High Solid Content Research Articles

Cellulose Nanofibers as Rheological Modifiers to Improve Biomass Slurry Processing and Fermentation

This study investigates the enhancement of biomass slurry processability through the addition of rheological modifiers, focusing on carboxymethyl cellulose (CMC) and TEMPO-mediated oxidized cellulose nanofibrils (TCNF). Three sets of experiments were conducted to assess the effects of these additives on slurry processing and fermentation. Initial experiments evaluated the slurry extrudability, concluding that TCNF aids extrusion similarly to CMC. Subsequent experiments explored slurry viscosity reduction mechanisms, revealing that while CMC significantly reduced the viscosity, TCNF’s impact is negligible. Additionally, TCNF performed comparably to CMC in water retention tests across different conditions, which suggests that TCNF have potential as an effective additive for maintaining slurry fluidity at high solid concentrations through enhanced water retention. Lastly, both additives were investigated to ensure that they did not impact hydrolyzed biomass fermentation. The findings suggest that TCNF’s mechanisms differ from those of traditional water-soluble polymers like CMC, offering insights into novel approaches to improve the biomass processing efficiency and subsequent fermentation.

One-pot synthesis of foamable bio-resin: High solid content, low viscosity and rapid low-temperature curing

The increasing global concerns surrounding sustainable resource development and energy-efficient utilisation have positioned the functional utilisation of natural biomass materials as a critical research hotspot in materials science. This study aims to enhance the utilisation of lignocellulose, a highly promising and abundant renewable energy source, to replace petroleum-based materials with wood-based materials. To achieve this objective, the study employed techniques such as liquefaction degradation, molecular reconstruction and directional induction to synthesise wood-based resin through a one-pot process, using poplar powder. The resulting resin exhibited a solid content ranging from 65 % to 68 % and viscosity between 8000 and 4000 mPa·s. Compared with resin formulations lacking divalent metal ions, the resin containing these ions demonstrated an approximate reduction of 8°C in peak curing temperature and a 42.96 % decrease in curing time. These characteristics satisfy the requirements for foaming resins, including high solid content, low viscosity and rapid curing at low temperatures. Additionally, the impacts of resin rheology and thermosetting on the foam pore structure were analysed using principles of rheology and thermodynamics. The integrated manufacturing process of the resin resulted in zero waste or by-products, thereby enhancing efficiency, conserving energy and demonstrating promising market prospects.

Water-based 8YSZ electrolyte suspension optimised by design of experiments

Solid oxide cells are approaching commercial viability, with most of the currently used materials representing state-of-the-art advancements. However, widespread market adoption hinges on reducing costs. In this context, manufacturing improvements – particularly those that minimise material waste during production – can play a crucial role in lowering the capital expenditure (CAPEX) of solid oxide cells, ultimately influencing the levelised cost of fuel for end users.This study presents an optimisation of electrolyte slurry formulation for tape casting. By controlling variables such as solid loading, binder content, milling parameters, and casting conditions, we achieved reproducible results in electrolyte thickness, porosity, and electrical conductivity.The slurries were prepared by ball milling, employing a range of compositions that included both low and high solid and binder contents. The resulting rheological profiles, tape quality, thickness, and porosity were carefully evaluated. The experimental design culminated in an optimised composition, for which electrical conductivity was measured using electrochemical impedance spectroscopy. The impedance data were deconvoluted into grain bulk and grain boundary contributions, enabling further refinement of the sintering temperature and subsequent microstructure.

Preparation and Evaluation of a Novel Branched Polymer as Thickener for Calcium Chloride-Based Drilling and Completion Fluids

Preparation and Evaluation of a Novel Branched Polymer as Thickener for Calcium Chloride-Based Drilling and Completion Fluids

Anaerobic membrane bioreactor (AnMBR) with external ultrafiltration membrane for the treatment of sugar beet vinasse.

