Hollow Metal Research Articles

Solidification process of hollow metal droplets impacting a substrate

Recently, there has been a renewed interest in hollow droplet impact, as the internal bubble makes a difference in the spreading morphology during thermal spraying and three-dimensional printing. This paper is dedicated to the solidification process of a hollow metal droplet impacting a cold substrate. The influence of initial impact velocity and substrate temperature on the spreading process is numerically investigated by employing a phase-field method coupled with a solidification model. Solidification was shown to strongly alter droplet spreading and the flow state of the center liquid column. To describe the flow state of the center liquid column, three patterns, namely ‘no-jet’, ‘transition region’, and ‘counter-jet’ are defined. The simulation results show that the formation of the center counter-jet is inhibited by the solidification layer when Péclet number Pe<357, where Pe is the ratio of convection rate to diffusion rate. In addition, the critical Pe at which the phenomenon of counter-jet occurs gradually rises with the substrate temperature falling. Finally, a quantitative analysis of the maximum spreading diameter is proposed by establishing an energy conservation equation. The predicted diameters are in good agreement with the simulated results. It allows us to provide a general expression for the hollow droplets' maximum spreading diameter, using the impact and temperature parameters.

Analytical relations for fields and currents in magnetic-pulsed «expansion» of tubular conductors of small diameter

Introduction. This work was initiated by the problems of cardiovascular diseases, which are one of the main causes of mortality of the population of our planet. More than ten years ago, in 2012, approximately 3.7 million people died of acute coronary syndrome worldwide. The fight against such pathologies is carried out with the help of so-called stents, the manufacture of which can be carried out by the method of magnetic pulse «expansion» from hollow metal cylinders. The limited production possibilities of magnetic pulse «expansion» were caused by the minimum cross-sectional size of the inductor-instrument, which can be practically manufactured. Other tools are required to perform this operation. Novelty. A system of magnetic-pulse expansion of thin-walled pipes of small diameter with an inductor that excites an azimuthal electromagnetic field in the case of direct current passing through the processing object and in the absence of its connection in an electric circuit with an inductor is proposed. Purpose. The main analytical dependencies for the characteristics of the electromagnetic processes taking place in the inductor systems for the expansion of cylindrical conductive pipes of small diameter when direct passage of current through the processed object and when it is not connected to an electric circuit with an inductor (insulated billet) is derived. Methods. The solution of the boundary value problem with given boundary conditions was carried out by applying Laplace transforms and integrating Maxwell’s equations. Results. Analytical expressions were obtained for the main characteristics of the processes: the intensities of the excited electromagnetic fields and currents in the system depending on the parameters of the studied systems. The analysis of possible technical schemes for solving the given problem indicated the choice of the optimal variant of an effective system of magnetic-pulse «stretching» of thin-walled cylindrical conductors of small diameter. Practical value. Based on the qualitative analysis of the obtained results, recommendations for the practical implementation of the proposed system were formulated. The obtained dependences allow us to give numerical estimates of the effectiveness of excitation of magnetic pressure forces on the object of processing and to choose directions for further improvement of the magnetic pulse technology for solving such problems. References 23, figures 2.

The effect of unintended porosity on the first compressive stress maximum of alumina hollow sphere-filled bimodal composite metal foams

Bimodal composite metal foams made from Al99.5 aluminium and quasi-eutectic Sr-modified AlSi12 matrix were investigated, where the bimodality was introduced by two alumina hollow sphere sets with nominal diameters of Ø7.0 and Ø2.4 mm in various volume concentrations. The research aimed to determine the effect of the cell structure (especially the unintended porosity) on the first compressive stress maximum, depending on the applied matrix material. The various features of the cell structure were quantitatively measured in composite metal foams by filtering raw computed tomography analysis data. The casting porosity, the wetting porosity, the porosity from the various-sized hollow spheres, and the partially matrix-filled hollow spheres have been successfully distinguished based on volumetric and geometrical conditions, such as sphericity and compactness. The unintended porosity (as the sum of the casting porosity and the wetting porosity) influences the first compressive stress maximum of the Al99.5 matrix composite metal foams. In contrast, for the AlSi12Sr bimodal foams, the results correlated with the total porosity values. The first compressive stress maximum could be estimated well from the compressive yield strength of the matrix and the total porosity of the foam.

