11.5 % and toughness of 9.9 MJ/m3. These improvements efficiently enhanced humidity sensitivity for cellulose nanofiber, with a 4.8-fold increase in bending curvature and a response time of only 3.4 ± 0.1 s. Finally, the good humidity sensitivity of modified CNF can be easily imparted to carbon nanotubes (CNTs) via simple self-assembly method, thus leading to a high-performance humidity-responsive actuator. The click chemistry modification and IMP offer a new avenue to fabricate tough, reversible and highly sensitive humidity actuator based on cellulose nanofiber.

Enhancing Water Resistance and Mechanical Properties of Cemented Soil with Graphene Oxide.

Although cemented soil as a subgrade fill material can meet certain performance requirements, it is susceptible to capillary erosion caused by groundwater. In order to eliminate the hazards caused by capillary water rise and to summarize the relevant laws of water transport properties, graphene oxide (GO) was used to improve cemented soil. This paper conducted capillary water absorption tests, unconfined compressive strength (UCS) tests, softening coefficient tests, and scanning electron microscope (SEM) tests on cemented soil using various contents of GO. The results showed that the capillary water absorption capacity and capillary water absorption rate exhibited a decreasing and then increasing trend with increasing GO content, while the UCS demonstrated an increasing and then decreasing trend. The improvement effect is most obvious when the content is 0.09%. At this content, the capillary absorption and capillary water absorption rate were reduced by 25.8% and 33.9%, respectively, and the UCS at 7d, 14d, and 28d was increased by 70.32%, 57.94%, and 61.97%, respectively. SEM testing results demonstrated that GO reduces the apparent void ratio of cemented soil by stimulating cement hydration and promoting ion exchange, thereby optimizing the microstructure and improving water resistance and mechanical properties. This research serves as a foundation for further investigating water migration and the appropriate treatment of GO-modified cemented soil subgrade.

High-strength gypsum binder with improved water-resistance coefficient derived from industrial wastes.

The article presents the possibility of increasing the water resistance of gypsum binders (GBs) obtained based on synthetic gypsum by introducing additives derived from industrial wastes. Regularities were obtained for the influence of the type and amount of additives on the water/gypsum ratio (W/G), strength indicators and water resistance of high-strength GB. The introduction of a single-component additive to improve water resistance does not have a significant effect. Complex additives based on Portland cement, granulated blast-furnace slag, electric steel-smelting slag, expanded clay dust and granite screenings of various fractions have been developed that make the maximum contribution to improving the water resistance of a high-strength GB based on synthetic calcium sulphate dihydrate, which made it possible to increase the water-resistance coefficient from 0.39 to 0.82.

Characterization of acid-modified polyvinyl alcohol and its application to barrier-coated paper for eco-friendly food packaging

Polyvinyl alcohol(PVA) can be used as a barrier film against gases such as oxygen because of its dense thin-film structure formed by hydrogen bonding; however, its poor water/moisture resistance and low water vapor barrier properties limit its application in food packaging. Herein, oxalic acid-modified PVA(POA) was prepared and crosslinked with Ca2+ to develop a PVA coating solution with improved water resistance for application on paper-based food packaging materials. The crosslinking reaction to improve the water resistance of conventional PVA requires a long reaction time, and preparing a coating solution with crosslinked PVA is virtually impossible. However, the newly developed PVA coating solution may be suitable for the paper-coating industry because crosslinking proceeds simultaneously with drying after coating. Furthermore, in eco-friendly processes using water as a solvent, multilayer-coating is not possible with conventional PVA, whereas the developed coating is resistant to water-soluble processes through crosslinking and can be stacked on top of each other. The Ca2+-crosslinked POA layer exhibited excellent oxygen and water vapor barrier properties through an additional acrylic emulsion coating resulting in OTR and WVTR of 0.13 mL/m2·day and 0.82 g/m2·day. To evaluate recyclability of the coated paper, alkali dissociation and recyclability tests were conducted, and the results showed a repulpability rate of 99.7%, indicating that the paper pulp can be recycled. Biodegradability tests under lab-scale simulated industrial composting conditions showed 91.8% biodegradability, confirming eco-friendliness of the coated paper. Those multifunctional properties of the developed multicoated paper make it excellent additions to paper packaging, particularly for food packaging applications.

