In this article we have investigated the phase formation behavior and hydrogen storage characteristics of TiFe0.8Mn0.2 samples produced by electrode induction melting gas atomization (EIGA) as well as conventional vacuum arc-melting (VAM). TiFe (46Ti–46Fe–8Mn (wt%) with cubic, CsCl-type structure) and C14 Laves (37Ti–51Fe–12Mn (wt%) with hexagonal, MgZn2-type structure) phases were detected in both atomized powders and crushed ingots, the latter possessing a lower fraction of Laves phase. Microstructural characterization included electron probe micro-analysis (EPMA) and transmission electron microscopy (TEM), which evidenced the existence of a non-equilibrium Ti2Fe phase in the atomized powders. The formation of this additional secondary phase was attributed to the rapid cooling rate during powder manufacturing, based on earlier findings and phase formation thermodynamic calculations combined with Scheil solidification simulations. In addition, kinetics and pressure-composition isotherms (PCIs) were acquired to determine both absorption and desorption enthalpy/entropy, as well as to study the influence of the synthesis route (and hence the resulting microstructure) on kinetics, thermodynamics and reaction mechanisms of the TiFe0.8Mn0.2 alloy.
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