Abstract The cannon frame is a primary load-bearing component of the firepower system, and lightweight design plays an important role improving the artillery’s manoeuvrability. However, the present lightweight design methods don’t consider the interdependency between dimension and topology, hindering the cannon frame from achieving the ideal stiffness to mass ratio. To tackle this issue, a novel lightweight design methodology considering dimension and topology coupling is proposed. By means of orthogonal experiment and topology optimization, various topologies of cannon frame with distinct dimensions are generated. Then the response surface method (RSM) is implemented to devise surrogate models that embody dimension, topologies, stiffness and mass mapping. Finally, global optimization is performed using particle swarm optimization (PSO) algorithm to achieve the concurrent lightweight design of dimension and topology. Compared with the original scheme, the proposed design method reduces the weight by 12.7%.
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