The growing interest in utilizing waste for composite development has prompted investigations across social, economic, and environmental domains. This study focuses on utilizing recyclable waste plastic materials and micro-sized ground tire rubber (GTR) of varying sizes (600 μm, 300 μm, and 150 μm) to create a polymer matrix composite (PMC). Employing a thermal blending technique, the manufacturing process adjusts the composition ratios of polymer and GTR from 90:10 to 50:50. Subsequently, Energy Dispersive Spectroscopy (EDS) is utilized to analyze the PMC composition, while Fourier-transform infrared spectroscopy confirms functional group and chemical structure. The study demonstrates significant improvements in various properties upon adding GTR to High-Density Polyethylene (HDPE) and Low-Density Polyethylene (LDPE) composite materials. For HDPE-GTR composites, the melting temperature (Tm) ranged from 120.29 °C to 138.53 °C, crystallization temperature (Tc) from 102.84 °C to 127.14 °C, and enthalpy of melting (ΔHm) from 70.96 to 139.67 J g−1. Crystallinity (Xc) varied from 48.43% to 52.96%. In LDPE-GTR composites, Tm ranged from 106.08 °C to 129.57 °C, Tc from 90.27 °C to 112.20 °C, ΔHm from 75.59 to 142.53 J g−1, and Xc from 51.59% to 54.05%. Moreover, mechanical properties such as tensile strength, flexural modulus, and impact strength exhibited enhancements with GTR addition to the polymer matrix. These findings underscore the potential of sustainable waste utilization, advancing environmentally friendly and resource-efficient composite materials.
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