Positively Charged Hollow Co Nanoshells by Kirkendall Effect Stabilized by Electron Sink for Alkaline Water Dissociation.

While cobalt (Co) exhibits a comparable energy barrier for H* adsorption/desorption to platinum in theory, it is generally not suitable for alkaline hydrogen evolution reaction (HER) because of unfavorable water dissociation. Here, the Kirkendall effect is adopted to fabricate positive-charged hollow metal Co (PHCo) nanoshells that are stabilized by MoO2 and chainmail carbon as the electron sink. Compared to the zero-valent Co, the PHCo accelerates the water dissociation and changes the rate-determining step from Volmer to Heyrovsky process. Alkaline HER occurs with a low overpotential of 59.0mV at 10mAcm-2. Operando Raman and first principles calculations reveal that the interfacial water to the PHCo sites and the accelerated proton transfer are conducive to the adsorption and dissociation of H2O molecules. Meanwhile, the upshifted d-band center of PHCo optimizes the adsorption/desorption of H*. This work provides a unique synthesis of hollow Co nanoshells via the Kirkendall effect and insights to water dissociation on catalyst surfaces with tailored charge states.

Mechanical properties of cementitious metallic hollow sphere composite under compression

This study presents a novel cementitious metallic hollow sphere composite by integrating metallic hollow spheres (MHS) into a cement matrix. Experimental results show that while MHS reduce the stiffness and strength of cement matrix, they enhance deformability and energy absorption. Adding 0.5% polypropylene fibers significantly improves mechanical properties and changes failure mode from brittle to ductile. This work offers insights into MHS materials in civil engineering.

Covalent immobilization of α-amylase on hollow metal organic framework coated magnetic phase-change microcapsules for the improvement of its thermostability

Exploring efficient immobilized carrier for α-Amylase (α-Amy) to enhance its thermostability has significant influence in starch related industry. Here, hollow ZIF-8 (HZIF-8) with amino groups coated magnetic phase change microcapsules (PCM) was designed for covalent immobilization of α-Amy. Magnetic PCM consisting n-docosane core and SiO2/Fe3O4 hybrid shell were firstly synthesized. Then, HZIF-8 shell with amino groups was coated and α-Amy was subsequently immobilized through covalent cross-linking strategy. The morphology, chemical structure and magnetic property of PCM@HZIF-8@α-Amy (PCMHA) were comprehensively characterized. Moreover, heat control property of PCMHA was studied with encapsulation efficiency and thermal energy-storage efficiency of 50.55 % and 50.59 %, respectively. Catalytic activity of immobilized α-Amy was fully investigated with Km and Vmax of 2.773 mg/mL and 1.853 μmol/mL·min, respectively. From reusability and storage stability study, immobilized α-Amy not only maintained rather high activity after 9 cycles' reuse, but also exhibited good activity under high salt ion condition after 7 days.

Efficient adsorption and desorption of elemental mercury by ordered mesoporous cerium oxide nanoparticles derived from Ce-based metal–organic frameworks

Metal oxide-based adsorbents not only exhibit effective elemental mercury (Hg0) removal capacity but also offer suitability for wet desorption, which is a green treatment method to avoid secondary contamination of deactivated adsorbents. Nevertheless, the limited dispersing capacity of the carrier restricts the loading of active substances, hindering further enhancement of adsorption capacity. The pore structure of adsorbent is also a key factor for wet desorption. In this work, we synthesized a hollow cerium-based metal–organic framework (Ce-mesoMOF) as a sacrificial precursor to obtain ordered mesoporous cerium oxide (OM-CeO₂) via a mesoporous genetic pyrolysis-oxidation mechanism. OM-CeO2 inherits the excellent structural properties of mesoporous MOF with better catalytic activity, exhibiting strong adsorption capacity in various atmospheres (97.6 % in pure N2, 98.8 % in N2 + H2S). Wet desorption of Hg compounds and reduction of the active site can be synergized in Na2S2O3 solution. The octahedral structure with an ordered mesoporous shell greatly facilitates the mass transfer process, as evidenced by the strong adsorption capacity and fast kinetic parameters of OM-CeO2. Density functional theory analysis reveals that the conversion reaction of adsorbed Hg has a low energy barrier on the pyrolytic-oxidized OM-CeO2 and the inhibitory effect of reactive S for Hg0 adsorption transforms into a facilitating effect. This study leverages the structural advantages of ordered mesoporous MOFs in the field of Hg adsorption and imparts reactivity through modification for efficient adsorption–desorption.

