High Carbon Content Research Articles

Numerical Simulation Study on the Stable Combustion of a 660 MW Supercritical Unit Boiler at Ultra-Low Load

To investigate the safe, stable, and economically viable operation of a boiler under ultra-low-load conditions during the deep peaking process of coal-fired units, a numerical simulation study was conducted on a 660 MW front- and rear-wall hedge cyclone burner boiler. The current research on low load conditions is limited to achieving stable combustion by adjusting the operating parameters, and few effective boiler operating parameter predictions are given for very low-load conditions, i.e., below 20%. Various burner operation modes under ultra-low load conditions were analyzed using computational fluid dynamics (CFDs) methods; this operation was successfully tested with six types of pulverized coal combustion in this paper, and fitting models for outlet flue gas temperature and NOx emissions were derived based on the combustion characteristics of different types of pulverized coal. The results indicate that under 20% ultra-low-load conditions, the use of lower burners leads to a uniform temperature distribution within the furnace, achieving a minimum NOx emission of 112 ppm and a flue gas temperature of 743 K. Coal type 3, with the highest carbon content and a calorific value of 22,440 kJ/kg, has the highest average section temperature of 1435.76 K. In contrast, coal type 1 has a higher nitrogen content, with a maximum cross-sectional average NOx concentration of 865.90 ppm and an exit NOx emission concentration of 800 ppm. The overall lower NOx emissions of coal type 3 are primarily attributed to its reduced nitrogen content and increased oxygen content, which enhance pulverized coal combustion and suppress NOx formation. The fitting models accurately capture the influence of pulverized coal composition on outlet flue gas temperature and NOx emissions. This control strategy can be extended to the stable combustion of many kinds of coal. For validation, the fitting error bar for the predicted outlet flue gas temperature based on the elemental composition of coal type 6 was 8.09%, whereas the fitting error bar for the outlet NOx emissions was only 1.45%.

The Influence of Rice Husks, Coconut Shells, and Sugarcane Bagasse on the Quality of Bio Briquettes

Coal is a limited natural resource and is found in certain geological locations. Indonesia has abundant mineral and coal resources, with fairly good quality and quantity. The use of coal as fuel has an impact on the environment because CO2 emissions resulting from burning coal can cause a greenhouse effect. One solution to the problem of using coal is the production of alternative energy in the form of briquettes from biomass. This research aims to study the effect of adding a mixture of bagasse, rice husks and coconut shells on the calorific value. The carbon and hydrogen content in biomass greatly influences the water content of the briquettes produced. The increase in carbon content is generally inversely proportional to water content. Briquettes from coconut shell biomass have a higher carbon content than those from rice husks and sugar cane bagasse. The highest calorific value was obtained from coconut shell biomass briquettes, namely 5280.85 cal/g, because briquettes from coconut shells had the highest carbon content, namely 57.18% compared to the carbon content of rice husks and sugar cane bagasse, namely 37 respectively. 24 and 50.04%. Carbon is one of the main components that influences the energy value of briquettes. Although the hydrogen content also contributes to the heating value, its impact is not as big as the carbon content in biomass. The elemental composition of CHNS can affect the water content and calorific value produced. Briquettes from this biomass are only suitable for use as fuel for household purposes.

Energy-resolved neutron imaging study of a Japanese sword signed by Bishu Osafune Norimitsu.

Our research focuses on elucidating the crystallographic structure of Japanese swords in a nondestructive manner using the neutron imaging instrument RADEN at the Materials and Life Science Experimental Facility of the Japan Proton Accelerator Research Complex(J-PARC). We developed an analysis method combining wavelength-resolved Bragg-edge imaging and wavelength-selective neutron tomography with a new strategy and applied it to an approximately 45-cm blade length Japanese sword signed by Bishu Osafune Norimitsu. Computed tomography was performed, and the three-dimensional analysis captured the characteristic internal structure of Kobuse. Kobuse is the most famous steel-combining structure of Japanese swords, where an outer steel with high-carbon content (Kawagane) covers a core steel with low-carbon content (Shingane). The crystallite size distribution obtained through Bragg-edge analysis could consistently explain the internal structure of two steels observed in neutron tomograms. Our nondestructive imaging revealed deep hardening, forming a wavy pattern more than 5mm from the cutting edge.

