Hygrothermal Conditions Research Articles

Investigating the durability of nano‐reinforced CFRP‐aluminum and CFRP‐CFRP bonded and bonded/bolted joints under hygrothermal conditions

Investigating the durability of nano‐reinforced <scp>CFRP</scp>‐aluminum and <scp>CFRP</scp>‐<scp>CFRP</scp> bonded and bonded/bolted joints under hygrothermal conditions

Utilizing a combination of experimental and machine learning methods to predict and correlate between accelerated and natural aging of CFRP/AL adhesive joints under hygrothermal conditions

AbstractThis study investigates how carbon fiber reinforced polymer (CFRP)‐to‐aluminum adhesive joints behave under accelerated aging conditions with hygrothermal exposure and compares these findings against naturally aged samples to evaluate material reliability in challenging environments. The CFRP‐to‐aluminum adhesive joints were manufactured and subjected to natural aging for durations ranging from 1 to 3 years with 6‐month intervals, as well as accelerated aging (hygrothermal) for periods ranging from 100 to 1200 h, with intervals of 50 h. Subsequently, the mechanical properties of the joints were evaluated using a three‐point bending test. To forecast natural aging times from accelerated aging data, five machine learning models were utilized: artificial neural network, support vector regression, linear regression, polynomial regression, and random forest regression. Hygrothermal aging significantly degraded the matrix, causing a shift in failure modes from cohesive to mixed types (cohesive, adhesive, and fiber tear failures), leading to a notable decline in bending strength. The study observed a 23.13% strength reduction in samples aged naturally for 3 years and a 24.33% decrease in those subjected to 1000 h of accelerated aging. The random forest regressor demonstrated superior accuracy in predicting natural aging times across different accelerated aging periods. Through the application of machine learning models, this study introduces a novel approach to forecast natural aging durations using data from accelerated aging experiments. This method shows potential for optimizing joints and composite structures, ultimately improving their durability and minimizing the likelihood of failures during operational use.Highlights Studied hygrothermal effects on accelerated aging of carbon fiber reinforced polymer/Aluminum (AL) adhesive joints. Noted strength reduction from hygrothermal aging. Used five machine learning models; random forest regression had the highest accuracy. Analyzed correlation between natural and accelerated aging of dissimilar adhesive joints.

A Higher-Order Theory for Nonlinear Dynamic of an FG Porous Piezoelectric Microtube Exposed to a Periodic Load

This paper investigates the nonlinear dynamic deflection, natural frequency, and wave propagation in functionally graded (FG) porous piezoelectric microscale tubes under periodic load, hygrothermal conditions, and an external electric field. The piezoelectric material used to make the smart microtubes has pores that may be smoothly changed or uniformly distributed over the tube wall. Here, three types of porosity distribution are taken into consideration. The nonlinear motion equations are constructed using a novel shear deformation beam theory and the modified couple stress theory (MCST). The nonlinear motion equations are solved using the fourth-order Runge–Kutta technique and the Galerkin approach. The effects of various geometric parameters, porosity distribution type, porosity factor, periodic load amplitude and frequency, material length scale parameter, moisture, and temperature on the nonlinear dynamic deflection, natural frequency, and wave frequency of FG porous piezoelectric microtubes are explored through a number of parametric investigations.

Nanoparticle integration in adhesive and hybrid single lap joints: effect on strength and fatigue life under environmental aging

Examining the mechanical performance of CFRP and aluminum samples subjected to environmental aging is crucial. Additionally, it is essential to develop methods to enhance their mechanical properties. This research investigates the impact of fullerene and single-walled carbon nanotubes (SWCNT) on the fatigue life and static strength of bonded and bonded/bolted joints. The study focuses on composite-to-composite (CTC) and composite-to-aluminum (CTA) substrates under three-point bending, both before and after hygrothermal aging. The samples were divided into four categories: (1) neat specimens, (2) specimens with added fullerene, (3) specimens with added SWCNT, and (4) specimens with a combination of 50% SWCNT and 50% fullerene. The experimental results indicated that the optimal nanoparticle ratio for bonded joints differs from that for bonded/bolted joints. Adding nanoparticles to the adhesive increased the fatigue life of SLJs, particularly in samples containing mixed particles and SWCNT. In some cases, nanoparticles amplified the effect of hygrothermal conditions, enhancing fatigue life further. The integration of nanoparticles into the adhesive and the use of bonded/bolted joints significantly improved joint strength, with the combination of both techniques yielding the best results. These modified joints offer a promising alternative to traditional joints in terms of strength and fatigue life. The study enhances understanding of the aging of adhesive and hybrid joints, especially dissimilar joints (composite to metal), and provides insights into their behavior under various environmental aging conditions. These methods show potential for optimizing joints and composite structures, improving durability, and reducing the likelihood of operational failures.

