Objective This research aims to cluster similar highway–railway grade crossings (HRGCs) to examine the safety countermeasures at HRGCs. Methods The methodology integrates inventory and collision data from Federal Railroad Association (FRA) data set during years 2010 to 2022 . The XGBoost and random forest (RF) algorithms are employed to identify influential collision severity factors. Then, the deep latent class analysis (DLCA) method is utilized on selected inventory factors as important features to cluster similar HRGCs. Afterward, collision modification factor (CMF) and standard error (SE) measures are computed for each countermeasure through collisions within each HRGC cluster. Results XGBoost successfully identified 20 important collision and inventory factors with importance levels exceeding 94%, such as the number of daily trains and the surface material. Then, the DCLA method achieved 4 distinct clusters optimized by high similarity within each cluster and significant independence among clusters. The effectiveness of countermeasures was computed in terms of CMF and SE. The CMF results demonstrated that bells achieved superior safety compared to other countermeasures in clusters with sharper track angles and high maximum train speeds. Implementing bells decreased collisions across Clusters 1 and 4, with reductions of 53% (CMF = 0.47) and 46% (CMF = 0.54), respectively. Conclusions The results highlight XGBoost’s capability to identify important collision and inventory factors, successfully uncovering 20 of the most important factors. The DCLA clustering method forms 4 distinct groups marked by substantial internal similarity within each cluster. This approach contributes to a clearer understanding of how each countermeasure impacts collision frequency. The findings highlight the varying effectiveness of different countermeasures across clusters, improving decision making for safety at HRGCs. The study highlights the efficacy of crossbucks in addressing safety concerns during moderate traffic conditions, particularly evident in environments with a highway speed limit between 100 and 125 mph. Additionally, bells demonstrate notable effectiveness in areas with sharper track angles.
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