Hydrophobic Silica Nanoparticles Research Articles

Mixed Systems of Quaternary Ammonium Foam Drainage Agent with Carbon Quantum Dots and Silica Nanoparticles for Improved Gas Field Performance.

Foam drainage agents enhance gas production by removing wellbore liquids. However, due to the ultra-high salinity environments of the Hechuan gas field (salinity up to 32.5 × 104 mg/L), no foam drainage agent is suitable for this gas field. To address this challenge, we developed a novel nanocomposite foam drainage system composed of quaternary ammonium and two types of nanoparticles. This work describes the design and synthesis of a quaternary ammonium foam drainage agent and nano-engineered stabilizers. Nonylphenol polyoxyethylene ether sulfosuccinate quaternary ammonium foam drainage agent was synthesized using maleic anhydride, sodium chloroacetate, N,N-dimethylpropylenediamine, etc., as precursors. We employed the Stöber method to create hydrophobic silica nanoparticles. Carbon quantum dots were then prepared and functionalized with dodecylamine. Finally, carbon quantum dots were incorporated into the mesopores of silica nanoparticles to enhance stability. Through optimization, the best performance was achieved with a (quaternary ammonium foam drainage agents)-(carbon quantum dots/silica nanoparticles) ratio of 5:1 and a total dosage of 1.1%. Under harsh conditions (salinity 35 × 104 mg/L, condensate oil 250 cm3/m3, temperature 80 °C), the system exhibited excellent stability with an initial foam height of 160 mm, remaining at 110 mm after 5 min. Additionally, it displayed good liquid-carrying capacity (160 mL), low surface tension (27.91 mN/m), and a long half-life (659 s). These results suggest the effectiveness of nanoparticle-enhanced foam drainage systems in overcoming high-salinity challenges. Previous foam drainage agents typically exhibited a salinity resistance of no more than 25 × 104 mg/L. In contrast, this innovative system demonstrates a superior salinity tolerance of up to 35 × 104 mg/L, addressing a significant gap in available agents for high-salinity gas fields. This paves the way for future development of advanced foam systems for gas well applications with high salinity.

Photofunctional gold nanocluster-based nanocomposite coating for enhancing anti-biofouling and anti-icing properties of flexible films

Elastomeric materials have garnered significant attention across biomedical and industrial fields. Multifunctionality and environmental stability are essential requirements for the application of these materials. Herein, we developed photofunctional gold nanocluster-based nanocomposites (SiO2-AuNC) and coated them on elastomeric polydimethylsiloxane (PDMS) films through one-step way to enhance anti-biofouling and anti-icing properties. The SiO2-AuNC coating, created by immobilizing ultra-small gold nanoclusters (AuNCs) onto hydrophobic silica nanoparticles surface using a gel-sol method, forms an island-like convex structure. The immobilization significantly enhanced radiative transitions and promoted the generation of reactive oxygen species of AuNCs, which provided robust anti-biofouling property through photosensitization to the films. Meanwhile, the rigid SiO2-AuNC nanocomposite markedly enhances the wear resistance of the films. Additionally, the hierarchical micro- and nanostructure of SiO2-AuNC coating increases the hydrophobicity of the films, effectively preventing the aggregation of supercooled water droplets, thereby providing superior and durably anti-icing properties. This one-step coating provides a simple and effective strategy for multifunctional surface modification with nanoparticles, showing potential biomedical and industrial applications.

Dual Biomimetic Synergistic Effects of Cactus Spines and Desert Beetle Shells for Water-In-Oil Emulsion Separation.

Drawing inspiration from the unique properties of cactus spines and desert beetle shells, we have designed a biomimetic stainless steel mesh specifically for efficient water-in-oil emulsion separation. The tapered arrays of cactus spines are prepared by a light-curing-templating method, and the hydrophobic regions are constructed by adhering hydrophobic silica nanoparticles to the surface of the mesh. This innovative design takes full advantage of the unique properties of these two natural plants, which can agglomerate tiny emulsified water to achieve an emulsion-breaking effect only under static conditions. At the same time, the stainless steel mesh with the conical arrays has a high water-in-oil emulsion separation efficiency (up to 99.6%), high permeance (2400 L·m-2·h-1·bar-1), and good cycling performance. The concept of dual biomimetic explored in this work may extend beyond oil-water separation to encompass various applications, such as fog collection, droplet manipulation, and more.