Direct conversion of dissolved air flotation sludge to mannosylerythritol lipids by Moesziomyces aphidis

AbstractDissolved air flotation (DAF) sludge from wastewater treatment plants is often a lipid‐rich waste stream, which is now mostly being converted to biogas. Due to its high carbon content, DAF sludge has great potential in biotechnological applications. MEL production with floated grease from a sauce producer as substrate resulted in the accumulation of 1.1 ± 0.1 g/L MEL. With enhanced aeration through the use of baffled shaking flasks, MEL titres increased up to 9.7 ± 0.5 g/L. An adaptation period of 9 days was observed, after which the specific productivity reached 0.20 g/L.h. This study shows for the first time biosurfactant production from DAF sludge, with promising titres. Further research should focus on reducing the lag phase to increase productivity.

Impact of conducting agents on sulfide and halide electrolytes in disordered rocksalt cathode‐based all‐solid‐state batteries

AbstractAll‐solid‐state battery (ASSB) systems have attracted significant attention due to their high energy density and safety compared with conventional batteries. Moreover, the application of Mn‐based cation‐disordered rock‐salt (DRX) that possesses cost‐effectiveness and high energy density on the ASSB system as a cathode is expected to be the superior next‐generation battery system. However, DRX cathodes require high carbon contents due to their low electronic conductivity, leading to challenges in introducing them in ASSB systems, as the high carbon levels can cause electrolyte decomposition which potentially affects overall electrochemical performance. In this work, we applied Mn‐based DRX cathodes to ASSB systems within a voltage range of 1.5–4.8 V and evaluated the suitability of cathode composites using halide and sulfide electrolytes as catholytes, respectively. The experimental results showed that the high carbon contents induced side reactions with the argyrodite, resulting in electrochemical degradation such as the drop of initial discharge voltage and the capacity fading. Meanwhile, cathode composites using a halide electrolyte exhibited relatively enhanced electrochemical performance due to its high oxidation stability regardless of the high amount of carbon contents. Consequently, the electrochemical reactions of the electrolyte, influenced by the content of conductive additives and the type of electrolyte, had a great impact on the performance of ASSB systems. This study provides a deep understanding of the interplaying among solid electrolytes, cathodes, and conductive additives and offers an important foundation for future research and development in ASSB systems.image

Eco-friendly high microporosity low temperature plasma exposed activated carbon from coconut shell for nano hybrid supercapacitors

Abstract This study looked at the structural, chemical, and electrochemical properties of coconut shell activated carbon (CSAC) before and after plasma treatment. Structural analysis using x-ray diffraction (XRD) demonstrated that plasma treatment improves graphitic structure by plans at (002) and (101) for higher angles. Chemical investigation utilizing Fourier-transform infrared spectroscopy (FTIR) revealed an increase in hydroxyl groups and carboxylic content following plasma treatment, which enhances electrochemical performance. Raman spectroscopy revealed a drop in the ID/IG ratio from 1.00 to 0.90, indicating enhanced graphitic order. Scanning electron microscopy (FESEM) showed that plasma treatment improves surface shape, while elemental analysis assessed the high carbon content (76.56% by weight). Contact angle measurements showed a decrease from 114° to 65°, showing improved hydrophilicity after treatment. Electrochemical investigation shows that the plasma-treated CSAC had a maximum specific capacitance of 1612 F g−1, compared to 729 F g−1 for the untreated CSAC, and a total capacitance of plasma treated1685 F/g are untreated 1400 F g−1. A Type II+III pattern on the isotherms implied capillary condensation in mesopores. The plasma treatment indicated improved porosity and potential adsorption capacity by increasing the specific surface area and decreasing the average pore width. The cyclic stability tests indicated that the plasma-treated CSAC retained 94% capacitance and 98% coulombic efficiency after 3000 cycles, which is superior to the untreated CSAC’s 92% capacitance retention and 95% coulombic efficiency. This reveals that plasma-treated CSAC has significantly improved performance and stability, making it an excellent alternative for high-performance and cost-effective energy storage applications.

