Shot Impact Research Articles

An Advanced DEM-FEM Method for Herringbone Gear in Shot Peening

Introduction: The complex geometry of herringbone gear can lead to uneven surface strengthening, which affects the overall effect of treatment. Methods: A discrete element model (DEM) of shot peening for herringbone gears was developed, incorporating accurate gear surface parameters to study impact characteristics along the tooth profile. A finite element model (FEM) was created for small local units of the gear surface to calculate the residual stress and roughness. Results: There are a large number of low-velocity shots at the root of the gear, and the closer to the top of the gear, the higher the impact velocity of the shots, but the number of impacts also decreases. The surface roughness Sa near the root of the tooth is the smallest, the Sa at the pitch circle is the largest, and the Sa at the top of the tooth is intermediate. However, the residual stress levels at different positions of the tooth surface are not significantly different. Conclusion: The difference in tooth surface roughness of herringbone gear is the synergistic effect of shot impact velocity and shot frequency, but this synergistic effect has no significant effect on the stress after shot peening.

An analytical model for predicting residual stress in shot peening with strain energy method

In this study a model by novel analytical approach is developed and experimentally verified for shot peening residual stress distribution. The residual stress field induced by single shot impact is calculated by using Glinka–Molski energy-based method and kinematic hardening model. The formulation of the compressive residual stress (CRS) distribution is often based on plane strain or plane stress. It can be determined from the derived relation presented in this paper, the final residual stress in the full coverage conditions is the average of the two strain and stress plane expressions proposed by previous researchers. The distribution of residual stress is one of the key differences between the profiles produced by the results of the current model. There is a significant distinction between surface residual stress and maximum CRS, because the CRS profile near the surface is more curved compared to profiles obtained in earlier analytical models. The experimental data obtained by XRD analysis indicate the correctness and precision of the current model. Another goal of this study is to increase the fatigue life of GTD-450 stainless steel by shot peening at two different peening intensities. The fatigue life of samples were obtained by rotary bending test. Analytical results that confirmed by experimental findings shown bigger maximum compressive residual stresses occurred in higher shot peening intensities. This incident can improved fatigue life by deeper plastically deformed layer.

Depth-resolved mechanical behaviour of shot peened 7050-T7451 aluminium surfaces using in-situ synchrotron X-ray diffraction

We have assessed the elasto-plastic (sub)surface behaviour of 7050-T7451 aluminium alloy treated by shot peening using S110 steel shots of 300 μm in diameter and two different intensities, namely Almen intensity (A) of 3.4 (low-intensity) and 10.9 (high-intensity). Shot peening (SP) is a cold work process applied in the aerospace industry to enhance the fatigue tolerance of structural components after machining. The local mechanical response within the SP-induced layer was depth profiled at room temperature by performing an X-ray micro-diffraction experiment in transmission geometry at a synchrotron source, during tensile loading of the specimen to rupture. The presence of a SP-induced layer in the specimen is evidenced by compressive longitudinal lattice strains (∼-540 με for low-intensity and ∼-4200 με for high-intensity at 0.1 mm from the surface for the 311 reflection), parallel with respect to the applied load, i.e. perpendicular to the direction of impact of the steel shots, and also by higher values of the Full-Width-at-Half-Maximum (FWHM) of the diffraction peaks than those measured in the bulk material, due to the local plastic deformation induced by shot peening. High-intensity shot peening produced a higher surface roughness (Sa ∼13 μm), and also two times thicker deformed surface layer (∼0.4 mm), than low-intensity shot peening (Sa ∼2 μm and ∼0.2 mm thick deformed layer). For both shot peening conditions, the local yield stress of the surface layer and bulk material were similar, however the severely affected layers exhibit a non-linear elastic behaviour when applying loads lower than the yield stress of the material. Beyond yielding, the presence of SP-induced layers is mainly evidenced by the relatively higher value of the FWHM near-surface compared to the bulk (∼20 % higher for low-intensity and ∼40 % for high-intensity), due to the initial plastic deformation accumulated during shot peening and additional plasticity during loading of the specimen.

