1. The aim of the present study was to determine the influence of large (54 or 60) and small (36 or 40) group sizes and tiers of the small group housing system “Eurovent German” on tibia and humerus bone breaking strength, keel bone status, plumage condition and egg quality for two commercial layer lines, Lohmann Selected Leghorn (LSL) and Lohmann Brown (LB), at the same stocking density (890 or 830 cm2/bird). 2. In 4 consecutive trials, 4752 hens were recorded for keel bone status. Evaluation of plumage condition was made for 1440 hens and bone breaking strength was recorded for 1200 hens. A total of 4962 eggs were analysed for internal and external egg quality traits. Analyses involved 30 small group compartments per trial. 3. The layer line had a much more pronounced influence on humerus breaking strength than on tibia breaking strength. 4. Plumage condition, particularly on the neck, was positively correlated with humerus breaking strength in both layer lines. 5. An average of 34% of LB and 23% of LSL hens showed keel bone deformities, with higher proportions of slight deformities. 6. Slight keel bone deformities, rather than moderate to severe, increased significantly during the laying period. 7. Stocking density had no influence on bone breaking strength, keel bone status and egg quality traits. 8. LB layers had a 1.4-fold higher humerus, but only a 1.06-fold higher tibia breaking strength compared to LSL layers. 9. Tibia breaking strength was significantly affected by the interaction of group size and layer line. LSL layers in small groups had lower tibia breaking strengths than those of the large groups.