The nickel-iron electrode for welding cast iron is susceptible to hot cracking. In order to improve its hot-cracking susceptibility, the effects of rare earth (RE), C, Si, Cu, Mn, S, and P on its hot cracking were investigated. The hot-cracking test machine based on the theory of critical deformation speed was applied. The optimum RE, C and Si contents of the weld metal were determined. Variation in their contents greater or less than the optimum value resulted in reducing the hot-cracking resistance. Mn, Cu, S, and P increase the hotcracking susceptibility of the weld metal. The reasons for these phenomena were discussed. The comprehensive utilization of RE, C and Si can remarkably improve the hot-cracking susceptibility of the nickel-iron electrode for welding cast iron.
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