Fluid-particle-structure interaction in single shot peening

Shot peening is a widely used cold-working process. Physical phenomena of shot peening are analyzed using the developed fluid-particle-structure coupled solver. The influences of the flow field and shot peening parameters such as the shot impact velocity and shot size are investigated in the case of the falling, impacting, and rebounding single particle. The weakly coupled solver applies the immersed boundary method which enables direct evaluation of the interactions between the unsteady flow field and moving/deforming objects. The elastoplastic object of AISI4340 during the collision of rigid steel shot is analyzed dynamically using the finite element method. Consequently, it is clarified that the flow field of the post-collision between the shot and structure can be characterized by the relative Reynolds number, which is based on the shot diameter and relative velocity between the uniform flow and rebounding shot velocities. As the relative Reynolds number increases, the complex flow field and vortex structures are generated at the collision location. These fluid structures affect the collision phenomena resulting in the random behavior of the shot and the asymmetric indentation in the structure.

Residual stress and crystallite size analysis of SMAT on AA7075-T6

The study examines how SMAT influences the microstructure, dislocation density, and residual stress of AA7075-T6 alloy. SMAT involves the repeated impact of shots on a material surface within a vibration chamber, inducing severe plastic deformation and grain refinement. The study explores the interplay between vibration-induced shot effects and their impact on surface properties, emphasizing the importance of optimizing process parameters for improved material performance. Experimental analyses, including surface and subsurface microstructure examinations, X-ray diffraction (XRD) characterization, and residual stress evaluations, are conducted to elucidate the underlying mechanisms of SMAT. Results indicate that SMAT leads to significant plastic deformation, grain size reduction, increased dislocation density, and microstrain. The treatment produces a nanocrystallite layer, enhancing material properties. Residual stress measurements reveal a surface stress of −245 MPa, increasing to −360 MPa at 50 µm depth. The proposed multiple impact model accurately predicts deformation behavior, highlighting the deep pit regions formed during SMAT. This comprehensive investigation provides insights into the dynamic nature of SMAT and its potential for enhancing material properties. By integrating experimental findings with numerical modeling approaches, the study advances our understanding of SMAT-induced plastic deformation mechanisms and residual stress profiles.

COVID-19 Vaccination Leads to Less Pneumonia at Chest CT

The study’s objective was to assess, using CT scans, the impact of vaccinations and booster shots on the severity of COVID-19 pneumonia. In this retrospective analysis, 210 Covid-19 patients were included. Within six weeks of receiving a COVID-19 diagnosis, every patient who was included had at least one CT scan and had received a full, partial, or no vaccination. Patients were separated in three groups. A 6-point scale called the Pneumonia Score was used to compare the severity of pneumonia across the three groups. Hypertension, CAD, DM and CKD were the most common comorbidities among all cases. Mean CRP in group I was 94.7±15.63 mg/dl, in group II mean CRP was 96.9±11.44 mg/dl and in group III mean CRP was 97.3±5.35 mg/dl. We found that severity of pneumonia score 5 was higher in group III in 16 (22.8%) as compared to group I in 4 (5.7%) and group II in 8 (11.4%) cases with p value 0.003. Hospital stays and ICU admission was also higher in non-vaccinated case with p value 0.004. Rate of mortality in group I was 7 (10%), in group II was 13 (18.6%) cases while in group III was 15 (21.4%) cases.

