Hybrid Robot Research Articles

Deep reinforcement learning and decoupling proportional-integral-derivative control of a humanoid cable-driven hybrid robot

Aiming at the application of robots in service, medical treatment, rehabilitation, and other fields, a humanoid cable-driven hybrid robot by imitating the structure of human arm is designed in this article. The robot is composed of a cable–spool–pulley system, series mechanism, and coaxial spherical parallel mechanism, which can achieve six degrees of freedom movement in space. A challenge with cable driving is that the movement of the rear end joints (such as pitch and roll) can alter the length or tension of the cable driven by the frontend joints, resulting in joint coupling. This interference can lead to a decrease in the motion accuracy of the robotic arm. In addition, it also affects the durability of cables or mechanical components such as bearings and pulleys. Considering the joint motion coupling phenomenon caused by the cable-driven, the decoupling method is proposed, and the kinematic model of the robot is established. To solve the nonlinear coupling characteristics and the uncertainty of the dynamics parameters, a controller is proposed for the humanoid cable-driven hybrid robot, combining proportional-integral-derivative (PID) control based on decoupling method (DC-PID) and the double delay deep deterministic policy gradient (TD3) deep reinforcement learning algorithm. The trajectory tracking of the end-effector position and orientation are controlled by using DC-PID and TD3. And the simulation results show that the proposed control method has good trajectory tracking and convergence performance according to trajectory tracking error and training reward. Finally, the humanoid cable-driven hybrid robot prototype is developed. The experimental results of coupling compensation show that the average maximum error of the joint is reduced by 77.58% after considering the coupling compensation of the joint. The results of the controller validation experiments show that the DC-PID controller reduces the maximum error in each axis by 11.54%, 35.29%, and 40.16%, respectively, compared to the open-loop experiments.

Simplified model to study the kinematics of manipulators with parallelogram linkages

PurposeParallelogram linkages are used to increase the stiffness of manipulators and allow precise control of end-effectors. They help maintain the orientation of connected links when the manipulator changes its position. They are implemented in many palletizing robots connected with binary, ternary and quaternary links through both active and passive joints. This limits the motion of some joints and hence results in relative and negative joint angles when assigning coordinate axes. This study aims to provide a simplified accurate model for manipulators built with parllelogram linkages to ease the kinematics calculations.Design/methodology/approachThis study introduces a simplified model, replacing each parallelogram linkage with a single (binary) link with an active and a passive joint at the ends. This replacement facilitates countering motion while preserving subsequent link orientations. Validation of kinematics is performed on palletizing manipulators from five different OEMs. The validation of Dobot Magician and ABB IRB1410 was carried out in real time and in their control software. Other robots from ABB, Yaskawa, Kuka and Fanuc were validated using control environments and simulators.FindingsThe proposed model enables the straightforward derivation of forward kinematics and transforms hybrid robots into equivalent serial-link robots. The model demonstrates high accuracy streamlining the derivation of kinematics.Originality/valueThe proposed model facilitates the use of classical methods like the Denavit–Hartenberg procedure with ease. It not only simplifies kinematics derivation but it also helps in robot control and motion planning within the workspace. The approach can also be implemented to simplify the parallelogram linkages of robots with higher degrees of freedom such as the IRB1410.

Robot obstacle avoidance optimization by A* and DWA fusion algorithm.

The current robot path planning methods only use global or local methods, which is difficult to meet the real-time and integrity requirements, and can not avoid dynamic obstacles. Based on this, this study will use the improved A-star global planning algorithm to design a hybrid robot obstacle avoidance path planning algorithm that integrates sliding window local planning methods to solve related problems. Specifically, A-star is optimized by evaluation function, sub node selection mode and path smoothness, and fuzzy control is introduced to optimize the sliding window algorithm. The study conducted algorithm validation on the TurtleBot3 mobile robot, with data sourced from experimental data from a certain college. The results showed that hybrid algorithm enabled the planned path to effectively navigate around dynamic obstacles and reach the target point accurately. When compared with traditional methods, path length reduced by 9.6%, path planning time decreased by 29% with an approximate 26.7% increase in the average speed of the robot. Compared with the traditional methods, the research algorithm has greatly improved in avoiding dynamic obstacles, path planning efficiency, model adaptability and so on, which has important value for relevant research. It can be seen that the algorithm proposed in the study has performance advantages, demonstrating the effectiveness and advantages of robot path planning, and can provide reference for robot obstacle avoidance optimization. Research can complete tasks for robots in practical environments, which has certain reference value for the research of robots in path planning and the development of path obstacle avoidance planning.