Influence of hygrothermal aging on the lifetime and mechanical properties of GFRP/Al adhesive joints

The study aimed to investigate the impact of hygrothermal aging on the degradation of mechanical properties and predict the lifetime of adhesive joints between aluminum alloy (AA6061) and glass fiber-reinforced epoxy (GFRP) composites. The adhesive joints were prepared in a single lap joint (SLJ) configuration and subjected to hygrothermal conditions to induce aging. Immersion tests were conducted at a water temperature of 70°C with varying aging periods (10, 18, 40, 54, 60, and 75 days) to assess the long-term performance and predict the lifetime of the joints. The tensile and shear strength of the adhesive joints were evaluated using a tensile test. The test was performed at room temperature (RT) with a speed rate of 1.3 mm/min. Among the different methods available for lifetime prediction, a semi-empirical approach was selected to analyze the changes in the mechanical properties of the adhesive joints. A comprehensive comparison was made between aged and unaged specimens. The experimental results revealed a reduction in the ultimate tensile and shear strength of the adhesive bonds over the 75-day aging period. The semi-empirical relationship used for long-term durability prediction of adhesive joint structures indicated a 78% decrease in ultimate tensile strength for the adhesive joints over a one-year aging period. This highlights the significant influence of hygrothermal aging on the mechanical properties of the investigated adhesive joints. During the aged periods, various failure modes were observed, including adhesive failure, cohesive failure, and structural failure.

Numerical modeling of biophilic design incorporating large-scale waterfall into a public building: Combined simulation of heat, air, and water transfer

Biophilic design, which integrates nature into built environments, fosters beneficial human–nature interactions. It has gained traction as a promising solution to achieve a better trade-off between sustainability and occupants' well-being. However, despite its potential, quantitative assessment of biophilic design, particularly water elements, remains limited. This study addresses this gap using a two-step approach that quantifies the effects of biophilic water design on indoor hygrothermal conditions. We first developed a numerical model that couples building energy simulations with computational fluid dynamics to accurately predict the heat, air, and water transfer phenomena caused by waterfalls and ponds, and a novel mathematical model that precisely calculates water evaporation using water potential as the driving force of moisture transfer. Then, using this proposed method, we performed a numerical analysis of an actual public building as the reference space. This analysis quantitatively evaluated the effects of water elements on a hygrothermal environment and their impact on energy conservation. A series of comparisons and discussions based on the simulation results demonstrated the model's capability to accurately simulate the hygrothermal environment influenced by waterfalls and ponds. Moreover, the study confirmed and quantified the effects of waterfalls, specifically its significant evaporative cooling effect during summer, humidifying effect in winter, and heat load reduction benefits. These findings enrich our understanding of the impacts of biophilic water design on indoor environments and energy conservation, thereby contributing to the optimization of biophilic design practices.

Analysis of Residual Post-Impact Compressive Strength of Composite Laminates Under Hygrothermal Conditions

Analysis of Residual Post-Impact Compressive Strength of Composite Laminates Under Hygrothermal Conditions

Enhancement of the hygrothermal ageing properties of gelatine films by ethylene glycol diglycidyl ether

Owing to the instability of gelatine in hygrothermal environments, gelatine-based cultural heritage undergo various deterioration processes, such as cracking, peeling, warping, curling and fracture, posing significant threats to its long-term preservation. Building on previous research, this study investigates the stability of polyol glycidyl ether–gelatine composite films under high-humidity and high-temperature conditions using ethylene glycol diglycidyl ether (EGDE) as a model compound. The hygrothermal ageing properties of EGDE–gelatine composite films are evaluated in terms of macrosize, mesoscopic structure, surface properties and mechanical properties. Results indicate that EGDE enhances the dimensional stability and swelling ratios of the composite films, stabilizes the pore structure and distribution and maintains the hydrophilicity and molecular structural stability under hygrothermal ageing conditions. Furthermore, the incorporation of EGDE leads to superior stress–strain properties of the composite films in such challenging environments. This study provides valuable experimental data for the preparation and conservation applications of gelatine-based cultural heritage materials.