Evaluating the pinnacle of football match key statistics as in‐play information for determining the match outcome of Europe's foremost leagues

AbstractObjectivesThe purpose of this study is to evaluate the pinnacle of football match key statistics as in‐play information for determining the match outcome of Europe's foremost leagues, namely those in England, Scotland, Spain, Germany, Italy, France, Portugal, Belgium, Turkey, the Netherlands, and Greece. The study analyzed a sample of 98,849 matches across all sports leagues from the 2002/2003 to 2023/2024 seasons.MethodsThe techniques employed include the zero‐inflated Poisson regression model and generalized ordered logit/partial proportional odds (gologit/ppo) models.ResultsThe findings revealed that, for both home and away teams, the number of shots, shots on target, corners, and the changes from one season to another, as well as the occurrence of Covid‐19, are factors that encourage goal scoring. On the other hand, fouls committed, yellow cards, and red cards act as limiting factors for goal scoring. The effects are higher in the full‐time play than in the halftime. However, the impact of the number of goals scored in the last match and the effect of Covid‐19 are negligible for the home and away teams, respectively. Moreover, when comparing the impacts specifically within home teams and within away teams, it was found that yellow and red cards are highly detrimental, while the positive impact of shots on target surpasses these and other factors in home teams. In contrast, for away teams, the negative impact of yellow and red cards is more significant than any other factor.ConclusionFootball match key statistics including the number of shots, shots on target, corners, change from one season to another, fouls committed, yellow cards, red cards, last match outcome, and occurrence of Covid‐19 are essential determinants of the match outcome whether a team is at home or way but the impact is higher during the second half of the play.

Studies on residual stress and surface topography after pneumatic shot peening using discrete element method–finite element method coupled model

After pneumatic shot peening, compressive residual stress is induced on the surface of the target, which will improve the fatigue life. During the process, surface roughness is also induced, which may reduce the fatigue life. To achieve the optimum compressive residual stress with the smallest surface roughness, the formation mechanism of the residual stress field and the surface topography are revealed. Then, pneumatic shot peening is simulated by using a discrete element method–finite element method coupled model. Based on the effects of four variables (the incident angle θ, the initial shot velocity v0, the shot radius R) and the mass flow rate rm on five parameters (the equivalent plastic strain, the equivalent stress, the surface compressive residual stress, the maximum compressive residual stress), the surface roughness is investigated. The results show that it induces a residual elastic–plastic strain after the impact of a single shot, which can form a crater and a hemispherical residual stress field. After the impact of many random shots, scattered craters connect with each other, therewith a rough and continuous surface topography is formed. Scattered residual stress fields couple with each other, and a constant residual stress layer with the compressive residual stress in the surface and the tensile residual stress in the subsurface are formed. All five parameters are determined by the residual elastic–plastic strain, which increases as the augment of the normal impact velocity, the shot mass, and the coverage rate. Along with the increase of θ and rm, these five parameters firstly increase and then decrease; with the increase of v0 and R, these five parameters increase. Therefore, reasonable values of θ, v0, R, and rm should be chosen to obtain the optimum compressive residual stress with as small surface roughness as possible.

A study on bending deformation behavior induced by shot peening based on the energy equivalence

Shot peening is an essential process for forming large thin-walled components in aerospace industries. However, it is challenging to determine directly the mapping relationship between shot peening parameters and deformation response because of the complex elastic–plastic deformation of shot-peened components. In this paper, a computational model of bending deformation of peened plate samples is established by examining the shot peening behavior from the aspect of energy equivalence, in which the deformation energy of the shot-peened plate is determined by the total kinetic energy input due to the shot impacts and a correction factor that takes into account the influences of oblique impact, shot interaction and shot overlap on the peen forming process in practice. It is proven that the square of curvature radius is proportional to the cube of the thickness but inversely proportional to the indentation coverage and the average kinetic energy input of a single shot. For the effect of a single shot impact in peen forming, the average kinetic energy input of a single shot is a power function with the indentation diameter.

