This paper attempts to examine various types of compressor component corrosion in moist gases and liquids. Moist gas moves through the main compressor channel and the air cooling system; when the cooling system is water-fed, its components interact with the liquid. Various gases (air, nitrogen-hydrogen mixtures, ethylene, nitrogen, oxygen, helium, hydrogen, chlorine, etc.) are compressed in piston compressors. The air in industrial regions is polluted with sulfur dioxide and nitrogen oxides [i], which form acids in the presence of moisture; this is responsible for occurrence of moist acidic gases in the working channels of air compressors and in air-fed compressor cooling systems. Operating experience has shown that the components of a multistage piston compressor most affected by corrosion are the cylinders, pistons, piston rings, valves, coolers, pipelines, and water/oil separators. The main compressor components are now fabricated from the following materials: pistons from grey iron or aluminum alloys, cylinders from cast iron (grey, high-strength, or alloy) and steel (carbon and alloy), piston rings from grey iron; valves from grey iron, type 45 steel, types 40Kh, 30KhMA, 30KhGSA, 50KhFA, and 65S2VA low alloy steels, and types !2KhlSN9T and 30Kh13 high-alloy steels, and coolers from cast iron, steel (carbon and alloy), copper, brass, and clad metals. These compressor components differ substantially from one another in terms of exogenous and endogenous factors promoting corrosion. The choice of materials for fabricating compressor components that meet specified reliability requirements is an important problem, and its solution can begin at the working. design stage. It is suggested that test calculations of main compressor component working characteristics be made with the influence of corrosion taken into account. These are guideline calculations and can in no way substitute for serious materials selection studies in the stages following working design. Allowance for the influence of corrosion makes computation of compressor reliability at the design stage more complete. The term "standing" corrosion used throughout the remainder of this paper (by analogy with the term employed for turbines) refers to corrosion of compressor components during shutdowns. The recommendations below may be useful in making design-level compressor reliability calculations with permissible corrosion rate taken into account [2]. The corrosion rate for metals in the active state in acidic media containing no oxidizing agents (hydrogen depolarization) can be computed from the following relationships:
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