A study on the surface responses and degradation mechanisms of epoxy-amine coating subjected to UV accelerated weathering and hygrothermal ageing using ToF-SIMS and FTIR analysis

Epoxy amine coatings were subjected to hygrothermal ageing and accelerated weathering conditions that is comprised of neutral salt spray test and UV accelerated degradation condition. Time-of-flight secondary ion mass spectrometry (ToF-SIMS) and Fourier Transform Infrared Spectroscopy (FTIR) were employed to study the surface responses and spectral variation of epoxy amine coatings subjected to different ageing conditions. As a result, principal component analysis (PCA) of ToF-SIMS positive ion spectra illustrated that principal component 1 (PC1) has collected information on a variation of surface responses caused by accelerated weathering and hygrothermal ageing conditions as compared to fresh epoxy amine coatings. On the other hand, principal component 2 (PC2) has distinguished the different surface responses generated on epoxy amine coatings that were subjected to UV accelerated degradation conditions and those that were not. FTIR analysis has demonstrated the hydrolysis and photooxidation of epoxy amine coatings from the growth of two absorption bands at 1709 cm−1 and 1650 cm−1, indicating the formation of carbonyl-containing groups such as ketones, aldehydes, phenyl formates, imine or tertiary amides. This comprehensive analysis provides significant insights into the degradation mechanisms of epoxy amine coatings subjected to corrosion under insulation (CUI) and/or artificial weathering (AW) environment. Understanding these mechanisms is pivotal for industries reliant on epoxy coatings, such as oil and gas, ensuring enhanced performance and extended lifespan of their products under varying environmental conditions. The findings also contribute to the broader field of materials science by offering methodologies and analytical approaches that can be applied to other polymeric coatings and materials.

Moisture sorption behavior of an epoxy-based structural adhesive and its impact on the mode I interlaminar fracture toughness of bonded joints in the oil and gas industry

Structural adhesives are widely used across industry sectors and, specifically in oil and gas, they appear as an alternative for structural joining instead of welding, to mitigate the risks arising from sparks in an environment with highly flammable products. In this sense, this article aims to evaluate the mechanical behavior of adhesive joints using the Double Cantilever Beam (DCB - to determine the GIC, mode I interlaminar fracture toughness) test before and after exposing these joints to severe environmental conditions, such as high humidity and high temperature. Also, three different surface treatments (manual sanding with abrasive sponge, solvent cleaning, and peel-ply application) of the adherend (carbon fiber/epoxy composite) are examined, as well as two different thicknesses of the adhesive layer (0.5 and 1.0 mm) to verify possible influences on the GIC behavior before and after conditioning. The results show that reducing manual surface treatment processes is a better option, to reduce the factors that cause greater dispersion in GIC values. In particular, cleaning the adherend with just isopropyl alcohol (solvent) before applying the adhesive yielded better GIC results among the tested techniques. Regarding thickness, the findings suggest that a greater thickness of the adhesive layer can lead to an increase in the plastic regions, enhancing the dissipation energy and improving the mode I interlaminar fracture toughness. Hygrothermal conditioning revealed the adverse effects of humidity on the adhesive, resulting in a 20–30 % reduction in GIC. Differential Scanning Calorimetry (DSC) analyses demonstrate that conditioning caused a notable reduction in the glass transition temperature (Tg) of the adhesive.

Effect of hygrothermal aging on the friction behavior and wear mechanism of the multi-filler reinforced epoxy composites for coated steel

Polymer-based composites for steel structure coating are an effective strategy to improve tribological properties and service durability under hygrothermal aging conditions. In the present paper, epoxy resin was improved by mechanical reinforcement and frictional lubrication fillers, and a kind of multi-filler reinforced epoxy composite (MFREC) was successfully prepared. Water uptake behavior, mechanical and thermal property evolution, friction behavior and wear mechanism as well as micro-topography analysis of MFREC under hygrothermal aging were conducted and discussed in detail. The research results showed that the water uptake curve of MFREC after distilled water and 5 wt% NaCl water solution immersions confirmed the two-stage diffusion model, where the quasi-equilibrium water uptakes were 4.23% and 3.67%, respectively. Additionally, the fundamental reason for the degradation of the mechanical and thermal properties of MFREC was the hydrolysis of the resin and the de-bonding of the fillers/matrix interface. The interface shear strength of MFREC adhesive and steel gradually decreased with the hygrothermal aging, but did not lose the bonding property, because the uniformly dispersed multi-fillers can fill the internal defects of the matrix and prolong the crack propagation path to block the effect. Before hygrothermal aging, MFREC had excellent friction and wear resistance compared to resin matrix, especially under water lubrication conditions. The anti-wear rate of MFREC increased by up to 59.6% compared to the room temperature dry test environment due to the coupling effects of the water lubrication and anti-friction characteristics of modified fillers. Hygrothermal aging had little effect (＜12%) on the friction coefficient of MFREC, but the anti-wear properties decreased significantly, especially the Ws increased by 255.1% under the 60 °C immersion condition. Because the degradation of thermal/mechanical properties was not enough to resist the high shear stress of the steel ball, leading to severe fatigue wear.