Closing the loop: Waste valorisation from vegetal sources to develop fruit active films

Cellulose-rich residue after agar extraction was incorporated into gelatin film forming formulations in order to revalorize it and improve film properties. This revalorized cellulose was compared with the commercial sodium carboxymethyl cellulose, also employed in gelatin films. Cellulose addition improved water resistance and UV light barrier properties of films, contributing to food shelf life extension. Additionally, grape marc extract was incorporated into cellulose-containing gelatin film forming formulations to promote antioxidant activity. These films showed the ability to be thermo-sealed and were used to pack grapes, thus, closing the loop from food waste to food packaging.

Assessment of Engineering Behavior and Water Resistance of Stabilized Waste Soils Used as Subgrade Filling Materials

Urban construction has generated substantial amounts of waste soils, impeding urban ecological development. With the aim of promoting waste recycling, waste soils possess a high potential for sustainable utilization in subgrade construction. However, these waste materials exhibit inadequate engineering properties and necessitate stabilization for an investigation into their long-term performance as subgrade filling materials. Initially, a thorough assessment and comparison were conducted to examine the key mechanical properties of lime- and cement-stabilized soils with mixed ratios (total stabilizer contents ranging from 2% to 8%). The results indicated that these soils met the requirements of subgrade materials except for the 2% lime-treated soil. Subsequently, to reveal the improvement in water resistance of stabilized waste soil (e.g., under conditions of rainfall or elevated groundwater table), the effects of soil densities and stabilizer contents on the disintegration characteristics were investigated using a range of disintegration tests. An evolutionary model for the disintegration ratio of stabilized soils was then developed to predict the process of disintegration breakage. This model facilitates the quantification of the lower disintegration rates and elevated disintegration time attributed to higher levels of compactness and stabilizer contents during a three-stage disintegration process. This enhances the understanding and evaluation of sustainable applications in stabilized waste soils used as subgrade filling materials.

Partially sulfonated polystyrenes: A new gypsum superplasticizer

Calcium sulfate hemihydrate is widely used for gypsum product fabrication; however, it requires superplasticizers to improve its fluidity and workability. In this study, we aimed to develop a novel superplasticizer based on partially sulfonated polystyrene (PStSS-fSS) for calcium sulfate hemihydrate. We synthesized PStSS-fSS by polymerization of styrene and sodium 4-styrenesulfonate and compared its performance with polynapthalene sulfonate (PNS) in terms of fluidity, zeta potential, hydration rate, and water resistance. PStSS-fSS exhibited higher fluidity than PNS without hydration delay of hemihydrate. The higher fluidity was attributed to the enhanced polymer adsorption on the hemihydrate surface because of the hydrophobic units. PStSS-fSS also imparted better water-resist properties to the gypsum products. PStSS-fSS is confirmed as a better superplasticizer than PNS for calcium sulfate hemihydrate, providing higher fluidity and improved water resistance.

Effect of resin content on the water-resistant, mechanical, and thermal properties of scrimber made from radiata pine wood (Pinus radiata D. Don)

ABSTRACT Scrimber is processed by laminating wood fiber mats impregnated with phenolic resin under hot pressing. One of its essential components is phenolic resin. In this study, the effect of phenolic resin content on the structural, water-resistant, mechanical, and thermal properties of pinewood scrimbers was investigated. Results showed that phenolic resin facilitated the collapse of cell walls at low pressure during lamination, and higher resin content markedly reduced cell wall cracking. The cellulose I structure of pinewood remained intact, whereas its crystallinity decreased as resin content increased. Moreover, the resin significantly improved water resistance and dimensional stability; an increase in resin content led to a more pronounced improvement. The water absorption in 35 h at a resin content of 15 wt.% was approximately 1/10 of that at 9 wt.%. Scrimbers with a resin content of 9 wt.% exhibited a 50% increase in modulus of rupture (MOR) and a more than 1.4-fold increase in modulus of elasticity (MOE) relative to that of solid pine wood. As the resin content increased, MOR remained stable, MOE slightly decreased, and shearing strength increased. In addition, phenolic resin promoted the thermal degradation of scrimbers, and the higher resin content in the scrimber led to better thermal degradation.