Rubber-lignin-ammonium polyphosphate bio-composite foams: Fabrication, thermomechanical properties and flame retardancy

Bio-composite foams based on Epoxidized Natural Rubber (ENR) filled with lignin (LG) and ammonium polyphosphate (APP) were fabricated via batch foaming. The addition of APP accelerated the foaming process at lower temperatures. Pre-mixing induced ionic and hydrogen bonding between the LG and the APP particles, which reduced crosslinking between LG and ENR. The resulting ENR bio-composite foams with LG/APP exhibited a significant increase in compressive strength (up to 700 %) and modulus (up to 600 %) compared to the ENR foam baseline. Furthermore, the LG/APP foams demonstrated lower thermal conductivity than both the ENR foam baseline and foams containing only LG or APP, attributed to optimal thermal conduction in the solid phase and convection within the pore cells. The combination of APP and LG produced synergistic effects, with phosphorus (from APP) and high carbon content (from LG) enhancing flame-retardant efficiency. This study highlights the potential of these sustainable bio-composite foams for applications requiring enhanced thermal insulation and flame retardancy attributes for insulation and other practical applications.

Boosting light olefin production from pyrolysis of low-density polyethylene: A two-stage catalytic process

The increasing production of waste plastics poses significant environmental and health risks. Low-density polyethylene (LDPE), a major component of plastic waste, is a high-quality feedstock for pyrolysis due to its high carbon and hydrogen content. Traditional pyrolysis methods, such as thermal cracking and one-step catalytic pyrolysis, have limitations in yield and selectivity of valuable products like light olefins. This study introduces a two-stage catalytic pyrolysis (TSCP) process aimed at enhancing the production of light olefins from LDPE. In the first stage, LDPE undergoes pyrolysis with MCM-41 catalyst, yielding a substantial number of liquid products and a minor portion of light olefins. The second stage utilizes Mg-ZSM-5 catalyst to further crack the high-temperature volatile matter into light olefins. The optimal conditions identified were 450 °C in the first stage and 500 °C in the second stage, achieving a maximum light olefin yield of 45.80 wt% and a low reaction temperature, decreasing the energy consumption. Additionally, the MCM-41 catalyst demonstrates excellent regeneration performance, with only a slight decrease in liquid yield after nine cycles. The Mg-ZSM-5 catalyst maintains high stability, with light olefin yield remaining at 83.60 % of the initial yield after 48 h of operation.

The effect of cryogenic treatment on a high Co bearing DIN 1.2888 steel used as die in hot forging process

Abstract Hot work steels used as dies in metal forming processes must endure harsh conditions, typically achieved through a martensitic structure. However, retained austenite can persist after martensitic transformation, negatively impacting mechanical properties. Cryogenic treatment (CT) refines martensite, reduces retained austenite, and increases fine carbide density, thus enhancing performance. DIN 1.2888, a hot work tool steel with high cobalt content (~10%) and low carbon content (~0.2%), is less studied concerning the effects of CT. The objective of this study was to investigate how cryogenic treatment affects the mechanical and microstructural properties of DIN 1.2888 steel. Samples underwent conventional heat treatment (HT) and CT at -100, -140, and -180°C for 6 hours, followed by double tempering. Various analytical methods, including X-ray diffraction (XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS), and Vickers Microhardness tests, were used to examine the samples. Wear mechanisms were evaluated through pin-on-disc tests under different loads, and impact toughness was measured both at room temperature and the working temperature of dies (350°C). Results indicated that lowering the cryogenic treatment temperature resulted in a slight increase in hardness values from 507HV for the heat-treated sample to 529HV for the sample treated at -180°C. Additionally, the impact toughness improved significantly, with values rising from 12.35J for the heat-treated sample to 23.44J at 350°C for the cryogenically treated sample at -180°C. Wear rates also decreased by approximately 50%, particularly at higher cryogenic treatment temperatures. The improvement in wear resistance was attributed to finer carbide precipitation and a more homogeneous distribution of carbides. These findings suggest that deep cryogenic treatment has a positive effect on DIN 1.2888 steel by decreasing retained austenite and increasing fine carbide density, leading to enhanced mechanical properties and extending the lifespan of the steel in die applications.