The Effect of Infrared Laser Irradiation on the Surface Morphology and Electrical Properties of Zinc Metal

This study details the irradiation of pure (99.995%) and immaculate metallic Zinc using Nd: YAG laser (1064 nm, 10 mJ, 9–14 ns). The influence and impact of multiple laser shots on the formation of microstructures and crystal structure orientations is assessed. Arrays of ablated craters are machined on the whole surface of the target to probe the electrical and topographical characteristics of laser-treated surfaces. Irradiated samples are examined by multiple characterizing techniques such as scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), and a four-point probe for electrical conductivity measurements. SEM and AFM analysis exhibited the formation of laser-induced ripple structures with periodicity sheerly dependent on laser shots. A comparison of surface topography of the virgin and treated samples disclosed a pronounced modification in surface texture. The XRD patterns of laser shined targets indicate no momentous structural change in the crystal structure, whereas the measurements on the electrical conductivity of the irradiated surfaces exhibit an exponential descending trend with an augmentation in laser shots.

Surface Nanocrystallization and Numerical Modeling of 316L Stainless Steel during Ultrasonic Shot Peening Process

Surface nanocrystallization of metals and alloys via high-frequency ultrasonic shot peening (USP) can significantly increase the mechanical properties of the materials. However, the relationship between the external process parameters and the internal microstructure of the materials is still unclear and an accurate numerical model to simulate the USP process is urgently required for better control of the grain refinement process. In this study, we successfully realized surface nanocrystallization of 316L stainless steel using USP with an ultrasonic frequency and amplitude of 20 kHz and 50 μm, respectively. The microstructure evaluation of 316L stainless steel during USP was revealed. We established a finite element numerical model to simulate the high-frequency USP process and calculated the plastic strain and stress distribution of 316L stainless steel during the grain refinement process. We investigated the effects of the ultrasonic frequency, working distance, and ultrasonic amplitude on the plastic strain and stress distribution on the materials using the finite element simulation method. The dynamic behavior of the shot during the USP process was studied using a high-speed camera, and the FE simulation results agreed well with the experimental results. We also investigated the impact of multiple shots during the USP process by the high-speed camera observation and FE simulation. Research results indicate that high-frequency USP is an effective method to obtain large-scale bulk nanocrystalline materials and the finite element simulation can help materials scientists and engineers to better understand the relationship between the process parameters and microstructure evaluation of 316L stainless steel.

An empirical study on the close-range post-ricochet orientation of AK bullets (7.62 mm × 39 mm)

Most of the injuries and deaths from ricocheting bullets in shooting incidents are usually reported due to misaimed shots that had ricocheted close to the victims. Although the destabilisation of ricocheted bullets during their ricochet flights is a generally known phenomenon, no significant quantitative-based scientific studies have attempted to understand bullets’ post-ricochet orientations at close distances. This empirical study explores close-range post-ricochet orientations of AK bullets (7.62 mm × 39 mm) on a range of domestic surface types typically encountered during bullet ricochet incidents. This study has revealed that ricocheting AK bullets off of various wood types and tile samples produce side-on impacts into closely located targets following a rightwards yaw action. It has also been shown that AK bullets ricocheting off concrete and cement samples at 5-degree incident angles produced nose-forward impacts on paper witness screens, similar to an orthogonal impact of a direct-fired shot. The findings present important new information on the post-ricochet yawing behaviour of AK bullets, which has the potential to aid future shooting reconstructions in which victims are hit by closely ricocheted bullets.

Residual Stress Enhancement by Laser Shock Treatment in Chromium-Alloyed Steam Turbine Blades.

In-service turbine blade failures remain a source of concern and research interest for engineers and industry professionals with attendant safety and economic implications. Very high-pressure shock impacts from laser shots represent an evolving technique currently gaining traction for surface improvement and failure mitigation in engineering components. However, the physical characteristics and effects of parameter variations on a wide range of materials are still not fully understood and adequately researched, especially from a computational point of view. Using the commercial finite element code ABAQUS©, this paper explores the application of laser shock peening (LSP) in the enhancement of residual stresses in Chromium-based steel alloyed turbine blade material. Results of the numerically developed and experimentally validated LSP model show that peak compressive residual stresses (CRS) of up to 700 MPa can be induced on the surface and sub-surface layers, while the informed varying of input parameters can be used to achieve an increase in the magnitude of CRS imparted in the peened material. Analysis of the hierarchy of influence of the five input parameters under investigation on residual stress enhancement reveals the laser shock intensity as the most influential, followed in descending order of influence by the exposure time, shot size, degree of overlaps, and the angle of shot impact.