Modification of wood via biochar particle impregnation

Thermal-hydro-mechanical (THM) densification was performed on Picea abies (spruce), Abies alba (European fir), Populus nigra (poplar), and Fagus sylvatica (beech). Prior to THM treatment, the wood was impregnated with an aqueous solution containing 1%, 2.5%, and 5% biochar. Mechanical characteristics (modulus of elasticity, modulus of rupture), set-recovery, and contact angle were measured and compared for all samples in relation to the percentage of biochar present in the mixture. Impregnation with biochar/water mixture in combination with THM treatment resulted in densified wood with improved properties. Spruce showed the most notable improvement in water resistance, in addition to having the largest reduction in set-recovery at 57% and the highest contact angle value at 120°. There was also significant improvement in the mechanical properties of spruce wood, especially when impregnated with 2.5% and 5% of biochar, with MOE values of 17.09 and 18.61 GPa and MOR values of 190.47 and 176.41 MPa, respectively. The only comparable values were observed in beech impregnated with 2.5% biochar mixture, with a MOR value of 204.6 MPa. These findings highlight the effectiveness of biochar-enhanced impregnation together with THM treatment in improving the structural and mechanical properties of wood, with distinct improvements observed in spruce and a few improvements in beech.

Enhanced Mechanical and Thermal Properties of Polyimide Films Using Hydrophobic Fumed Silica Fillers.

Polyimide (PI) composite films with enhanced mechanical properties were prepared by incorporating modified fumed silica (FS) particles while preserving their optical and thermal characteristics. The PI matrix was synthesized using a fluorinated diamine, a fluorinated dianhydride, and a rigid biphenyl dianhydride via chemical imidization. Commercially available FS particles, including unmodified FS particles (0-FS) and particles modified with dimethyl (2-FS), trimethyl (3-FS), octyl (8-FS), octamethylcyclotetrasiloxane (D4-FS), and polydimethylsiloxane (PDMS-FS) were used. Scanning electron microscope images and nitrogen adsorption-desorption isotherms revealed well-defined porous structures in the FS particles. The water contact angles on the composite films increased compared to those of the pristine PI films, indicating improved water resistance. The PI/0-FS films exhibited a typical trade-off relationship between tensile modulus and elongation at break, as observed in conventional composites. Owing to the poor compatibility and agglomeration of the PDMS-FS particles, the PI/PDMS-FS composite films exhibited poor mechanical performance and diminished optical characteristics. Although the longer-chained FS particles (8- and D4-FS) improved the tensile modulus of the PI film by up to 12%, a reduction of more than 20% in toughness was observed. The PI composite films containing the methylated FS particles (2- and 3-FS) outperformed 8- and D4-FS in terms of mechanical properties, with PI/3-FS films showing an over 10% increased tensile modulus (from 4.07 to 4.42 GPa) and 15% improved toughness (from 6.97 to 8.04 MJ/m3) at 7 wt. % silica loading. Except for the PI/PDMS-FS composites, all composite film samples exhibited more than 86% transmittance at 550 nm. Regarding thermal properties, the glass transition temperature (Tg) and thermal stability remained stable for most composite films. In addition, PI/3-FS films demonstrated enhanced dimensional stability with lower coefficients of thermal expansion (from 47.3 to 34.5 ppm/°C). Overall, this study highlights the potential of incorporating specific modified FS particles to tailor the mechanical, optical, and thermal properties of PI composite films.