Comparison of the Potential of Mangrove Forests as an Estimate of Carbon Stocks : A Review

Global warming is an increase in carbon dioxide gas (CO2) and other gases in the earth's atmosphere, which will make the earth's atmosphere retain more heat coming from the sun. This study aimed to determine the highest carbon stock ratio from various areas with mangrove forest areas. This research was conducted using the grid route method by collecting data from a literature study from different locations in the mangrove forest. The research results obtained that the highest average carbon stock in various regions of Indonesia which has the highest mangrove forest conservation is the Mangrove Area in Pasar Banggi Rembang Village of 737.2 tons/ha with three stations whose species names consist of Rhizophora apiculata, Rhizophora stylosa, and Rhizophora mucronata. High and low carbon content, density, and mangrove species in mangrove leaf litter were influenced by the rate of litter production. This production rate will later affect the high low carbon content in mangrove leaf litter.

A Paleoenvironmental Reconstruction of Lake Vrana on the Island of Cres (Croatia) Based on the Geochemistry and Mineralogy of the Late Pleistocene and Holocene Sediments

A 7.4 m long sediment core has been retrieved from the central part of Lake Vrana on the island of Cres to reconstruct the paleoenvironmental conditions. Lake Vrana is the deepest freshwater lake in Croatia, located in the karst region of the eastern Adriatic coast. A dated sediment sequence in Lake Vrana of 4.4 m has spanned the past 16.4 kyr, and it featured a dynamic sediment deposition until the beginning of the Holocene, including strong sediment input and supply to the lake by runoff sediments of dolomitic origin from the catchment in the period 16.4–14.4 cal kyr BP. High organic carbon content, which originates from mixed terrestrial and aquatic origins in the periods 14.4–13.3 cal kyr BP and 12.7–11.7 cal kyr BP, indicates fluctuating lake levels in shallow water environments during the Late Glacial to Holocene transition. The Holocene sequence indicates the development of more stable conditions and continuous sediment deposition, characterized by an increasing trend of siliciclastic sediments delivered into the lake during the early Holocene (11.7–10 cal kyr BP) and dominantly from 8 to 4.4 cal kyr BP, indicating enhanced input and erosion, which coincides with the humid and pluvial period recorded in the central Mediterranean region. It is followed by sediments with high organic carbon content between 4.4 and 1.6 cal kyr BP, which points to higher lake productivity. Calcite sedimentation prevailed between 1.6 to 0.4 cal kyr BP, indicating stable deeper-lake conditions. Predominantly, siliciclastic sediments from 0.4 to 0.1 cal kyr BP pointed to erosion during the Little Ice Age (LIA), with enhanced precipitation and sediment discharge from the catchment. The re-establishment of calcite sedimentation has been observed over the last 100 years.

A Facile Two-Step Utilization of Sorghum Waste Derived Activated Carbon

Sorghum (Sorghum bicolor (L.) Moench) is an agricultural commodity that produces waste, including stems, during its cultivation. Sorghum stems can be used as an alternative precursor for forming activated carbon (AC) with a high surface area by utilizing ZnCl2 as an activator and followed by a pyrolysis process at 750 °C under N2 gas. In this study, AC from sorghum stems was sequentially used as an adsorbent for heavy metals in wastewater, as well as applied as an anode material for lithium-ion batteries. From the characterization analysis, the synthesized AC has an amorphous structure, a high carbon content of > 90%, and a surface area of 1189 m2/g. AC was applied to adsorb 10, 50, and 100 ppm of metal cobalt (Co) at 30 °C. The adsorption isotherm and kinetics of metal Co showed an adsorption capacity of around 28.2 mg/g. The Langmuir isotherm model also describes Co adsorption and follows the pseudo-first-order equation. As for the Li-ion anode material, the ACs material is fabricated on a cylindrical battery with LiNi0.8Co0.1Mn0.1O2 as the counter cathode material. The specific discharge capacity results are 104 mAh/g at the voltage window of 2.7-4.3 V. The sequential utilization of sorghum stem-derived activated carbon can improve the product’s sustainability, and such an approach is promising to be applied in other biomass-based waste treatments.Keywords: Activated carbon, adsorption, battery, biomass, sorghum