Mechanical and failure analysis of “outer single lap” adhesive joints of carbon fiber reinforced plastics under hygrothermal conditions

Carbon fiber reinforced plastics (CFRP)laminates are widely used in aircrafts. The laminates are often assembled into components by adhesive joints, which will be affected by elevated temperature and humidity during use, resulting in performance degradation. In this study, a compression test of “Outer Single Lap” adhesive joints of CFRP on the rear fuselage of a certain type of navigable aircraft was carried out to investigate the influence of hygrothermal conditions on their performance. The experimental environment includes the elevated temperature and wet condition (ETW) (71 °C, 85%RH) and Room temperature drying (RTD) (23 %, 30%RH). The test results show that RTD specimens have different stages, and the initial stage has good plasticity and no damage. However, when the load reached 50 %, the initial opening pattern damage occurred, which eventually led to the failure of the 20° opening. Compared with RTD samples, the compression properties of ETW samples decreased by 47.7 %, and the opening damage disappeared. Fracture features and stain analysis were performed. The findings suggest the fracture characteristic can change from a brittle fracture to a ductile fracture in different testing conditions, and the influence of the humid and thermal environment on the resin structural adhesive layer itself, the compression state of the carbon fiber laminates, the interface between the carbon fiber laminates and the resin structural adhesive layer should be fully considered in the design.

Hygrothermal aging mechanism of epoxy composites used for medium-frequency transformers

The integration of medium-frequency transformer design and the harsh service environment raise higher demands for the medium-frequency insulation performance of epoxy composites. As epoxy composite's frequency response characteristics and sensitivity to moisture intrusion are still unknown, its application as the insulation materials of medium-frequency transformers under hygrothermal conditions is limited. This paper investigates the mechanism of moisture intrusion damage to the molecular structure of the epoxy resin matrix and its cross-linking points with the curing agent. The regularity of medium-frequency insulation performance degradation of epoxy composites after hygrothermal aging is studied. Results indicate that after 40 days of hygrothermal aging, moisture together with high temperature damaged the main chain of the epoxy resin and its cross-linking points with the curing agent, resulting in a 23 °C decrease in the glass transition temperature and an 82 % decrease in cross-linking density of the epoxy composite. Moisture ionization and the increase of carriers due to epoxy resin hydrolysis lead to an increase in the amount of space charge. The temperature rise caused by dipole steering polarization facilitates the formation of internal conductive pathways in the epoxy composite, resulting in a 73 % decrease in the medium-frequency breakdown strength and a four-order magnitude decrease in the medium-frequency volume resistivity of the epoxy composite. This study can guide the insulation design of high-reliability medium-frequency transformers.

Hygrothermal effects on ballistic behavior of toughened CFRP laminates

High-speed impact resistance is a critical consideration in the design and assessment of composites for aerospace applications during their service life, especially in the context of hygrothermal aging. This study, combining experiment and numerical simulation, investigates hygrothermal effects on the high-speed impact performance of a toughened T700/EH301 carbon/epoxy composite material. Three distinct hygrothermal conditions, namely Unaged, Aged, and Redried, are investigated. Experimental results reveal an apparent improvement in ballistic limit after hygrothermal aging (170.2 m/s, a notable increase of 11.2%), still maintaining an excellent performance even after redrying (158.5 m/s, an increase of 3.2%). Inspired by the micrographic analysis, a high-fidelity finite element model, referred to as HFEDCM (High Fidelity Explicit Discrete Crack Model), has been developed. This model not only explains the positive effects of hygrothermal aging on high-speed impact performance but also accurately captures the macroscopic damage morphology of composite laminates. It has been quantitatively and qualitatively demonstrated that the enhancement of the fracture toughness of the “fiber bundle” plays a critical role in improving the high-speed impact resistance of composites under hygrothermal aging.