Facile Preparation of Silica/Tannic Acid/Zein Microcapsules Templated from Non-Aqueous Pickering Emulsions and their Application in Cargo Protection.

Microcapsules have attracted significant attention in academia and industry due to their unique properties for protecting and controlling the release of active substances. However, based on water-insoluble biopolymers, developing a straightforward approach to prepare microcapsules with improved biocompatibility and functional shells remains a great challenge. In this study, zein, a water-insoluble protein, is employed to prepare robust microcapsules facilely using oil-in-aqueous ethanol Pickering emulsions as templates. First, the emulsion template is stabilized by hydrophobic silica nanoparticles with in situ surface modification of tannic acid. The zein is then precipitated at the interface in a controlled manner using antisolvent approach to obtain silica/tannic acid/zein (STZ) microcapsules. It is found that the concentration of zein and the presence of tannic acid played a significant role in the formation of STZ microcapsules with well-defined morphology and a robust shell. The uniform deposition of zein on the surface of template droplets is facilitated by the interactions between tannic acid and zein via hydrogen bond and electrostatic force. Finally, the resulting STZ microcapsules showed super resistance to ultraviolet (UV) radiation and high temperature for the unstable, lipophilic, and active substance of β-carotene.

Novel Approach for the Preparation of a Highly Hydrophobic Coating Material Exhibiting Self-Healing Properties.

A concept to prepare a highly hydrophobic composite with self-healing properties has been designed and verified. The new material is based on a composite of a crystalline hydrophobic fluoro wax, synthesized from montan waxes and perfluoroethylene alcohols, combined with spherical silica nanoparticles equipped with a hydrophobic shell. Highly repellent layers were prepared using this combination of a hydrophobic crystalline wax and silica nanoparticles. The novel aspect of our concept was to prepare a ladder-like structure of the hydrophobic shell allowing the inclusion of a certain share of wax molecules. Wax molecules trapped in the hydrophobic structure during mixing are hindered from crystallizing; therefore, these molecules maintain a higher mobility compared to crystallized molecules. When a thin layer of the composite material is mechanically damaged, the mobile wax molecules can migrate and heal the defects to a certain extent. The general preparation of the composite is described and XRD analysis demonstrated that a certain share of wax molecules in the composite are hindered to crystallize. Furthermore, we show that the resulting material can recovery its repellent properties after surface damage.

Nanoparticle concentration and solvent exchange via organic solvent ultrafiltration

Downstream processing of nanoparticles after synthesis frequently involves purification, concentration and solvent exchange steps. While these are typically done via centrifugation in lab scale, ultrafiltration is a practical and economical alternative in large scale continuous production. Treating suspensions in organic solvents via ultrafiltration requires solvent-stable membranes and in this study we present the performance of cellulose ultrafiltration membranes in the concentration and solvent exchange of hydrophilic and hydrophobized silica nanoparticles using isopropanol, water, dimethyl formamide and ethanol as solvents. Hydrophobized particles formed less permeable cake layers than hydrophilic particles during concentration. All fouling was reversible upon ultrasonication while physical cleaning via stirring could only recover the complete membrane permeance fouled with hydrophilic particles in dimethyl formamide and hydrophobic particles in isopropanol and water. Quality of nanoparticle recovery was assessed by the amount recovered in retentate and cleaning suspensions as well as the particle size after these steps. Highest recovery of hydrophilic particles was obtained in dimethyl formamide and that of hydrophobic particles in isopropanol. No agglomeration of recovered hydrophilic particles was observed, while hydrophobic particles recovered via physical cleaning partly agglomerated in isopropanol and dimethyl formamide. Finally, continuous solvent exchange from isopropanol to ethanol, water and dimethyl formamide was achieved with no performance loss throughout the process.

Potential application of novel Janus amphiphilic nanoparticles to improve the viscoelasticity of polymer solution for enhanced oil recovery

Nanomaterials were widely employed to improve the physicochemical properties of various chemicals in enhanced oil recovery (EOR). In the present study, the novel Janus amphiphilic silica nanoparticle (JNS) was successfully prepared, whose structure and property were confirmed via Fourier transform infrared spectroscopy, Zeta potential measurement, transmission electron microscopy, interfacial tension and contact angle measurements. Then the effects of JNS, hydrophilic silica nanoparticles (HLS) and hydrophobic silica nanoparticles (HBS) on the viscosity of the hydrophobic modified HPAM (HOA101) solution were studied. It was found that JNS exhibited a greater ability to enhance the viscosity, temperature resistance and salt resistance of HOA101 solution in comparison to the other two polymer nanofluids. The interaction mechanisms between nanoparticles and HOA101 were proposed, which were verified by the viscoelasticity measurements and control experiments. Core flooding experiments and micromodel flooding tests demonstrated that the JNS/HOA101 dispersion could effectively expand the sweep efficiency to highly increase the oil recovery from 8.4% to 14.3%.