Shell Modulation of Hollow Metal Sulfide Nanocomposite for Stable Potassium Storage at Room and High Temperature

AbstractThe large size of K‐ion makes the pursuit of stable high‐capacity anodes for K‐ion batteries (KIBs) a formidable challenge, particularly for high temperature KIBs as the electrode instability becomes more aggravated with temperature climbing. Herein, we demonstrate that a hollow ZnS@C nanocomposite (h‐ZnS@C) with a precise shell modulation can resist electrode disintegration to enable stable high‐capacity potassium storage at room and high temperature. Based on a model electrode, we identify an interesting structure‐function correlation of the h‐ZnS@C: with an increase in the shell thickness, the cyclability increases while the rate and capacity decrease, shedding light on the design of high‐performance h‐ZnS@C anodes via engineering the shell thickness. Typically, the h‐ZnS@C anode with a shell thickness of 60 nm can deliver an impressive comprehensive performance at room temperature; the h‐ZnS@C with shell thickness increasing to 75 nm can achieve an extraordinary stability (88.6 % capacity retention over 450 cycles) with a high capacity (450 mAh g−1) and a superb rate even at an extreme temperature of 60 °C, which is much superior than those reported anodes. This contribution envisions new perspectives on rational design of functional metal sulfides composite toward high‐performance KIBs with insights into the significant structure‐function correlation.

Shell Modulation of Hollow Metal Sulfide Nanocomposite for Stable Potassium Storage at Room and High Temperature.

The large size of K-ion makes the pursuit of stable high-capacity anodes for K-ion batteries (KIBs) a formidable challenge, particularly for high temperature KIBs as the electrode instability becomes more aggravated with temperature climbing. Herein, we demonstrate that a hollow ZnS@C nanocomposite (h-ZnS@C) with a precise shell modulation can resist electrode disintegration to enable stable high-capacity potassium storage at room and high temperature. Based on a model electrode, we identify an interesting structure-function correlation of the h-ZnS@C: with an increase in the shell thickness, the cyclability increases while the rate and capacity decrease, shedding light on the design of high-performance h-ZnS@C anodes via engineering the shell thickness. Typically, the h-ZnS@C anode with a shell thickness of 60 nm can deliver an impressive comprehensive performance at room temperature; the h-ZnS@C with shell thickness increasing to 75 nm can achieve an extraordinary stability (88.6 % capacity retention over 450 cycles) with a high capacity (450 mAh g-1) and a superb rate even at an extreme temperature of 60 °C, which is much superior than those reported anodes. This contribution envisions new perspectives on rational design of functional metal sulfides composite toward high-performance KIBs with insights into the significant structure-function correlation.

Hollow TiO2@Fe2O3 nanofiber additives using template based approach for capture-conversion of polysulfides in Lithium-sulfur batteries