A Reconfigurable Soft Linkage Robot via Internal "Virtual" Joints.

Traditional robots derive their capabilities of movement through rigid structural "links" and discrete actuated "joints." Alternatively, soft robots are composed of flexible materials that permit movement across a continuous range of their body and appendages and thus are not restricted in where they can bend. While trade-offs between material choices may restrain robot functionalities within a narrow spectrum, we argue that bridging the functional gaps between soft and hard robots can be achieved from a hybrid design approach that utilizes both the reconfigurability and the controllability of traditional soft and hard robot paradigms. In this study, we present a hybrid robot with soft inflated "linkages," and rigid internal joints that can be spatially reconfigured. Our method is based on the geometric pinching of an inflatable beam to form mechanical pinch-joints connecting the inflated robot linkages. Such joints are activated and controlled via internal motorized modules that can be relocated for on-demand joint-linkage configurations. We demonstrate two applications that utilize joint reconfigurations: a deployable robot manipulator and a terrestrial crawling robot with tunable gaits.

Model-Based Trajectory Planning of a Hybrid Robot for Powerline Inspection

Model-Based Trajectory Planning of a Hybrid Robot for Powerline Inspection

A hybrid robotic system for zygomatic implant placement based on mixed reality navigation

BackgroundsZygomatic implant (ZI) placement surgery is a viable surgical option for patients with severe maxillary atrophy and insufficient residual maxillary bone. Still, it is difficult and risky due to the long path of ZI placement and the narrow field of vision. Dynamic navigation is a superior solution, but it presents challenges such as requiring operators to have advanced skills and experience. Moreover, the precision and stability of manual implantation remain inadequate. These issues are anticipated to be addressed by implementing robot-assisted surgery and achieved by introducing a mixed reality (MR) navigation-guided hybrid robotic system for ZI placement surgery. MethodsThis study utilized a hybrid robotic system to perform the ZI placement surgery. Our first step was to reconstruct a virtual 3D model from preoperative cone-beam CT (CBCT) images. We proposed a series of algorithms based on coordinate transformation, which includes image-phantom registration, HoloLens-tracker registration, drill-phantom calibration, and robot-implant calibration, to unify all objects within the same coordinate system. These algorithms enable real-time tracking of the surgical drill's position and orientation relative to the patient phantom. Subsequently, the surgical drill is directed to the entry position, and the planned implantation paths are superimposed on the patient phantom using HoloLens 2 for visualization. Finally, the hybrid robot system performs the processed of drilling, expansion, and placement of ZIs under the guidance of the MR navigation system. ResultsPhantom experiments of ZI placement were conducted using 10 patient phantoms, with a total of 40 ZIs inserted. Out of these, 20 were manually implanted, and the remaining 20 were robotically implanted. Comparisons between the actual implanted ZI paths and the preoperatively planned ZI paths showed that our MR navigation-guided hybrid robotic system achieved a coronal deviation of 0.887 ± 0.213 mm, an apical deviation of 1.201 ± 0.318 mm, and an angular deviation of 3.468 ± 0.339° This demonstrates significantly better accuracy and stability than manual implantation. ConclusionOur proposed hybrid robotic system enables automated ZI placement surgery guided by MR navigation, achieving greater accuracy and stability compared to manual operations in phantom experiments. Furthermore, this system is expected to apply to animal and cadaveric experiments, to get a good ready for clinical studies.