Vinasse, a by-product of ethanol production, is generated at significant rates. While rich in nutrients such as calcium, magnesium, and potassium, its high solids, organic matter, acidity, and sulfate content pose challenges when disposed directly on soil, necessitating treatment. Anaerobic digestion is a viable solution, reducing organic pollution while recovering energy in the form of biogas, aligning with the biorefinery concept. Traditionally, sludge bed reactors and anaerobic contact reactors are utilized for vinasse processing, with sludge granulation being vital for treatment success. However, challenges such as sludge wash-out due to recalcitrant compounds, high solids concentration in the influent, low pH, salinity, and temperature hinder granule formation. Anaerobic membrane bioreactors (AnMBR) offer an alternative, simplifying treatment by integrating intensified pre- and post-treatment units. Due to complete sludge retention, AnMBRs achieve high COD removal efficiencies, yielding a suspended solids-free and largely disinfected effluent. Therefore, AnMBRs show promise for vinasse treatment, eliminating the need for sludge granulation and producing nutrient-rich effluent with minimal residual organics and suspended solids. In this study, an AnMBR equipped with an inside-out external crossflow ultrafiltration membrane was proposed for the treatment of vinasse. The AnMBR reached a COD removal efficiency of 95% ± 2.6% and produced 0.3 CH4 L.g COD removed -1 working at organic loading rates of 8g COD. L-1 d-1 and membrane fluxes of 10 LMH. At organic loading rates of 10g COD. L-1 d-1 and fluxes of 12 and 14 LMH, the COD removal efficiency decreased to 77% ± 11% and 73% ± 7.9%, respectively. The AnMBR technology represents an innovation for wastewater treatment, however, more research using the cross-flow configuration and different types of effluents is needed. Literature studies that address the treatment of sugar beet or sugarcane vinasse using AnMBR are still scarce. This study explored the potentials of AnMBR technology for vinasse treatment and contributes to the dissemination of this technology, opening new possibilities for vinasse processing.

In Situ Crosslinked Biodegradable Hydrogels Based on Poly(Ethylene Glycol) and Poly(ε-Lysine) for Medical Application.

Hydrogels have emerged as promising biomaterials due to their excellent performance; however, their biocompatibility, biodegradability, and absorbability still require improvement to support a broader range of medical applications. This paper presents a new biofunctionalized hydrogel based on in situ crosslinking between maleimide-terminated four-arm-poly(ethylene glycol) (4-arm-PEG-Mal) and poly(ε-lysine) (ε-PL). The PEG/ε-PL hydrogels, named LG-n, were rapidly formed via amine/maleimide reaction by mixing 4-arm-PEG-Mal and ε-PL under physiological conditions. The corresponding dry gels (DLG-n) were obtained through a freeze-drying technique. 1H NMR, FT-IR, and SEM were utilized to confirm the structures of 4-arm-PEG-Mal and LG-n (or DLG-n), and the effects of solid content on the physicochemical properties of the hydrogels were investigated. Although high solid content could increase the swelling ratio, all LG-n samples exhibited a low equilibrium swelling ratio of less than 30%. LG-7, which contained moderate solid content, exhibited optimal compression properties characterized by a compressive fracture strength of 45.2 kPa and a deformation of 69.5%. Compression cycle tests revealed that LG-n demonstrated good anti-fatigue performance. In vitro degradation studies confirmed the biodegradability of LG-n, with the degradation rate primarily governing the drug (ceftibuten) release efficiency, leading to a sustained release duration of four weeks. Cytotoxicity tests, cell survival morphology observation, live/dead assays, and hemolysis tests indicated that LG-n exhibited excellent cytocompatibility and low hemolysis rates (<5%). Furthermore, the broad-spectrum antibacterial activity of LG-n was verified by an inhibition zone method. In conclusion, the developed LG-n hydrogels hold promising applications in the medical field, particularly as drug sustained-release carriers and wound dressings.