High theoretical capacity (1675 mA h g−1) and energy density (2600 Wh kg−1) in addition to low cost, non-toxicity and natural abundance stimulates the exploration of sulfur as a potential cathode material. However, serious capacity fade and poor reaction kinetics leads to untimely failure which prevents the practical commodification of these batteries. Here, a simple and versatile electrospinning technique has been employed to prepare a polymeric template to fabricate hollow metal oxide@metal oxide nanofibers. The hollow fibrous shell with large specific surface area is incorporated as an anchoring material comprising of distinct crystalline phases separated by amorphous domains. Meanwhile, the encapsulated metal oxide nanoparticles ensure efficient conversion of soluble polysulfides thereby, promoting the reaction kinetics and avoiding any surface passivation of anchoring material. The LSB cell with 5 % TiO2@Fe2O3 nanofiber additives delivers impressively in the rate capability test with stable capacities of 620 and 480 mA h g−1 at 1C and 2C rate, respectively. Moreover, an excellent cycling performance is attained with a fade rate of 0.092 % per cycle over 500 cycles at 0.5C-rate. The findings of this work shall provide a pathway for facile preparation of functional metal oxide composites for simultaneous trapping and conversion of polysulfide species in sulfur batteries.

Linker-induced hollow MOF embedded into arginine-modified montmorillonite for efficient urea removal: Adsorption behavior and mechanism analysis

The precise regulation of hollow metal–organic framework (HMOF) and the effective assembly with excellent guest materials present limitless potential for pollutant removal. In this work, the arginine-modified montmorillonite (AMMT) was preferentially prepared via room temperature impregnation approach, and then the AMMT-HMOF composite was effectively constructed through a one-pot method. During this process, linker-induced MOF to MOF route was proposed, i.e., solid ZIF-67 transformed into hollow MOF-74 (thicknesses: ∼25 nm). Of note, this route involves the transition from solid to hollow structures, as well as the change between different topologies. Next, the AMMT-HMOF composite was evaluated for adsorption experiments with urea in aqueous solution as the target molecule. Further speaking, the optimization experiments were conducted to analyze the impact of pH, contact time, adsorbent mass and original urea concentration towards the adsorption process. The as-fabricated absorbent presented a maximum adsorption capacity of 298.5 mg/g within 1 h, demonstrating adherence to pseudo-second-order kinetics and the Langmuir model. The excellent adsorption performance can be ascribed to the enlarged layer spacing of AMMT, as well as the fast mass transport and abundant diffusion channels in HMOF. Additionally, the mechanistic analyses revealed the existence of hydrogen bonding interactions between the adsorbent and urea. Meanwhile, the adsorbent displayed the outstanding morphological and structural stability after usage. According to our survey, this is the first time to use this linker-induced MOF-to-MOF strategy and predictably assemble with functionalized montmorillonite to construct the hollow MOF composite for urea adsorption.

Nested non-covalent interactions expand the functions of supramolecular polymer networks

Supramolecular polymer networks contain non-covalent cross-links that enable access to broadly tunable mechanical properties and stimuli-responsive behaviors; the incorporation of multiple unique non-covalent cross-links within such materials further expands their mechanical responses and functionality. To date, however, the design of such materials has been accomplished through discrete combinations of distinct interaction types in series, limiting materials design logic. Here we introduce the concept of leveraging “nested” supramolecular crosslinks, wherein two distinct types of non-covalent interactions exist in parallel, to control bulk material functions. To demonstrate this concept, we use polymer-linked Pd2L4 metal–organic cage (polyMOC) gels that form hollow metal–organic cage junctions through metal–ligand coordination and can exhibit well-defined host-guest binding within their cavity. In these “nested” supramolecular network junctions, the thermodynamics of host-guest interactions within the junctions affect the metal–ligand interactions that form those junctions, ultimately translating to substantial guest-dependent changes in bulk material properties that could not be achieved in traditional supramolecular networks with multiple interactions in series.

Terahertz narrow-band filter based on 3D-printed periodic waveguides

Terahertz (THz) devices, especially waveguide-type functional devices related to transmission and control, are severely scarce due to the lack of effective design and fabrication methods. Here, we experimentally demonstrate a waveguide type of THz narrow-band filter based on 3D-printed technology, which is realized by a cylindrical hollow metal structure with corrugated tube walls. The semi-cylindrical periodic corrugations are 3D printed on a photosensitive resin substrate material, followed by sputtering a layer of gold film on its surface to endow the structure with THz filtering functions. A hollow cylindrical corrugated waveguide is obtained by assembling two identical semi-circular corrugations together. The periodic structure with Bragg resonances can produce a frequency stop band, in which the propagation of THz waves is significantly suppressed. We print a wider section of corrugations in the middle of the waveguide, which destroys the perfect periodicity of the structure and forms a defect. Due to the local resonance caused by the defect, we observe an additional narrow-band transmission peak within the former stop band, which is a good candidate for THz filtering. The filtering bandwidth and extinction ratio are 1.8 GHz and 28 dB, respectively, and the Q-factor reaches 234. The proposed 3D-printed THz filter has the advantages of the simple structure, excellent performance, and easy integration, which can improve the existing THz systems in various applications.