Dimensional synthesis of an Inspection Robot for SG tube-sheet

To ensure the operational safety of nuclear power plants, we present a Quadruped Inspection Robot that can be used for many types of steam generators. Since the Inspection Robot relies on the Holding Modules to grip the tube-sheet, it can be regarded as a hybrid robot with variable configurations, switching between 4-RRR-RR, 3-RRR-RR, and two types of 2-RRR-RR, and the variable configurations bring a great challenge to dimensional synthesis. In this paper, the kinematic model of the Inspection Robot in multiple configurations is established, and the analytical solution is given. The workspace mapping is analyzed by the solution-space, and the workspace of multiple configurations is decomposed into the workspace of 2-RRR to reduce the analysis complexity, and the workspace calculation is simplified by using the envelope rings. The optimization problem of the manipulator is transformed into the calculation of the shortest contraction length of the swing leg. The switching performance of the Inspection Robot is evaluated by stride-length, turning-angle, and workspace overlap-ratio. The performance indexes are classified and transformed based on the proportions and variation trends of dimensional parameters to reduce the number of optimization objective functions, and Pareto optimal solutions are obtained using an intelligent optimization algorithm.

Sliding mode control with self-adaptive parameters of a 5-DOF hybrid robot.

Due to the advantages of high stiffness, high precision, high load capacity and large workspace, hybrid robots are applicable to drilling and milling of complicated components with large sizes, for instance car panels. However, the difficulty in establishing an exact dynamic model and external disturbances affect the high accuracy control directly, which will decrease the machining accuracy and thereby affect the machining quality and efficiency of the system. Sliding mode control is an effective approach for high-order nonlinear dynamic systems since that it is very insensitive to disturbances and parameter variations. However, chattering may exist in traditional sliding mode control with fixed parameters, which results from a constant approaching speed. Besides, the approaching speed will affect the chattering strength directly. To solve these problems, a modified sliding mode controller with self-adaptive parameters is proposed to enhance the trajectory-tracking performance of a 5-degree-of-freedom hybrid robot. Firstly, the kinematic model of the robot is established. Then adopting the principle of virtual work, a rigid dynamic model of the robot is built. Based on the built dynamic model, a modified sliding mode control method is developed, of which the approaching speed is dependent on the system state. Finally, the sliding mode controller with self-adaptive parameters is created for a hybrid robot. The proposed sliding mode controller can achieve a rapid approaching speed and suppress chattering simultaneously. Simulation results demonstrate that the proposed modified sliding mode controller can achieve a comparatively accurate and smooth trajectory, which owns good robustness to external disturbances.

A Mobile Hybrid Robot and Its Accuracy Issue in Machining of Large-Scale Structures

Accurate and efficient manufacturing of large-scale structures is an important and challenging issue. To this end, a mobile hybrid robot named CraftsRobot is designed and developed for in-situ machining the local features of large-scale structures. The mobile hybrid robot comprises a mobile vehicle, a guide rail, a two degree-of-freedom (DoF) mechanical arm, and a five-DoF light-weight parallel module. The interaction mechanism between the parallel module and the mechanical arm is disclosed to build the error prediction model. On this basis, a model predictive compensation method is proposed. In each servo cycle, the command pose of the parallel module is modified and under the effect of the interaction-induced error superimposed on the modified command pose, the parallel module will reach the target pose. The results of simulation and experiment both verify the effectiveness of the compensation model. After compensation, the mobile hybrid robot is applied to machine the features on a typical large-scale structure and the machining errors are within 0.04 mm. The experimental results show that the designed robot can machine local features of large-scale structures in situ and meet the precision requirements. Together, this study provides a novel approach to achieve accurate and efficient manufacturing of large-scale structures.

Facets of Trust and Distrust in Collaborative Robots at the Workplace: Towards a Multidimensional and Relational Conceptualisation

The relevance of trust on the road to successful human-robot interaction is widely acknowledged. Thereby, trust is commonly understood as a monolithic concept characterising dyadic relations between a human and a robot. However, this conceptualisation seems oversimplified and neglects the specific interaction context. In a multidisciplinary approach, this conceptual analysis synthesizes sociological notions of trust and distrust, psychological trust models, and ideas of philosophers of technology in order to pave the way for a multidimensional, relational and context-sensitive conceptualisation of human-robot trust and distrust. In this vein, trust is characterised functionally as a mechanism to cope with environmental complexity when dealing with ambiguously perceived hybrid robots such as collaborative robots, which enable human-robot interactions without physical separation in the workplace context. Common definitions of trust in the HRI context emphasise that trust is based on concrete expectations regarding individual goals. Therefore, I propose a three-dimensional notion of trust that binds trust to a reference object and accounts for various coexisting goals at the workplace. Furthermore, the assumption that robots represent trustees in a narrower sense is challenged by unfolding influential relational networks of trust within the organisational context. In terms of practical implications, trust is distinguished from acceptance and actual technology usage, which may be promoted by trust, but are strongly influenced by contextual moderating factors. In addition, theoretical arguments for considering distrust not only as the opposite of trust, but as an alternative and coexisting complexity reduction mechanism are outlined. Finally, the article presents key conclusions and future research avenues.