Largely toughened poly(lactic acid) fabricated by melt blending with thermoplastic polyurethane through interfacial compatibilization induced by simultaneous addition of hydrophobic silica nanoparticles and in situ cross‐linking reaction

Largely toughened poly(lactic acid) fabricated by melt blending with thermoplastic polyurethane through interfacial compatibilization induced by simultaneous addition of hydrophobic silica nanoparticles and in situ cross‐linking reaction

One-Step Formation of Pickering Double Emulsion Costabilized by Hydrophobic Silica Nanoparticles and Sodium Alginate.

Pickering double emulsions exhibit higher stability and biocompatibility compared with surfactant-stabilized double emulsions. However, tailored synthesis of particle stabilizers with appropriate wettability is time consuming and complicated and usually limits their large-scale adoption. Using binary stabilizers may be a simple and scalable strategy for Pickering double emulsion formation. Herein, commercially available hydrophobic silica nanoparticles (SNPs) and sodium alginate (SA) as binary stabilizers are used to prepare O/W/O Pickering double emulsions in one-step emulsification. The influence of system composition on double emulsion preparation is identified by optical microscopy, confocal laser scanning microscopy, and interfacial tension and water contact angle analyses. The formation of the O/W/O Pickering double emulsion depends critically on the aqueous phase viscosity and occurrence of emulsion inversion. Both hydrophobic SNPs and SA adsorb at the droplet surface to provide a steric barrier, while SA also reduces interfacial tension and increases aqueous phase viscosity, giving double emulsion long-term stability. Their microstructure and stability are controlled by adjusting the SA concentration, water-oil volume ratio, concentration and wettability of the particle stabilizer, and oil type. As a demonstration, the middle layer of the as-prepared O/W/O Pickering double emulsions can be cross-linked in situ with calcium ions to produce calcium alginate porous microspheres. We believe that our strategy for double emulsion formation holds great potential for practical applications in food, cosmetics, or pharmaceuticals.

Modulating the conformation of microgels by complexation with inorganic nanoparticles

HypothesisThe complexation of microgels with rigid nanoparticles is an effective way to impart novel properties and functions to the resulting hybrid particles for applications such as in optics, catalysis, or for the stabilization of foams/emulsions. The nanoparticles affect the conformation of the polymer network, both in bulk aqueous environments and when the microgels are adsorbed at a fluid interface, in a non-trivial manner by modulating the microgel size, stiffness and apparent contact angle. ExperimentsHere, we provide a detailed investigation, using light scattering, in-situ atomic force microscopy and nano-indentation experiments, of the interaction between poly(N-isopropylacrylamide) microgels and hydrophobized silica nanoparticles after mixing in aqueous suspension to shed light on the network reorganization upon nanoparticle incorporation. FindingsThe addition of nanoparticles decreases the microgels' bulk swelling and thermal response. When adsorbed at an oil-water interface, a higher ratio of nanoparticles influences the microgel's stiffness as well as their hydrophobic/hydrophilic character by increasing their effective contact angle, consequently modulating the monolayer response upon interfacial compression. Overall, these results provide fundamental understanding on the complex conformation of hybrid microgels in different environments and give inspiration to design new materials where the combination of a soft polymer network and nanoparticles might result in additional functionalities.