Combination of Laser Shock Peening with Cavitation, Shot, and Ultrasonic Impact Hardening for Stainless Steels Surface Characteristics Improving

Combination of Laser Shock Peening with Cavitation, Shot, and Ultrasonic Impact Hardening for Stainless Steels Surface Characteristics Improving

Extending conventional surface roughness ISO parameters using topological data analysis for shot peened surfaces

The roughness of material surfaces is of greatest relevance for applications. These include wear, friction, fatigue, cytocompatibility, or corrosion resistance. Today’s descriptors of the International Organization for Standardization show varying performance in discriminating surface roughness patterns. We introduce here a set of surface parameters which are extracted from the appropriate persistence diagram with enhanced discrimination power. Using the finite element method implemented in Abaqus Explicit 2019, we modelled American Rolling Mill Company pure iron specimens (volume 1.5 × 1.5 × 1.0 mm3) exposed to a shot peening procedure. Surface roughness evaluation after each shot impact and single indents were controlled numerically. Conventional and persistence-based evaluation is implemented in Python code and available as open access supplement. Topological techniques prove helpful in the comparison of different shot peened surface samples. Conventional surface area roughness parameters might struggle in distinguishing different shot peening surface topographies, in particular for coverage values > 69%. Above that range, the calculation of conventional parameters leads to overlapping descriptor values. In contrast, lifetime entropy of persistence diagrams and Betti curves provide novel, discriminative one-dimensional descriptors at all coverage ranges. We compare how conventional parameters and persistence parameters describe surface roughness. Conventional parameters are outperformed. These results highlight how topological techniques might be a promising extension of surface roughness methods.

A Mathematical Study of COVID-19 Spread by Vaccination Status in Virginia

We introduce a novel n-stage vaccination model and corresponding system of differential equations that stratify a population according to their vaccination status. The model is an extension of the classical SIR-type models commonly used for time-course simulations of infectious disease spread and allows for the mitigation effects of vaccination to be uncoupled from other factors, such as changes in social behavior and the prevalence of virus variants. We fit the model to the Virginia Department of Health data on new COVID-19 cases, hospitalizations, and deaths broken down by vaccination status. The model suggests that, from 23 January through 11 September, fully vaccinated individuals were 89.8% less likely to become infected with COVID-19 and that the B.1.617.2 (Delta) variant is 2.08 times more transmissible than previously circulating strains of COVID-19. We project the model trajectories into the future to predict the impact of booster shots.

Comparison of TrackMan Data between Professional and Amateur Golfers at Swinging to Uphill and Downhill Fairways

Background: Golfers face different environmental conditions in each game played under various constraints. Enhancing affordances through training in a constrained outdoor environment is crucial. Objective: To analyze club head behavior at ball impact of a tee shot by 42 professional (PGs) and 25 amateur (AGs) golfers in swinging to uphill and downhill fairway environments using the TrackMan portable launch monitor. Methods: We used TrackMan to compare golf club movement adaptations in 42 PGs and 25 AGs. A 330-m driving range facing both the uphill (+5°) and downhill (-5°) fairways were used. The tee shot area was the only flat ground surface, with the uneven ground between the shot area and the 200-yard fairway. Results: The clubhead speed and attack angle were significantly higher among PGs than among AGs. PGs could adapt their swings to the uphill fairway by increasing the attack angle (3.6°±2.4) by 3.3° compared with the downhill fairway. The attack angle did not correlate with the launch angle among the AGs in the downhill condition, suggesting that they were unable to control the height of the ball based on the far side of the fairway. Conclusion: PGs increased the attack angle in uphill conditions, and their awareness of the affordance, which was different from that of AGs, allowed them to change the optimal ball trajectory to avoid perceived fairway risks. Thus, the more skill a player had, the better he was at recognizing the affordance of the visual field. PGs demonstrated a better ability to adapt to environmental constraints.