A dynamic parameter identification method for the 5-DOF hybrid robot based on sensitivity analysis

Purpose This paper aims to propose a dynamic parameter identification method based on sensitivity analysis for the 5-degree of freedom (DOF) hybrid robots, to solve the problems of too many identification parameters, complex model, difficult convergence of optimization algorithms and easy-to-fall into a locally optimal solution, and improve the efficiency and accuracy of dynamic parameter identification. Design/methodology/approach First, the dynamic parameter identification model of the 5-DOF hybrid robot was established based on the principle of virtual work. Then, the sensitivity of the parameters to be identified is analyzed by Sobol’s sensitivity method and verified by simulation. Finally, an identification strategy based on sensitivity analysis was designed, experiments were carried out on the real robot and the results were verified. Findings Compared with the traditional full-parameter identification method, the dynamic parameter identification method based on sensitivity analysis proposed in this paper converges faster when optimized using the genetic algorithm, and the identified dynamic model has higher prediction accuracy for joint drive forces and torques than the full-parameter identification models. Originality/value This work analyzes the sensitivity of the parameters to be identified in the dynamic parameter identification model for the first time. Then a parameter identification method is proposed based on the results of the sensitivity analysis, which can effectively reduce the parameters to be identified, simplify the identification model, accelerate the convergence of the optimization algorithm and improve the prediction accuracy of the identified model for the joint driving forces and torques.

Real-time interpolation with low-pass filtering for five-axis hybrid machining robots

This paper proposes a new interpolation approach for five-axis hybrid robots to enhance the surface quality and efficiency of machining processes. Hybrid robots have the potential to manufacture large, complex structural parts with high flexibility and a favorable load-to-weight ratio. To interpolate G01 commands, the proposed method implements finite impulse response (FIR) filters rather than splines. These filters smoothly synchronize the motions of tool center points (TCPs) and tool orientation vectors (TOVs), and are designed for each linear segment online with geometric programming while considering joint constraints. Additionally, the adjacent linear segments are locally blended with bounded geometric errors under kinematic constraints. The proposed method generates time-optimal trajectories with jerk-limited joint motions in real-time, making it more effective than current interpolation methods. The effectiveness of the proposed method is verified through the flank milling operation on aluminum alloy.

Autonomous locomotion mode transition in quadruped track-legged robots: A simulation-based analysis for step negotiation

Hybrid track/wheel-legged robots combine the advantages of wheel-based and leg-based locomotion, granting adaptability across varied terrains through efficient transitions between rolling and walking modes. However, automating these transitions remains a significant challenge. In this paper, we introduce a method designed for autonomous mode transition in a quadruped hybrid robot with a track/wheel-legged configuration, especially during step negotiation. Our approach hinges on a decision-making mechanism that evaluates the energy efficiency of both locomotion modes using a proposed energy-based criterion. To guarantee a smooth negotiation of steps, we incorporate two climbing gaits designated for the assessment of energy usage in walking locomotion. Simulation results validate the method’s effectiveness, showing successful autonomous transitions across steps of diverse heights. Our suggested approach has universal applicability and can be modified to suit other hybrid robots of similar mechanical configuration, provided their locomotion energy performance is studied beforehand.

A novel surface topography prediction method for hybrid robot milling considering the dynamic displacement of end effector

A novel surface topography prediction method for hybrid robot milling considering the dynamic displacement of end effector

Mechanical Design and Analysis of a Novel 6-DOF Hybrid Robot With Large Orientation Workspace for Dental Application

Mechanical Design and Analysis of a Novel 6-DOF Hybrid Robot With Large Orientation Workspace for Dental Application

Virtual Prototyping of the 5-Axis Hybrid Robot for Milling

Virtual Prototyping of the 5-Axis Hybrid Robot for Milling

A Navigation Algorithm to Enable Sustainable Control of Insect-Computer Hybrid Robot with Stimulus Signal Regulator and Habituation-Breaking Function.