Scalable Jet‐Based Fabrication of PEI‐Hydrogel Particles for CO2 Capture

The capture, regeneration, and conversion of CO2 from ambient air and flue gas streams are critical aspects of mitigating global warming. Solid sorbents for CO2 absorption are very promising as they have high mass transfer areas without energy input and reduce emissions and minimize corrosion as compared to liquid sorbents. However, precisely tunable solid CO2 sorbents are difficult to produce. Here, we demonstrate the high‐throughput production of hydrogel‐based CO2‐absorbing particles via liquid jetting. By wrapping a liquid jet consisting of an aqueous solution of cross‐linkable branched polyethylenimine (PEI) with a layer of suspension containing hydrophobic silica nanoparticles, monodisperse droplets with a silica nanoparticle coating layer was formed in the air. A stable Pickering emulsion containing PEI droplets was obtained after these ejected droplets were collected in a heated oil bath. The droplets turn into mm‐sized particles after thermal curing in the bath. The diameter, PEI content, and silica content of the particles were systematically varied, and their CO2 absorption was measured as a function of time. Steam regeneration of the particles enabled cyclic testing, revealing a CO2 absorption capacity of 6.5 ± 0.5 mol kg−1 solid PEI in pure CO2 environments and 0.7 ± 0.3 mol kg−1 solid PEI for direct air capture. Several thousands of particles were produced per second at a rate of around 0.5 kg per hour, with a single nozzle. This process can be further scaled by parallelization. The complete toolbox for the design, fabrication, testing, and regeneration of functional hydrogel particles provides a powerful route toward novel solid sorbents for regenerative CO2 capture.

Promote or inhibit turbulence drag reduction behavior of surfactant solutions with different micelle structures by certain nanoparticle addition

The micelle structure of surfactant is easy to be destroyed in the flow process resulting in a decrease in its drag reduction (DR) efficiency; therefore, how to strengthen the stability of the micelle structure during the flow process and thus improve the drag reduction efficiency deserves intensive research. In this work, by comparing a variety of nanoparticles, hydrophobic silica nanoparticles were selected as the best additive to enhance the turbulence drag reduction efficiency of surfactant solution with spherical micelle structure. The experimental results also demonstrated that the hydrophobic silica nanoparticles had a reinforcing effect on anionic, cationic, nonionic, and zwitterionic surfactant solutions with the same concentration (dominated by spherical micelles), and the optimal nanoparticle addition concentration and maximum drag reduction rate were obtained. Meanwhile, the effect of silica nanoparticles on the turbulence drag reduction efficiency of surfactant solutions with different micelle structures was evaluated by inducing the surfactant micelle structure change. It was shown that the hydrophobic silica nanoparticles had a strengthening effect on the turbulence drag reduction performance of surfactant solutions with spherical micelle structure, while they had an inhibiting effect on the turbulence drag reduction performance of surfactant solutions with worm-like micelle structure. The change in solution viscoelasticity indicated that the decrease in viscoelasticity was the main reason for the decrease in drag reduction efficiency of surfactant solution with worm-like micelle structure when silica nanoparticles were added. A mechanism for the interaction of hydrophilic/hydrophobic silica nanoparticles with spherical micelles and wormlike micelle structures was finally discussed and proposed.

Vibration-triggered spreading of nanofluid drops

This study explores the effects of nanoparticles on the dynamics of drop spreading under external vibration, presenting an advance in the understanding of nanofluid behavior on vibrating substrates. This work introduces insights into nanoparticle-mediated drop spreading, offering implications for improving particulate coatings, mini-mixers, and particle segregation technologies. By employing a twofold approach that combines oscillating drop dynamics with internal flow pattern analysis, we find how even small concentrations of hydrophilic or hydrophobized silica nanoparticles inside water sessile droplets significantly alter the spreading process on silanized glass surfaces. Our study allows distinct drop spreading regimes to be identified based on nanoparticle concentration and vibration amplitude, for both hydrophilic and hydrophobized nanoparticles. Through a comprehensive analysis, we demonstrate that the vibration-triggered spreading of nanofluids can lead to a stable and controlled manipulation of complex liquids.

Intelligent responsive self-assembled micro-nanocapsules: Used to delay gel gelation time

In the application of polymer gels to profile control and water shutoff, the gelation time will directly determine whether the gel can “go further” in the formation, but the most of the methods for delaying gel gelation time are complicated or have low responsiveness. There is an urgent need for an effective method for delaying gel gelation time with intelligent response. Inspired by the slow-release effect of drug capsules, this paper uses the self-assembly effect of gas-phase hydrophobic SiO2 in aqueous solution as a capsule to prepare an intelligent responsive self-assembled micro-nanocapsules. The capsule slowly releases the cross-linking agent under the stimulation of external conditions such as temperature and pH value, thus delaying gel gelation time. When the pH value is 2 and the concentration of gas-phase hydrophobic SiO2 particles is 10%, the gelation time of the capsule gel system at 30, 60, 90, and 120 °C is 12.5, 13.2, 15.2, and 21.1 times longer than that of the gel system without containing capsule, respectively. Compared with other methods, the yield stress of the gel without containing capsules was 78 Pa, and the yield stress after the addition of capsules was 322 Pa. The intelligent responsive self-assembled micro-nanocapsules prepared by gas-phase hydrophobic silica nanoparticles can not only delay the gel gelation time, but also increase the gel strength. The slow release of cross-linking agent from capsule provides an effective method for prolongating the gelation time of polymer gels.