Hollow Metal–Organic Framework/MXene/Nanocellulose Composite Films for Giga/Terahertz Electromagnetic Shielding and Photothermal Conversion

HighlightsThe composite films are composed of hollow metal–organic frameworks/layered MXene/nanocellulose with unique alternating electromagnetic structures.The optimized composite films exhibit excellent EMI shielding performance of 66.8 dB at GHz frequency and 114.6 dB at THz frequency.The EMI shielding ability of composite films to electromagnetic waves is verified by practical visualized application simulation.The composite films show remarkable photothermal conversion performance, which can reach 235.4 °C under 0.8 W cm−2.

Planar slotted waveguide antenna array for monopulse radar

In monopulse radar, along with mirror and lens antennas, slotted waveguide antenna arrays (SWA) are often used, especially in those cases when it is required to have a flat non-protruding shape and compact dimensions. The design and manufacturing of such antennas have specialties associated with the use of non-standard feeding systems of radiating waveguides, which are considered in this paper as the example of creation of a flat SWA intended for use in a monopulse search and tracking radar. The aim of the article is calculating and modeling a slotted waveguide antenna array based on a hollow metal waveguide with a given level of side lobes and main lobe width of the radiation pattern. The developed SWA contains a radiating and feeding part. The radiating part, with 24 linear resonant waveguide-slot antennas with longitudinal slots on the wide wall of the waveguide, is divided into two subarrays to realize the monopulse mode. Each subarray is fed from the feeding waveguide through slanted slots cut in the wide wall of the waveguide. The antenna design calculation has been carried out in the MathCad, and the modeling has been performed in CAD Ansys HFSS. The energy method has been used to calculate the coordinates of the longitudinal slots on the wide wall of the radiating waveguide as well as the inclined slots on the wide wall of the feeding one. The calculated radiation patterns of the developed antenna array in the E- and H-planes in sum and difference modes have been shown. The paper outlines the methodology for designing a monopulse antenna system using a SWA. The system forms a beam directed perpendicular to the antenna plane. During the design process, the slotted waveguide antenna array based on a hollow waveguide has been modeled and researched to obtain the required characteristics specified in the technical requirements. The proposed approach can be applied to practical antenna design for monopulse radars.

Portable and highly enhanced surface enhanced Raman scattering and photocatalytic activity of cost-effective hierarchical hollow metal organic frameworks heterostructures induced by etched titanium sheet

In order to effectively detect and remove organic toxics in wastewater, the facile construction of plug and play bifunctional materials is very vital. Herein, a kind of metal-organic frameworks (MIL-53 (Fe) with hollow tubular structure was induced by an etched Ti sheet (ET), and then small sized Ag nanoparticles (Ag NPs) were in-situ anchored evenly on the internal and external surfaces of MIL-53 (Fe). Subsequently, a new type of bifunctional material (ETMA) was assembled. Surface enhanced Raman scattering (SERS) and photocatalytic activity of the material were investigated with crystal violet (CV, a carcinogenic and teratogenic toxic) as an analyte. The results found that trace amount of CV (1 × 10−12 M) can still be sensitively detected by the fabricated ETMA, and analysis enhancement factors as high as 6.9 × 105 even though only 1.39 wt % Ag was contained in the ETMA. Moreover, nearly 100 % of CV can be rapidly degraded by the ETMA after irradiated for 15 min, which was 44.47 times and 7.27 times faster than those of ET-Ag (ETA) and ET-MIL-53 (Fe) (ETM), respectively. Additionally, the removal efficiency of total organic carbon (TOC) was as high as 75.44 %. The remarkable enrichment effect, the strong interaction among components, and the synergistic effect in the target ETMA material were responsible to the dramatically enhanced SERS and photocatalytic performances. In addition, the cost-effective ETMA exhibited excellent uniformity, repeatability, stability, and recyclability towards the detection and removal of CV in actual water samples, showing great potentials in monitoring and removing organic pollutants in practical ecological environment.