Enhanced slurry transport efficiency and energy reduction through swirl-inducing pipes

Tailings are the waste material left after “mineral values” have been extracted from the ore. Proper tailings disposal should be economical and environmentally safe. This study reports significant increase in energy efficiency during hydro-transport of zinc tailings by integrating a swirl-motion-inducing pipe segment into the conventional pipeline. The computational model was rigorously tested against available experimental data on standard pipes. The zinc tailings slurry used has a wide particle size distribution, represented by multiple size classes, each having representative size and concentration. The study found that adding swirl-inducing pipe section to the conventional pipeline decreased specific energy consumption (SEC) by up to 35 % for transporting settling slurry, especially at moderate to high solids concentrations. Among the various configurations tested, the pipeline with a 10-lobed swirl-inducing segment achieved the lowest SEC across the operating conditions considered. These findings highlight the potential of swirl-inducing segments in improving energy efficiency for slurry transport.

Effects of Large-Scale Wildfires on the Redistribution of Radionuclides in the Chornobyl River System.

Wildfires in radiologically contaminated areas raise significant concerns due to potential radionuclides redistribution and increased public radiation exposure. This study examined the impact of the 2020 Chornobyl wildfire on the redistribution of radionuclides, specifically 137Cs and 90Sr, in the Chornobyl River system. We determined the quantities and speciation of 137Cs and 90Sr in charred residues and soil after wildfires and analyzed the riverine concentrations of these radionuclides based on long-term monitoring data. Our findings indicate that the inventories of 137Cs and 90Sr in the charred residues and soil decreased with increasing distance from the nuclear power plant, which is consistent with the initial deposition patterns. However, the transfer of 137Cs and 90Sr from soil to charred residues did not correspond to the distance, type of contamination source, or fire type. Speciation analysis revealed that the water-soluble fractions of 137Cs and 90Sr in the charred residues were significantly higher than those in the soil, implying increased mobility. Following the wildfires, no significant increase in 137Cs concentration was observed in a river catchment in Chornobyl. However, 90Sr concentrations showed a significant increase, exceeding the permissible levels in drinking water (2 Bq/L) in Ukraine. This increase is attributed to hydrologically driven mobilization processes: (1) during snowmelt in spring and (2) the transport of soluble 90Sr from charred residues and surface soil into the river during high suspended solid concentration events. Collectively, our findings highlight the importance of continuous monitoring of radionuclide dynamics in postwildfire environments to better assess potential radionuclide redistribution and radiation exposure risks. These results provide valuable insights into the behavior of 137Cs and 90Sr in river systems affected by wildfires, contributing to a more accurate understanding of their environmental impacts and potential countermeasures.

Treatment of sugarcane vinasse in AnMBR and UASB: process performance and microbial community comparison.

Vinasse is a by-product of sugarcane processing which is often used in fertigation; however, the direct use of vinasse harms the environment and reduces soil productivity due to its physicochemical properties. Anaerobic digestion (AD) offers an alternative to mitigate part of the negative effects. Anaerobic high-rate reactors, which mainly rely on sludge granulation, are mostly used in AD of vinasse wastewater. However, the composition of vinasse such as high concentration of solids and organic matter, high salinity, low pH, and high concentrations of sulfate, affect granule formation, leading to sludge washout. Anaerobic membrane bioreactors (AnMBR) present an alternative for vinasse treatment, eliminating the need for sludge granulation and producing a nutrient-rich effluent with minimal residual organics and no suspended solids. Research on sugarcane vinasse treatment using AnMBRs is limited. Most studies have employed submerged internal membrane modules, highlighting the need for further research with different reactor configurations to enhance process performance. In this study, an AnMBR equipped with an external inside-out crossflow ultrafiltration membrane was compared to an upflow anaerobic sludge blanket (UASB) reactor for the treatment of sugarcane vinasse. At a volumetric organic loading rate of up to 6g COD. L-1.d-1, the UASB reactor reached 75% ± 7% of COD removal efficiency whereas the AnMBR generated a solids-free effluent and reached 88% ± 2% of COD removal efficiency. Microorganisms such as Clostridia, Bacteroidia, Mesotaga, Syner-01, Dehalococcoidia, Bacteroidia-DMER64, and Methanolinea were found as the most abundant. The results highlight the AnMBR potential as an effective alternative for treating sugarcane vinasse while overcoming the challenges posed by unsatisfactory sludge granulation.