Design of fluorine-free superhydrophobic silk fabrics with mechanical durability and self-cleaning properties for oil-water separation

The separation of oil and water can be effectively addressed through the application of superhydrophobic coatings. This method, known for enhancing the self-cleaning, anti-corrosive, and friction-reducing properties of materials, typically employs fluorine reagents to ensure the durability of the coating nanostructure. However, the use of fluorine reagents raises concerns related to health and the environment. We present a straightforward and efficient approach to fabricate a robust, fluorine-free superhydrophobic composite coating. The coating solution, comprised of hydrophobic silica nanoparticles and polydimethylsiloxane (PDMS), is formed through sonication. The resulting superhydrophobic coating is effortlessly applied to silk fabric through immersion and subsequent drying/curing. micrograph confirms the creation of porous micro/nanostructures on the silk fabric's surface. Exceptional superhydrophobicity is demonstrated with a water contact angle (WCA) of 161 °±1.5 ° and a small sliding angle (SA) of 5 °±0.5 °. The coating's firmness, durability, and UV resistance are assessed through 20 cycles of sandpaper friction (load 200 g) and repeated tape peeling tests. Furthermore, the modified silk fabrics exhibit excellent capabilities in oil-water separation. This fluorine-free superhydrophobic coating, characterized by its robustness, environmental friendliness, and ease of manufacture, holds promising applications in the textile industry.

Study on the hydrophobic nano silica particles as flow-enhancing additives for ultrafine dry powder fire extinguishing agent

Sodium bicarbonate-based ultrafine dry powder fire extinguishing agents (UDEAs) exhibit high hygroscopicity and a tendency to agglomerate, which result in poor flowability and diminished extinguishing efficiency, thus proving to be crucial concerns in the UDEA design. The integration of hydrophobic nano silica (HNS) has been recognized as an effective strategy to tackle these challenges, but the precise optimal quantity of HNS in UDEA has been a subject of confusion. Consequently, the impact of HNS as an additive on the flowability of sodium bicarbonate UDEA was thoroughly examined. Through high-speed stirring, the surface of UDEA was evenly coated with HNS particles, resulting in a notable increase in the contact angle of the modified extinguishing agent to approximately 135.4°. Notably, the UDEA formulation with an 8% HNS addition exhibited the least cohesion, the highest flow function value, and the lowest spray resistance. Moreover, the study unveiled the underlying flow mechanism of sodium bicarbonate UDEA influenced by the HNS additive. The findings indicated that the most effective incorporation of HNS into sodium bicarbonate UDEA was 8%, considering both its hydrophobic properties and flow characteristics.

Hydrophobically modified nano‐SiO2 in situ loaded on polyurethane foam as a potential carrier for marine oil spill

AbstractIn order to enhance the oil–water separation properties of polyurethane foam (PFU), hydrophobic silica nanoparticles (H‐SiO2 NPs) were firstly prepared by incorporating long alkyl chains into silica nanoparticles, and then, it was combined with PFU by in situ loading to fabricate a hydrophobic PFU (H‐SiO2 NPs/PUF). When the loading amount of H‐SiO2 NPs was 10%, the water contact angle of the modified foam H‐SiO2 NPs/PUF‐10 reached 147 ± 1°, which proved it was highly hydrophobic. The elongation at break of the foam was increased by 202%, which indicated that it had better resilience and recyclability. In addition, the total pore area and porosity were increased to 16.24 m2/g and 88.43% from 5.46 m2/g and 2.11%, which provided more storage space for adsorption. The oil–water separation experiment showed that the adsorption capacity for most light oils was 11–13 g/g, and that for dichloromethane was as high as 40.5 g/g. After 10 adsorption–desorption cycles, the adsorption capacity only decreased from 15.6 to 14.5 g/g, which was still 93% of the initial adsorption capacity. H‐SiO2 NPs/PUF represents good adsorption capacity, recyclability, and recyclability, so it as a carrier has a potential application in the treatment of marine oil spills.