Applications of H2-Enriched syngas and slag products from plastic wastes via novel plasma dual-stage-arc pyrolysis

Sustainable plastic waste management in the prevailing ‘new-normal’ post-pandemic scenario calls for calorific waste plastic up-cycling into high-end product recovery pathways. The present work employed a novel dual-stage arc plasma pyrolysis reactor to recover syngas and slag products from mixed plastics and Low-Density Polyethylene and Polyethylene Terephthalate (LDPE-PET) plastic waste feeds. Syngas product yield decreased while the solid slag yield increased with rising arc current, attaining 75% and 25% for mixed plastic waste feed and 59% and 41% for LDPE-PET wastes, respectively, at 200A arc current. The resultant syngas composition showed 83% and 77% H2 while 1.7% and 2.7% CO for mixed plastic waste-feed and LDPE-PET wastes, respectively, with no significant presence of CO2. Slag characterization studies revealed the presence of scattered pores on the slag surface, graphitic nanostructures due to scraped carbon depositions from electrode tips and the absence of aromatic groups due to complete conversion. High carbon content was observed in the slag due to the dissociation of lighter hydrocarbon and carbon dioxide on dual-arc exposure in two stages, underscoring the higher efficiency. For holistic integrated circular onsite ‘plastic waste-to-resource’ recovery-cum-application, electricity was generated from the resultant syngas and the slag was used for the manufacture of tiles in the community platform. Techno-economic evaluation of an up-scaled plasma pyrolysis facility shows the power recovery of 3.5 kWh/kg of waste plastic, with a net annual profit of $2800 and a payback period of 1.7 years. The findings of the present work suggest that the proposed integrated dual-arc plasma pyrolysis based plastic waste-to-resource recovery in circular-economy model has a viable outcome.

A novel route of carburizing through microwave hybrid heating

Abstract Carburizing is a surface treatment process by diffusing carbon into the steel. These days, manufacturing industries demand highly efficient processes that consume low power. Microwave processing is a newly evolving process that consumes low power. This study proposes a novel route for carburizing mild steel (substrate) through experimental and simulation studies using a microwave heating. Charcoal powder was used as a susceptor to convert microwave energy into heat energy and to deposit carbon on the surface of the specimen. The mild steel specimens were exposed to the microwave power input of 900 W and 360 W for exposure time of 1500 s and 1980 s naming it as S2 and S3 respectively. The microstructural analysis of specimens S2 and S3 confirms the formation of pearlite structures at the surface. However, the amount of pearlite structure was significantly higher for the S3. The higher carbon content is confirmed through energy-dispersive x-ray spectroscopy (EDS) analysis of specimen S3. The average hardness of the S3 specimen was determined to be 220.8 HV, which shows an increase of 38.36% compared to the S1 (base metal). x-ray diffraction (XRD) results indicate the additional cementite peaks (Fe3C) and ferrite-confirming phase transformations for carburized samples. The wear analysis of S2 and S3 was conducted through pin-on-disk testing. The peak COF of 0.73 and 0.64 was observed for S2 and S3 respectively. The hard surface of S3 resists the penetration of the counter body to a greater extent due to the fine morphology of pearlite. From the FEM study, the maximum value of 7.96 × 10 3 (V/m) was determined at the center region for the electric field distribution in the microwave cavity, which is the optimum value for efficient heating. The maximum temperature of the mild steel obtained during the carburization process was 900 °C in 1800 s. The microwave carburizing process requires relatively less time than the conventional carburizing process which will save energy consumption.