Enhancing the Yield and Performance of Bio-Oil Produced from the Hydrothermal Liquefaction of Microalgae with High Solid Contents: Optimization and Modeling

Enhancing the Yield and Performance of Bio-Oil Produced from the Hydrothermal Liquefaction of Microalgae with High Solid Contents: Optimization and Modeling

Ultra-high temperature ceramic TaC precursor with high ceramic yield and low oxygen content after pyrolysis enhanced by carbon source chelated three-dimensional network structure

Development of UHTCs precursors with a high ceramic yield, low viscosity at high solid content, and low oxygen content of after pyrolysis is crucial for UHTCs-modified C/Cs composites fabricated by PIP process. In the present work, four types of TaC precursors with varying microstructures were designed and synthesized. The effects of the precursor microstructure on the morphology, size, ceramic yield and oxygen content after pyrolysis were investigated. The findings demonstrate that the three-dimensional network structure may lower the oxygen content of pyrolysis products and that the carbon source chelated structure can significantly increase the ceramic yield of TaC precursor. After pyrolysis at 1500 °C, the ceramic yield of the TaC precursor, TCP-4, was 51.80 wt%, and the oxygen content of the pyrolysis product was only 0.48 wt%. The TCP-4 ethanol solution at 90 wt% viscosity is 67.03 mPa S which meets the requirements of the PIP process. The formation thermodynamics of carbon source chelated three-dimensional network structure is analyzed. The present work not only provides a high-performance TaC precursor, but also offers a novel idea and approach for development of other ultra-high temperature ceramic precursors.

On-line image analysis for evaporative crystallization of xylose

On-line imaging technique was investigated for monitoring industrial production of xylose crystals via evaporation, with the focus being on the fine crystals since they affect the efficacy of downstream filtration, and also lead to product loss. High solid concentration and crystal agglomeration pose great challenges to the image analysis, hindering quantitative understanding of the crystallization process and possible control actions. Three different analysis methods were examined, including deep learning-based semantic segmentation (Swin Transformer) and instance segmentation (Mask R-CNN) together with an advanced orthodox approach. Swin Transformer outperformed other two methods by a large margin, indicating that the semantic segmentation is more suitable for the present scenario of evaporation crystallization. Its precision, recall, F1 score, Jaccard index, and accuracy reach 0.903, 0.887, 0.894, 0.810, and 0.873, respectively. The fine crystals were extracted by image post-processing, and the evolution of their area fractions, equivalent diameters, and aspect ratios were analyzed in details.

Enhanced anaerobic digestion of freezing and thawing pretreated cow manure with increasing solid content: kinetics and microbial community dynamics

High solid anaerobic digestion has proved the mainstream technology for the treatment of organic wastes. However, the high molecular weight and complex lignocellulosic structure of cow manure (CM) make it indigestible and inefficient, leading to limit the hydrolysis step of anaerobic digestion at high solid content. To mitigate this bottleneck, an improved cost-effective freezing and thawing pretreatment technique was proposed in this study. The freezing and thawing pretreatment of raw CM without any dilution was done for 20 days. The maximum cumulative methane yield (487 mL CH4 g− 1VS) was achieved at a total solid (TS) of 5% followed by TS of 10% and 15%, which was 13%, 20% and 21% higher than obtained from untreated CM, respectively. The kinetic results revealed that the biodegradable materials could be utilized at increasing TS with decreasing hydrolysis rate. The pretreatment significantly enhanced the methylotrophic methanogenic pathway during high solid anaerobic digestion, which was contrary to the general concept that the process is usually dominated by acetoclastic and hydrogenotrophic methanogens. This study is very important to understand the effect of solid content but also important to understand the effect of freezing and thawing pretreatment on process parameters and microbial community dynamics in high solid anaerobic digestion.