The insect-computer hybrid soft robots are receiving increasing attention due to their excellent motor capabilities, small size, and low power consumption. However, the effective control of insects is limited to minutes since the response from insects is reduced as the number of stimulus signal increase. This phenomenon is known as habituation, which causes the loss of control of robots and hinders their application in practical tasks such as search and rescue missions that require several hours. It has been shown that constantly switching the pattern of stimulus signals can slow down the onset of habituation. Moreover, when habituation occurs, applying a different stimulus signal can break the habituation. Based on this, we have designed a navigation algorithm that can extend the control time of insects to several hours. The algorithm is composed of a stimulation decision-making core responsible for deciding on the type of stimulus signal (left, right, acceleration), a stimulation parameters adjustment (SPA) core responsible for adjusting the stimulus signal voltage constantly to delay the occurrence of habituation, and a reactivation function (RF), as a different stimulus signal from the normal stimulus signal, is used to break insects' habituation to the normal stimulus signal. Experiments have shown that our SPA regulator and RF can significantly extend the control time of insects. Navigation experiments demonstrating effective control of the insects for up to 3 h verified the effectiveness of the navigation algorithm, which strikes a balance between control accuracy and control time.

Toolpath smoothing with reduced curvature and synchronized motion for hybrid robots

G01 commands are the most commonly used toolpath format in Computer Numerical Control (CNC) machining. Due to the discontinuity between adjacent linear segments, toolpath smoothing is necessary to improve machining efficiency and machined surface quality. This paper proposes an analytical C3 continuous local toolpath smoothing and synchronization method for a five-axis hybrid robot. Position and orientation smoothing are decoupled, with quintic B-spline segments replacing the original linear segments. The curvatures of the toolpath are reduced under constrained smoothing errors by weaving transition splines along the linear segments instead of confining them within the corners. A synchronization method based on arc length parameterization tailored to the smoothing method is also proposed. Tool tip position and tool axis orientation are synchronized using another monotonic, C3 continuous spline, which achieves smoother joint motion along the toolpath. For the hybrid robot with highly nonlinear kinematics, improved results in feedrate scheduling considering joint constraints can be realized. Simulations and experiments validate the effectiveness of the proposed method.

Cerebellum-Inspired Model-Free Tracking Control and Visual Servoing of a Rigid-Flexible Hybrid Robotic Endoscope With RCM Constraints

This article designs a model-free control scheme based on a cerebellum-inspired network model for tracking control and visual servoing of a surgical rigid-flexible hybrid robotic endoscope. The hybrid robot is composed of a rigid robot manipulator and a flexible endoscope as the end-effector. Inspired by the cerebellum associated with human motion control, we proposed a cerebellum-inspired model-free control scheme for the visual servoing and tracking control of the robotic endoscope with RCM (remote center of motion) constraints, which does not need to know the kinematic model of the robot. This scheme combines liquid state machines (LSM) and zeroing neural network (ZNN), where the LSM is able to generate control signals and the ZNN is used as the training signal for the LSM. Simulations and physical experiments demonstrate that the proposed cerebellum-inspired control scheme is effective to handle the tracking task under RCM constraints as well as the visual servoing task.

Hierarchical Error Compensation Method for Two-Degree-of-Freedom Manipulator Positioning Error in Hybrid Robots

In this paper, taking a two-degree-of-freedom parallelogram serial manipulator of a hybrid robot as an example, a hierarchical error compensation method that combines geometric and non-geometric error compensation is proposed. First, we establish the geometric kinematic modeling and error model and use the Levenberg-Marquardt (L-M) method to identify the geometric error parameters. Then, we use the grid interpolation method to compensate for non-geometric errors, thereby improving the overall positioning accuracy of the manipulator. Finally, a simulation is presented to verify the correctness and effectiveness of the proposed method. The results show that the positioning accuracy is improved from 4.8568 mm to 0.0036 mm, and the attitude error is improved from 0.9437° to 0.0105°.