Organic carbon decomposition temperature sensitivity positively correlates with the relative abundance of copiotrophic microbial taxa in cropland soils

Revealing the relationships between the temperature sensitivity of soil organic matter decomposition (Q10) and microbial communities is critical to predict ecosystem feedbacks to global warming. However, the relationships are still far from well understood, especially within the low latitude regions. To address this knowledge gap, soil samples were collected from >100 cropland sites in Southwest China, a region with highly diverse climatic and environmental conditions. The results showed that Q10 values substantially varied across the region, ranging from 1.85 to 6.81, with an average value of 3.27. They were significantly positively correlated with the contents of soil organic carbon, while negatively correlated with the ratios of soil dissolved organic carbon to total organic carbon content. This indicates that soils with high organic carbon contents are more vulnerable to global warming. Further analysis suggested that Q10 values were positively correlated with soil microbial respiration rates, fungal abundance, prokaryotic diversity, and the relative abundance of copiotrophic microbial lineages, but negatively correlated with the proportions of oligotrophic microbes and microbial co-occurrence network degree. The structural equation modeling analysis suggested that soil organic carbon and its quality, as well as microbial attributes were the main factors explaining the variation in Q10 values. The findings in this study highlight the crucial and complex roles of soil microbiome in determining ecosystem feedbacks to global warming.

Impact of gas adsorption of nitrogen, argon, methane, and CO2 on gas permeability in nanoporous rocks

Gas adsorption on the surface of nanoporous rocks is an important process that occurs in many applied scenarios such as shale gas production or CO2 enhanced gas recovery or storage. While there are few theoretical considerations on the effect of gas adsorption on permeability, a systematic laboratory investigation of the impact of gas adsorption on gas flow and permeability is still lacking. In this paper, permeability of four adsorptive gases, i.e., nitrogen, argon, methane, and carbon dioxide, was measured, along with helium permeability, for two nanoporous rock samples that have high and low total organic carbon (TOC) content, respectively. The measurements were conducted at a range of pore pressures from 150 to 1500 psi (1.03–10.34 MPa). Gas adsorption isotherms were also measured at the same conditions. A mathematical model that considers adsorption with specific boundary conditions for the experimental setup was used for data analysis. The results show that gas adsorption causes larger drop in pressure decay and greater retardation in pressure equilibrium. However, the reduction of permeability relative to helium (25%–46%) is similar for gases with different levels of adsorption, indicating the occurrence of single-layer adsorption for these gases. Comparison between the two samples further supports the concept of single-layer adsorption and signifies the impact of pore size on the permeability reduction due to adsorption. These new findings deepen the fundamental understanding and provide important clarification on the effect of gas adsorption on gas flow and permeability in nanoporous rocks.

Detection of morphometric indicators of the soil surface of a grape plantation using spectral bands of satellite images

Introduction. Soils play an important role in the approximately 30-year period of operation of a grape planting, influencing plant growth, their yield and the quality of the grapes. In this study, the morphometric parameters of the surface soil layer of a grape plantation were studied using spectral channels of satellite images.Methodology. The methodology included the use of a “random forest” algorithm to classify soil cover using spectral channels and normalized satellite image indices and analyze the main physicochemical properties of soils. Accuracy was assessed using RMSD and confidence intervals calculated via bootstrapping.Results. The study revealed significant differences in the spectral reflectivity of different site options, which was due to carbonate content, humidity levels and the amount of humus. Areas with high carbonate and moisture content showed higher standard deviation values in the spectral channels. Studying the spectral characteristics of the soil surface makes it possible to effectively classify different areas based on remote sensing data. Analysis of combinations of spectral channels revealed an optimal set of three channels (B12, B11, B8A) with a minimum standard deviation when classifying an image into six soil variants of areas. For classification, a composition of five normalized indices can also be used, but in this case the calculation time increases significantly with a larger standard deviation and a larger confidence interval range. Using machine learning, six distinct soil surface types were segmented, demonstrating the complexity of the field›s soil mosaic. These results are critical for improving vineyard management and productivity