The Effects of Shot Distance and Impact Sequence on the Residual Stress Field in Shot Peening Finite Element Model

In order to investigate the effect of shot distance and impact sequence on the residual stress distribution of 42CrMo steel in shot peening (SP) finite element (FE) simulation, 3D dynamic models with order dimple pattern and stochastic dimple pattern were established via ABAQUS/Explicit 6.14, and the simulation results were compared with experiments. The results show that shot overlap has a significant effect on the residual stress distribution of peened parts. Meanwhile, there is a threshold (related to SP parameter) for shot distance in the vertical and horizontal directions. When the shot distance is greater than the threshold in this direction, the residual stress distribution after SP tends to be stable. The impact sequence has almost no effect on the impact of a small number of shots, but this effect will appear when the number of shots increases. It is necessary to avoid shot overlap and continuous impact of adjacent dimples when the FE model is established; on this basis, the distance between shots and the number of layers of the shots can be reduced as much as possible without affecting the residual stress distribution. In addition, the comparison of simulation and experimental results shows that the residual stress evaluation area consistent with the experimental measurement is essential to obtain accurate residual stress distribution in the FE simulation process.

A comparative study of plastic deformation behaviors of OFHC copper based on crystal plasticity models in conjunction with phenomenological and dislocation density-based hardening laws

An innovative crystal plasticity model was developed by incorporating the dislocation density-based hardening law, in which the grain-level hardening behavior is dependent on the evolution of the dislocation density in the cell walls and cell interiors and the evolution of the volume fraction of the cell walls. The large plastic deformations of OFHC copper single crystals and polycrystals were simulated by the two crystal plasticity models in conjunction with the dislocation density-based hardening law and the classic saturation-type phenomenological hardening law, respectively. A comprehensive comparison study on the 2 hardening laws was accordingly carried out in terms of the stress–strain responses and texture evolutions. The simulation results of the two crystal plasticity models conjuncted with the different hardening laws have a good consistency, and both of them are generally in good agreement with the experimental data, which therefore validate the developed crystal plasticity model incorporated with the dislocation density-based hardening law. The Taylor-type mean-field model and Voronoi-type full-field model were, respectively, used as the homogenization schemes to calculate the macroscopic stress–strain responses of the polycrystalline aggregate, and the two kinds of calculated results were compared and analyzed in detail. By using the Taylor-type mean-field crystal plasticity finite element method (CPFEM), the processes of single shot impact along the different impact angles were numerically simulated; the macroscopic plastic deformations, microscopic texture evolutions and dislocation density evolutions were resultantly investigated, which would conduce to the further study on the microscopic strengthening mechanisms of shot peening or surface mechanical attrition treatment, and the rise of the new ideas for relevant modeling.

An evaluation of the impact of shot and receiver lines spacing on seismic data quality – the Wierzbica 3D AGH seismic experiment

An attempt was made to describe the quality of the stacked seismic data semi-quantitatively with respect to the spacing of shot and receiver lines. The methods used included: signal-to-noise ratio calculation, seismic-to-well tie accuracy, wavelet extraction effectiveness and reliability of semi-automated interpretation of seismic attributes. This study was focused on the Ordovician-Silurian interval of the Lublin Basin, Poland, as it was considered as a main target for the exploration of unconventional hydrocarbon deposits. Our results reconfirm the obvious dependency between the density of the acquisition parameters and data quality. However, we also discovered that the seismic data quality is less affected by the shot line spacing than by comparable receiver line spacing. We attributed this issue to the fact of the higher irregularity of the shot points than receiver points, imposed by the terrain accessibility. We have also proven that the regularity of receiver and shot point distributionis crucial for the reliable interpretation of structural seismic attributes, since these were found to be highly sensitive to the acquisition geometry.