Quasi-static bending analysis of composite laminated cylindrical panels under hygrothermal conditions

The combined effects of temperature and humidity, termed hygrothermal, are included in the deformation analysis of laminated composite cylindrical panels based on first-order shear deformation theory (FSDT). The panel is under transverse mechanical load, and both steady-state and transient hygrothermal loads are considered. The problem is solved using the minimum potential energy theorem for different boundary conditions. The moisture profile through the thickness is obtained by analytical solution of Fick diffusion equation. The dependency of moisture diffusion coefficient on temperature is considered and the material temperature is assumed to be the same as the environmental temperature. Using a semi-analytical approach, displacement field of the panel subjected to evaluated profile of moisture in a specific time and thermo-mechanical loads is obtained. The accuracy and validation of the present solution are demonstrated by solving numerical examples and comparing them with the results available in the literature. Furthermore, new results are presented and effects of various important parameters such as panel geometry, edge boundary conditions, lamination layups and imposed moisture conditions on the deformation of the composite cylindrical panel are studied. Solved examples demonstrate that higher length-to-arc and radius-to-thickness ratios result in increased deflection and amplify the influence of mechanical load compared to hygrothermal effects on the overall deformation of the panel. In most case studies, the hygroscopic deformation observed at one-tenth of the saturation time exceeded half of the deformation observed after the saturation time, which shows the importance of transient hygroscopic analysis.

Creep behavior of epoxy adhesives subjected to different hygrothermal aging conditions—nanoindentation creep tests and theoretical study

Epoxy adhesives have been extensively used in the aerospace, marine, and automotive industries to join different components. A major concern with the use of epoxy adhesives is their viscoelastic behavior in aggressive service conditions such as hygrothermal ageing. Surveying the creep behavior of adhesives is of paramount importance to increase long-term durability. In this work, nanoindentation creep tests were performed on an epoxy adhesive exposed to distilled water and seawater at 55 °C for various ageing durations (0, 14, 38, 160, 251, 383, 582, and 800 h). The hardness, modulus, creep displacement, and creep rate sensitivity were quantitatively investigated to elucidate the effect of hygrothermal ageing. All the mechanical properties were found to decrease with the ageing time. The adhesive subjected to distilled water showed lower creep resistance due to higher absorption of moisture. In addition, linear relationships were observed between different mechanical properties and moisture contents irrespective of ageing conditions. Subsequently, the generalized Kelvin model was applied to investigate the creep compliance and the dependence of different deformation types (elastic, viscoelastic, and viscous deformation) on the ageing time and ageing conditions. The motion of molecular structures was also discussed. Finally, a modified creep model was proposed based on the generalized Kelvin model and continuum damage theories, which established the relationship between the dry and aged adhesive via the moisture-dependent degradation factors. The predicted creep displacements coincided well with the experimental results for the case, demonstrating the reliability of the creep model.

A characteristic curve-based numerical framework for predicting strength of multi-bolted composite joints subjected to hygrothermal condition

Many works have been made for predicting the failure of composite joints. However, there is still lack of method for multi-bolted composite joints subjected to the hygrothermal environment. In this work, a characteristic curve-based numerical framework is proposed, which includes two main steps and shows low computational cost. Firstly, a 3D finite element model considering hygrothermal effects is established to analyze the bolt-load distribution of multi-bolted joints. Secondly, a new characteristic curve considering the hygrothermal influence is used to obtain the failure pattern and strength of composite joints. The two-, three- and four-bolted composite joints with –55 °C/dry (CTD), 23 °C/dry (RTD) and 70 °C/wet (ETW) conditions are investigated. The test outcomes present good agreement with predicted results, which illustrates the effectiveness and applicability of the proposed method. Meanwhile, it is shown that the environmental condition affects the bolt-load ratio slightly, but does not change the location of the key loaded hole. Furthermore, deviations of the strengths in CTD and ETW conditions are about 5% and –16% from that in the RTD condition, respectively. The environmental condition does not affect the failure modes of two- and three-bolted joints, whereas changes the failure mode of the four-bolted joint. The proposed method is efficient, reliable and needs only linear elastic FE analysis, making it applicable for engineering practice.