Determination of optimal technological conditions for the manufacture of semi-finished products from gooseberry fruit

The quality of pureed berries products is determined by many factors. The purpose of the study was to determine the optimal technological conditions for the manufacture of semi-finished products from gooseberries, providing for the use of equipment with a rotary machine (MAG‑50) and ensuring the required quality characteristics. The objects of research were semi-finished products from gooseberries. The manufacturing technology involved high-temperature processing or the use of the rotary machine MAG‑50. The research methods were standard. It has been found that in order to obtain products with the required quality characteristics, the duration of processing in MAG‑50 had the greatest influence. The optimal technological conditions for the manufacture of products in MAG‑50 have been determined: processing for 14–20 minutes at a temperature of 59–65°C of at least 72% of fresh berries or 58–65°C of at least 66% of quick-frozen ones. It has been established that the technology involving the use of rotary machine MAG‑50, compared with the high-temperature one, made it possible to obtain products with a lower content of mesophilic aerobic and facultative anaerobic microorganisms, molds (by 97.7 and 69.8%, respectively), better appearance characteristics (by 1.7%), color, texture and odor (by 2.3%), taste and aftertaste (by 3.6%). The state of the raw materials had the greatest impact on the content of yeast in semi-finished products — products made from fresh berries contained 48.7% more of them on average than products from quick-frozen ones. Compared with the Senator variety, gooseberry fruits of the Pink 2 variety made it possible to obtain products with a high content of soluble solids, sugars, minerals and ascorbic acid (by 18.2, 58.9, 7.7 and 61.8%, respectively), less titrated acids and dietary fibers (by 21.2 and 20.3%, respectively). The study demonstrates the potential of obtaining semi-finished products from gooseberries, regardless of their variety and condition by using the technology involving the use of MAG‑50.

Cooperation of rhamnolipid and thermophilic bacteria modifies proteinic structure, microbial community, and metabolic traits for efficient solubilization and acidogenesis of mariculture solid wastes

Anaerobic fermentation combined with thermophilic bacteria (TB) pretreatment is a promising method to realize effective waste management and carbon resource recovery. However, undesirable properties of high-strength mariculture solid wastes (MSW) such as high solids concentration, excessive salinity and poor bioavailability limited the overall solubilization and acidogenic efficiency. This study innovatively introduced rhamnolipid (RL) to alleviate this adverse effect, and unveiled its cooperation with TB on enhancing organic matter dissolution and volatile fatty acids (VFAs) production. The results showed that VFAs yield from pretreated MSW was improved by 9.4-15.1 folds with enriched acetate (81.4%-94.4%) in the TB+RL groups. The co-pretreatment of RL and TB disintegrated substrate structure for efficient release of electron shuttles and biodegradable organics. This was because introducing RL reconstructed solid-liquid interfacial charge and molecular arrangement, improved thermophilic enzyme activity, and reduced apoptosis and necrosis cells of TB. Substrate bioavailability was further improved with proteinic structure shifted from α-helix and β-sheet to random coil and aggregated strands, and amide II and carboxyl groups interacted with RL molecules. These changes induced the selective enrichment of hydrolytic and acidogenic bacteria, and the upregulated expression of encoding genes responsible for transmembrane transport, protein hydrolysis, carbohydrate metabolism and acetate biosynthesis. This study provides a new strategy to overcome the bottlenecks of acidogenesis from high-strengthen organic wastes and deciphers the underlying mechanism.