Recent Advances of Plastic Waste‐Derived Carbon Materials for Energy Storage, Environmental Remediation and Organic Synthesis Applications

AbstractThe escalating severity of plastic waste's impact on the ecological environment and human health emphasize the crucial importance of developing resource‐conserving disposal technologies for sustainable development. Carbon‐based materials possess extensive functional applications across various fields, however, their high production costs and heavy reliance on fossil fuels pose challenges. Plastic wastes serve as ideal precursors for the green and sustainable production of carbon‐based functional materials due to high carbon content and low‐cost. This review provides a comprehensive summary of recent research progress on plastic waste‐derived carbon materials (PWCMs) including primary strategies for constructing PWCMs and their current functional applications in energy storage, environmental remediation and organic synthesis.

Utilizing Coconut Biochar as a Bio‐reinforcing Agent in Natural Rubber Composites

AbstractThis research investigates the pyrolysis of biochar from different parts of residual aromatic young coconut waste, namely coconut fruit, coconut bunch, and coconut leaf, to be used as fillers in natural rubber (NR). Scanning electron microscopy coupled with energy dispersive X‐ray spectroscopy reveals that biochar has a flake‐like structure with a high carbon content (67%–77%). The biochar is mixed with NR using a two‐roll mill at filler contents of 0, 10, 20, 30, and 40 phr (part per hundred of rubber). Adding coconut fruit biochar at 40 phr increases the Shore A hardness to 59.62, a remarkable 47% improvement compared with unfilled NR. The maximum tensile strength occurs at 20 phr, while the highest tensile modulus (4.53 MPa) and tear strength (17,344 N m−1) are observed at 40 phr. Moreover, the swelling index of composites in toluene decreases slightly as biochar content increases, and the crosslink density is higher for NR filled with coconut fruit biochar than for other biochar types. Based on these results, coconut fruit biochar is identified as the most effective reinforcement filler for NR among the biochar types studied. Consequently, it can be used as a bio‐reinforcing agent in NR composites, contributing to sustainability and eco‐friendliness.

Toward a green economy: Lignin-based hybrid materials as functional additives in flame-retardant polymer coatings

This study describes the combination of unique properties of lignin with TiO2 as an innovative and effective preparation method for high-performance flame-retardant additives that may be utilized as polymer coatings. The use of lignin resulted in numerous advantages including an increased number of functional groups, satisfactory biocompatibility, low toxicity, and high carbon content. The major benefit of lignin is associated with the reduced carbon footprint of the manufactured product. Lignin can be classified as a natural flame-retardant agent owing to the high amount of char formed during combustion. In turn, TiO2 exhibits high chemical stability and low operating costs and is considered a non-toxic and environmentally friendly material. During the experiments, commercial TiO2 in anatase crystallographic form, TiO2 synthesized from titanyl sulfate hydrate, and kraft lignin as well as organic–inorganic hybrid materials composed of these materials were evaluated as functional additives in epoxy-resin-based polymer coatings (Epidian 601) and their properties were investigated in detail. The cone colorimetry test confirmed that the obtained hybrids are effective flame-retardant additives for polymer coatings, with a notable fire hazard reduction observed for samples containing a synergistic system of titanium oxide and lignin. The coating with lignin was the most effective in fire suppression processes. The conducted thermal and mechanical investigations confirmed good performance properties of the coatings indicating thermal resistance up to 360 °C and Shore D hardness in a range of 80.36–86.28°Sh, accordingly. Optical profilometry investigations show that the lignin/TiO2 hybrids exhibit a stable topological surface shape as well as good dispersion and uniformity in the polymer matrix. All the conducted tests allowed confirmation that the presence of functional additives in polymer coatings in the form of lignin and TiO2 can be a promising alternative to non-biodegradable synthetic materials which improve flame-retardant properties.