Friction at connection interfaces plays an important role in understanding the nonlinear vibration response of jointed structures. A reliable friction contact model capable of reproducing nonlinear behaviors at the friction interface is critical in the design and optimization of jointed structures. In this paper, a multiscale friction model is proposed. This approach provides a novel perspective for improving prediction accuracy by combining the predictability offered by a physics-based model and the convenience of a phenomenological model. Specifically, this method considers the actual topography of joint interfaces by measuring the three-dimensional (3D) topography data with high-resolution instruments. The surface topography data is then processed to obtain the geometry data at different scales, and the finite element method is used to determine the physics-based multiscale contact pressure distribution of surfaces. The twofold Weibull mixture model is used to represent the contact pressure distribution and further determine the Iwan density function. The effectiveness of the proposed approach is validated by comparing the model predictions with the experiment results of a new as-built structure. Moreover, the effects of the surface roughness and waviness on the friction behavior are discussed.
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