Microwave Frequency Analysis of Dielectric Properties in Biological Tissues: Insights into Dielectric Constant, Conductivity, and Resistivity at 9.4 GHz

This study investigates the dielectric properties of various biological tissues at microwave frequencies, specifically focusing on their dielectric constant, conductivity, resistivity, and loss tangent. Using methods such as Von Hippel’s and Yadav Gandhi’s techniques, the dielectric characteristics of heart, liver, brain, and muscle of chicken tissues were analysed at 9.4 GHz. It is found that tissues with higher water content exhibit greater dielectric constants and conductivities, while those with higher solid content, like liver, display higher resistivity. It has also been observed that tissues with lower dielectric constants and conductivities are those with greater absorption indices, which are typically associated with increased energy dissipation as heat. An increasing amount of energy dissipation may result from tissues with higher absorption rates being less effective at transferring microwave energy, as suggested by this inverse connection, which also emphasizes the complexity of electromagnetic wave interaction within tissues. This work provides critical insights into the interaction of electromagnetic waves with biological tissues, which is essential for applications in medical diagnostics, therapeutic technologies, and electromagnetic exposure safety standards.

Insight into the mechanism of alkali-thermal pretreatment of food-waste solid residue through fluorescence spectroscopy coupled with parallel factor analysis

Food-waste solid residue is the remaining solid after food waste treatment, with high yield, high solid content, high protein and fiber content. Effective pretreatment is necessary to improve the efficiency of hydrolysis and acidification for anaerobic digestion of food-waste solid residue. In this study, fluorescence spectroscopy coupled with parallel factor analysis were used to insight into the mechanism of food-waste solid residue during three pretreatments (alkali, thermal and alkali-thermal). Pretreatments increased the solubility of lignocellulosic substrate and destroyed structure of starch, while lignocellulosic analogs were effectively cracked, changing the composition and improving the degradability. Soluble chemical oxygen demand, soluble protein and soluble polysaccharide concentrations were increased by 144.60%, 350.57% and 138.72% after pretreatment under the condition of 120 °C + 2% CaO, respectively. Three-dimensional fluorescence spectra showed the region of maximum fluorescence intensity under alkali-thermal pretreatments, indicating chemical bonds (such as OC–C) were easier broken and the solubility of organic substances were increased. Three main fluorescence components were obtained by parallel factor analysis, which were humic acid-like, lignocellulose-like and protein-like, respectively, while the lignocellulose-like had the maximum Fmax value. The fluorescence intensity of samples under alkali-thermal pretreatment varied in the range from 59.48 × 105 to 13.18 × 106, which was an increase of 174.27%–507.74% over the control (21.68 × 105), indicating that alkali-thermal pretreatment observably accelerated the breaking of chemical bonds, and thus promoted the dissolution of organic matter. This study deeply revealed the mechanism of alkali-thermal pretreatment of food-waste solid residue, which is of great significance for efficient resource utilization of food waste and food-waste solid residue.

Improving hydrolysis and acidification by regulating the oxygen status and solid content of lignocellulosic waste: Emphasis on the unsealed environment and harnessing the potential of microbial communities

The recalcitrant nature of lignocellulosic raw materials poses a challenge for current biogas plant operations, where hydrolysis and acidification (HA) are the rate-determining steps. To explore the HA balance and microbial mechanisms according to oxygen status and in conditions with relatively high solid content, we made a simple change to build an unsealed reactor. We found that the hemicellulose degradation rate increased by 149.3 % under unsealed conditions. Under microaerobic conditions (Mi), HA with more than 10 % total solid (TS) content exhibited a carbon loss rate of < 10 % in the first 7 days. In the 15 % TS Mi treatment, the organic acid conversion coefficient was 0.04, and the concentration increased to 7.4 g/L within 2 days. A high solid content was the key factor for ensuring efficient organic acid production in the early stage, whereas Mi affected the middle stage. Multiple methods revealed that abundant Prevotella and Clostridium, as well as rare Bifidobacterium, Sporacetigenium, and specific bacteria, had substantial effects on efficient organic acid production and HA balance. The correlation with Mi was 0.57–0.83. The abundance of hemicellulase genes increased by 18.41 %, and the abundance of pyruvate kinase in Mi increased by 15.55 % compared with the sealed condition, demonstrating that Mi can provide complementary advantages in the HA process. The findings in this study improved the operational quality of conventional HA and anaerobic digestion.