Kinetic promotion of gas hydrate formations using dispersions

CO2 hydrate has promising applications like carbon capture and storage (CCS). However, the slow formation kinetics hinders these large-scale applications. Dry water, a water-in-gas dispersion stabilized by a Pickering agent (usually partially hydrophobized silica nanoparticles) has been used to enhance CO2 hydrate formation kinetics by massively increasing the water – gas interfacial area for a given volume of water. We investigated CO2 hydrate nucleation and crystal growth kinetics in dry water in the presence of sodium dodecyl sulfate (SDS) and seven water-insoluble nucleation promoters. Doping a small amount of nucleation promoters did not ruin the stability of dry water or weaken the promoting effect of dry water on CO2 hydrate nucleation kinetics. Dispersing water in CO2 as dry water promoted hydrate nucleation kinetics and doping of the additives promoted hydrate crystal growth kinetics. This synergistic effect could be utilized to store more CO2 in a hydrate form at a faster rate.

Investigation of the interfacial phenomena in the presence of nonionic surfactants and a silica nanoparticle at the n-decane-water interface: Insights from molecular dynamics simulation

In chemical enhanced oil recovery (EOR), the nanoparticles can be employed as conveyors to transfer the surfactants and impede the reduction of surfactant concentration. Here, a set of molecular dynamic simulations were carried out to examine the ability of hydrophobic silica nanoparticle (NP) to deliver the nonionic surfactant (Triethylene glycol monododecyl ether; C12E3) into the n-decane-water interface. Another set of simulations in which only surfactant molecules are initially located at the interface was performed in order to better characterize the influence of NP on the surfactant adsorption film.The NP exhibited high efficiency in delivering surfactant molecules to the n-decane-water interface. In addition, for the C12E3-NP and n-decane-NP, the Coulombic interactions are weaker than the van der Waals interactions confirming the nonpolar property of the silica nanoparticle. The density profiles indicate that as the concentration of surfactants increases at the interface, NP separates more from the surfactant layer. The interfacial tension (IFT) of n-decane-water systems containing only surfactants decreases as the surface coverage of the surfactants increases. Moreover, it was also proved that the intrinsic width of the interface increases with an increment in the surface coverage of surfactants. The surfactant molecules exhibit a great tendency to contribute as acceptors to the formation of hydrogen bonds with water molecules. With an increment in the surface coverage of surfactant molecules, the 2D radial distribution functions between the centers of mass (COMs) of surfactant tails show oscillations. Appeared oscillations represent the correlation between the surfactant tails. Presence of NP causes the oscillations start at lower surfactant coverage than without NP. The surfactant tails choose a random distribution at the low surface coverage of surfactants. In addition, they tend to be oriented partially perpendicular to the interface with an increase in surfactant surface coverage. Besides, NP causes the surfactant tails to orient more perpendicular to the interface than surfactants alone.

Robust Superhydrophobicity through Surface Defects from Laser Powder Bed Fusion Additive Manufacturing.

The robustness of superhydrophobic objects conflicts with both the inevitable introduction of fragile micro/nanoscale surfaces and three-dimensional (3D) complex structures. The popular metal 3D printing technology can manufacture robust metal 3D complex components, but the hydrophily and mass surface defects restrict its diverse application. Herein, we proposed a strategy that takes the inherent ridges and grooves' surface defects from laser powder bed fusion additive manufacturing (LPBF-AM), a metal 3D printing process, as storage spaces for hydrophobic silica (HS) nanoparticles to obtain superhydrophobic capacity and superior robustness. The HS nanoparticles stored in the grooves among the laser-melted tracks serve as the hydrophobic guests, while the ridges' metal network provides the mechanical strength, leading to robust superhydrophobic objects with desired 3D structures. Moreover, HS nanoparticles coated on the LPBF-AM-printed surface can inhibit corrosion behavior caused by surface defects. It was found that LPBF-AM-printed objects with HS nanoparticles retained superior hydrophobicity after 150 abrasion cycles (~12.5 KPa) or 50 cycles (~37.5 KPa). Furthermore, LPBF-AM-printed ships with superhydrophobic coating maintained great water repellency even after 10,000 cycles of seawater swashing, preventing dynamic corrosion upon surfaces. Our proposed strategy, therefore, provides a low-cost, highly efficient, and robust superhydrophobic coating, which is applicable to metal 3D architectures toward corrosion-resistant requirements.