Form-stable phase change materials (FSPCMs) composed of poly(ethylene glycol) (PEG) encapsulated in SiO2-modified expanded graphite (EG@SiO2) were prepared and investigated for thermal energy storage behaviors. The modification of SiO2 on EG was done using a simple sol-gel method, and then the resulting EG@SiO2 was introduced to confine PEG at varying content (60-90 wt %). Surface properties (including microstructure, morphology, and functional groups), PEG adsorptivity, leakage-proof ability, and thermal energy storage of the prepared materials were thoroughly characterized and discussed. The EG@SiO2 with 15 wt % SiO2 outstandingly adsorbed PEG as compared to the pristine EG, showing up >80 wt % of PEG. As a result, PEG was well stabilized in EG@SiO2 porous network without leakage, owing to capillary force, surface tension, and hydrogen bonding interactions. The optimal 80 wt % PEG/EG@SiO2 composite possessed high crystallinity (93.5%), high thermal energy storage capacity (132.5 J/g), and excellent thermal conductivity (4.086 W/m·K). In addition, it exhibited good cycling durability after 500 repeated melting/crystallization cycles. The high thermal efficacy and inexpensiveness would make the PEG/EG@SiO2 FSPCMs suitable for scale-up applications in thermal energy storage.
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