Using machine learning and experimental study to correlate and predict accelerated aging with natural aging of GFRP composites in hygrothermal conditions

Composite materials are widely used in various applications, but their mechanical and physical properties can be significantly influenced by environmental factors such as temperature, humidity, and UV radiation during service life. This study aims to investigate the accelerated aging behavior of glass/epoxy composites under hygrothermal conditions and compare the results with naturally aged samples to understand the reliability of these materials in harsh environments. NOL GFRP samples were fabricated using the filament winding process and subjected to accelerated aging for varying time periods (ranging from 100 to 1200 hours in 50-hour intervals) under hygrothermal conditions. Additionally, naturally aged samples over several years (1, 1.5, 2, 2.5, and 3 years) were compared. Tensile strength measurements were conducted to assess the mechanical properties of the composites. Machine learning models, including linear regression, polynomial regression, Artificial Neural Network (ANN), random forest regression, and Support Vector Regression (SVR), were utilized to predict natural aging times from accelerated aging data.Hygrothermal aging led to significant matrix deterioration and fiber exposure, resulting in a notable reduction in tensile strength. The study observed a 35.60 % reduction in strength in three-year naturally aged samples and a 37.57 % reduction in 1000-hour accelerated aged samples. Among the machine learning models, the random forest regressor demonstrated the best performance in predicting natural aging times across different accelerated aging periods, while SVR exhibited poorer performance. Polynomial regression and ANN models showed moderate predictive capabilities.This study contributes to a deeper understanding of the aging process of composite materials, providing insights into the reliability and durability of glass/epoxy composites in various applications. By employing machine learning models, the research offers a novel approach to predicting natural aging times based on accelerated aging data, which can be beneficial for optimizing the design and maintenance of composite structures to enhance their long-term performance and minimize the risk of failure in service.

Study of the Chemical Endurance of Particulate Reinforced Thermoplastic Composites

Polylactic acid (PLA) is a biodegradable thermoplastic made from lactic acid monomers obtained through fermented glucose in crops like wheat and corn. PLA has numerous applications, including industrial packaging, biomedical equipment, and membranes, due to its low toxicity, biodegradability, and recycling potential. However, little is known about the short-term aging effects of particulate reinforced PLA composites in complex environments. This study investigates the chemical endurance of various PLA composites before and after exposure to different chemicals and hygrothermal conditions. The results reveal that the fabrication processing method greatly affects the degradation rate. The PLA/Carbon Fiber Powder (CFP) samples had the highest chemical resistance towards degradation in 1% HNO₃ followed by 2% NaOH with a maximum mass increase of 2.8% and 3.9% respectively. The PLA/CFP samples showed lowest chemical resistance under a combination of water and aging temperature, with an average maximum weight gain of 9.64% throughout the three CFP loadings. Continuous test for 15wt% CFP sample under subsequent liquid immersion and hot air exposure had an insignificant mass loss of 0.76% but a very brittle surface with severe micro and macro cracks were present on the sample surface. In conclusion, while PLA/CFP composites demonstrate notable chemical resistance under certain conditions, the short-term aging effects, particularly under hygrothermal conditions, reveal the significance of fabrication processing methods and the potential brittleness induced by continuous exposure to specific environments, emphasizing the need for a comprehensive understanding of material behaviors.

Sustainable energy synergy for historic building: Conservation retrofit solution of hygrothermal control

Historic buildings require groundbreaking retrofit technology to prevent damage to the exterior appearance of the exterior. This paper presents a retrofit technology to increase the energy efficiency of old historic buildings that were heavily exposed to hygrothermal conditions. The study employed an innovative interior finishing material composed of diatomaceous earth and microencapsulated phase change materials to achieve a trade-off between performance improvement and heritage conservation. Based on previous studies, an optimal formulation was identified through evaluation. The developed retrofit technology displays crack resistance, high latent heat capacity, and remarkable moisture stability. Our analysis revealed that the application of this retrofit solution would effectively reduce moisture levels and mitigate condensation risks without compromising the building’s historical integrity. The retrofit technology yielded a reduction in cooling and heating energy consumption by over 10% while concurrently addressing moisture stability through a decrease in the thermal transmittance of the exterior walls. By utilizing passive technologies and the unique properties of diatomaceous earth, our pioneering research on the sustainable preservation of historic buildings has laid the foundation for widespread retrofit adoption in heritage conservation.