Hydrogen, a clean energy source with high energy density and long-term storage potential, is gaining attention as a viable alternative to fossil fuels. Among various water electrolysis methods, Proton Exchange Membrane Water Electrolysis (PEMWE) is suitable for green hydrogen production due to its ability to operate efficiently at high current densities and low temperatures. A key component of PEMWE is the Porous Transport Layer (PTL), which facilitates oxygen gas discharge and water supply. However, to enable practical use of PEMWE at high current densities, effective oxygen removal without accumulation in the PTL is critical. While previous studies have explored the structural characteristics of PTL, research quantifying the effect of PTL pore uniformity on PEMWE performance remains limited. This study compared PTL samples with different pore uniformities using X-ray CT, investigated how these differences affect PEMWE performance, and analyzed bubble detachment characteristics on the PTL surface using high-speed imaging.A specially designed cell with a transparent acrylic end plate was used to observe internal flow in the PEMWE system. The bubble detachment characteristics, including the number, frequency, and diameter of detached bubbles, were analyzed. The homogeneous PTL followed a normal distribution, while the inhomogeneous PTL exhibited a broader pore size range, deviating from this distribution. These structural differences led to significant performance variations. The homogeneous PTL had a bubble detachment rate of 9.49 bubbles/mm2, with an average detachment frequency of 30.5 Hz and a detachment diameter of 2.21 mm. In contrast, the inhomogeneous PTL exhibited a significantly lower detachment rate of 0.30 bubbles/mm2, a higher detachment frequency of 78.2 Hz, and a larger detachment diameter of 22.4 mm. Furthermore, when comparing the departure velocity, calculated by multiplying the detachment frequency by the bubble diameter, the homogeneous PTL achieved a velocity of 289.3 mm/s, approximately 3.2 times faster than the 89.6 mm/s observed in the inhomogeneous PTL. These findings suggest that a more uniform pore structure enables faster and more efficient gas removal, leading to enhanced PEMWE performance. Additionally, the high departure velocity in the homogeneous PTL indicates a more effective two-phase flow, which contributes to the improved water supply and gas discharge, thereby optimizing overall cell efficiency.The homogeneous pore structures promote efficient gas discharge and water supply, leading to improved cell performance. These findings show the importance of designing PTLs with uniform internal pore structures to optimize PEMWE operation. Acknowledgment This work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIT) (No. RS-2023-00208497, RS-2023-00219369).
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