Remote Charging and Degradation Suppression for the Quantum Battery.

The quantum battery (QB) makes use of quantum effects to store and supply energy, which may outperform its classical counterpart. However, there are two challenges in this field. One is that the environment-induced decoherence causes the energy loss and aging of the QB, the other is that the decreasing of the charger-QB coupling strength with increasing their distance makes the charging of the QB become inefficient. Here, we propose a QB scheme to realize a remote charging via coupling the QB and the charger to a rectangular hollow metal waveguide. It is found that an ideal charging is realized as long as two bound states are formed in the energy spectrum of the total system consisting of the QB, the charger, and the electromagnetic environment in the waveguide. Using the constructive role of the decoherence, our QB is immune to the aging. Additionally, without resorting to the direct charger-QB interaction, our scheme works in a way of long-range and wireless-like charging. Effectively overcoming the two challenges, our result supplies an insightful guideline to the practical realization of the QB by reservoir engineering.

Synthesis of Nickel Phosphate Using Self Templated Method

Nickel phosphate has diverse applications, such as in glucose sensors, catalysts, and supercapacitors. Different synthesis methods affect its structure and properties, characterized by Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD) analysis. Metal phosphates have high ion conductivity, chemical stability, and unique 1D nanostructures. Self-templating techniques, like templating against colloidal particles, create hollow 1D metal phosphate structures, determined by the template size. Materials including triethyl phosphate and ethanol, were used in a self templated method to synthesize different forms of nickel phosphate with varying triethyl phosphate volumes, resulting in products labelled as nickel phosphate-500, nickel phosphate-800, and nickel phosphate-1000. The observation under SEM showed that microflower structures are formed while the XRD analysis revealed that the nickel phosphate material had an amorphous structure with randomly arranged particles, evident from the single broad peak in the XRD patterns. The current response showed that nickel phosphate-500 exhibited the highest reading with the value of 0.2 mA compared to the other two nickel phosphates.

Hollow Cuboidal Metal Oxide-Based Asymmetric Electrode Configuration for High-Performance Anion Exchange through Quaternized Pyridine-Poly(vinyl alcohol) @ Metal Hydroxide Nanosheets for Water Dissociation

Hollow Cuboidal Metal Oxide-Based Asymmetric Electrode Configuration for High-Performance Anion Exchange through Quaternized Pyridine-Poly(vinyl alcohol) @ Metal Hydroxide Nanosheets for Water Dissociation

Высокоточная схема для уравнения переноса в задаче нейтронной защиты

The paper considers the problems of calculating the stationary transport of high-energy neutrons from an external source in a hollow metal structure. The spatial grid for calculation consists of tetrahedra, which allows to model complicated geometric shapes of objects. The calculated area is highly heterogeneous, since it consists of metal parts with strong absorption and scattering and practically non-absorbing internal parts. A scheme based on a minimal stencil, within a single tetrahedron for the calculation. The scheme has a high approximation order and is based on characteristic approaches. For a smooth solution and a constant absorption coefficient in each cell, the scheme has a third order of convergence. The cells are traversed using the graph topological sorting algorithm. A new version of the parallelization of the calculation for the OpenMP standard has been proposed. For discretization by an angular variable, a cubature formula of the direct product type over two angles with an algebraic order of accuracy of nine is used. The angular grid is constructed in such a way as to correctly calculate the moments for narrowly directed beams of external radiation. The standard 26-group approximation of the BNAB library is used for energy sampling. A decrease in the neutron flux inside the structure is shown for groups with an energy above 1 MeV. Graphs of the angular distribution inside the structure are given.