Study on performance regulation of electro-mechanical properties 3D printed BaTiO3/HA porous structure composite ceramic

BaTiO3/Ca10(PO4)6(OH)2 composite ceramic is an outstanding representative of piezoelectric biomaterials, with excellent biocompatibility and piezoelectric effect, and has potential applications in the field of bone tissue repair. In this work, vat photopolymerization 3D printing technology was used to fabricate triply periodic minimal surface structure BaTiO3/Ca10(PO4)6(OH)2 composite ceramic bone tissue scaffolds with different pore sizes and porosity, and their mechanical and electrical properties were studied. First, the ceramic slurry configuration process was optimized to obtain a ceramic slurry with high solid content (45 vol%) and excellent rheological properties. Then the effect of sintering temperature on microstructure, relative density, mechanical properties, and electrical properties is discussed. The results show that when sintering at 1300 °C, the BaTiO3/Ca10(PO4)6(OH)2 composite ceramic has the highest relative density (99.18 %), the highest compressive strength (44 MPa), large relative dielectric constant (379–389), and low dielectric loss. The polarization electric field strength of the BaTiO3/Ca10(PO4)6(OH)2 composite ceramic was set to 15 kV/cm through the test of the hysteresis loop. Finally, based on multi-physics coupled finite element simulation, the effects of different porosity and different pore sizes on stress distribution and piezoelectric potential were analyzed, and the relationship between them was explored through experiments. The results show that as the porosity increases and the pore size decreases, the mechanical properties of the scaffold decrease significantly, and its compressive strength ranges between 1.67 and 4.26 MPa; as the porosity increases and the pore size increases, the piezoelectric coefficient (d33) of the scaffold showed a decreasing trend, and its d33 ranged between 2 and 9 pC/N. The mechanical and electrical properties of the scaffold meet the performance requirements of cancellous bone. In summary, this work provides a strategy for the application of customized BaTiO3/Ca10(PO4)6(OH)2 composite ceramic scaffolds in new-generation orthopedic implants.

Metagenomic Analysis during Co-Digestion Buffalo Sludge and Tomato Pomace Post Thermal Stress: A Case Study

The tomato industry and buffalo farming generate waste, including sludge (BS) and tomato pomace (TP), which can significantly impact their economic and environmental sustainability. The case study tracked changes in microflora composition after a thermal shock during anaerobic co-digestion. The inoculum-to-substrate ratio was 0.5 based on volatile solid content under mesophilic conditions. An Automatic Methane Potential Test System was used to monitor the process before and after thermal stress (50°C) occurred for three days. Next-generation sequencing analyzed the bacterial and archaeal communities. The pH decreased, and methane production plateaued due to the high volatile solid content (87 g/L). After thermal stress, the pH returned to neutral, and the batch resumed biogas production. The cumulative CH4 production reached 3,115 Nml. The biogas had a maximum methane peak of 78.5% compared to 58.4% in BS. The taxonomic classification showed that Firmicutes (51.7%) and Bacteroidetes (29.9%) represented 81.6% of the total OTUs among the bacteria. Fonticella, the most abundant Clostridiaceae (average 4.3%), was absent in BS and increased (up to 17.1%) in TP during methane production. Methanocorpusculum was the most abundant in the archaeal community. However, Metanosarcina showed a stronger correlation with methane production. Brief thermal stress significantly altered bacterial and archaeal populations and allowed to resume biogas production.