High Temperature Oxidation Research Articles

High-temperature oxidation behaviors of Co-free Cr30Fe30Ni30Al5Ti5 dual-phase multi-component alloys with multi-scale nanoprecipitates

In the context of the growing research interest in multi-component alloys (MAs) and their exceptional performance under extreme environments, the high-temperature oxidation resistance and applications of MAs have attracted significant attention in the field of metallic materials. While the cost-effective and mechanical properties of Co-free MAs are of great importance, their oxidation resistance remains insufficiently understood. In this work, we designed multiple heterogeneous structures within a cast dual-phase Cr30Fe30Ni30Al5Ti5 MA by tailoring the Al and Ti ratio, which consists of body-centered-cubic (BCC) grains reinforced by multi-scale nanoprecipitates (i.e., L21, B2, and η phase) and an L12-strengthened face-centered cubic (FCC) skeleton. Isothermal oxidation experiments at 800 °C, 1000 °C, and 1200 °C with varying exposure durations were conducted. The oxidation kinetics at 800 °C and 1000 °C followed a parabolic law, while both low weight increment and oxidation rate confirm remarkable oxidation resistance. At 800 °C, the oxides mainly consist of Cr2O3 and Al2O3, while are dominated by (TiO2 + Cr2O3) and the mixed oxides of Al2O3, TiO2, and Ti2O above 1000 °C. Importantly, the inability to form a continuous Al2O3 oxide scale at higher temperatures led to a deterioration in oxidation resistance. These findings offer valuable insights into underlying mechanisms contributing to oxidation resistance for Co-free MAs.

Temperature dependence mechanism of high-temperature oxidation of transition metal silicide MoSi2

Transition metal silicides represented by MoSi2 have excellent oxidation resistance and are widely used as high-temperature anti-oxidation coatings in hot end components of power equipment. However, the mechanism of temperature-dependent growth of MoSi2 oxidation products has not been revealed. Therefore, this study investigated the formation characteristics of oxide film and silicide-poor compound on MoSi2 at temperatures of 1000 °C–1550 °C through high-temperature oxidation experiments, combined with microscopic Raman spectroscopy, scanning electron microscope, and x-ray diffraction (XRD) characterizations. The result showed that MoSi2 underwent high-temperature selective oxidation reactions at 1000 °C–1200 °C, forming MoO2 and SiO2 oxide film on the substrate. As the oxidation temperature increased to 1550 °C, after 100 h of oxidation, along with the disappearance of MoO2 and the phase transformation of SiO2, a continuous Mo5Si3 layer with a thickness of approximately 47 μm was formed at the SiO2–MoSi2 interface. Thermodynamics and kinetic calculations further revealed the mechanism of temperature-dependent growth of oxidation products (MoO2 and Mo5Si3) during high-temperature oxidation process of MoSi2. As the temperature increased, the diffusion flux ratio of O and Si decreased, leading to a decrease in oxygen concentration at the interface and promoting the growth of the Mo5Si3 layer. Its thickness is an important indicator for evaluating the oxidation resistance of MoSi2 coatings during service. This study provides experimental and mechanistic insights into the temperature-dependent growth behavior of Mo5Si3 during the high-temperature oxidation of MoSi2 coating, and provides guidance for predicting the service life and improving the oxidation resistance of silicide coatings.

A novel high-Cr CoNi-based superalloy with superior high-temperature microstructural stability, oxidation resistance and mechanical properties

A novel high-Cr CoNi-based superalloy with superior high-temperature microstructural stability, oxidation resistance and mechanical properties

Oxidized Graphite Nanocrystals for White Light Emission

We investigated the formation of graphite nanocrystals covered with graphite oxide for white light generation. The nanoparticles were formed using cost-efficient oxidation of a carbon-based dye pigment at different temperatures and verified using X-ray diffraction and Raman measurements. Formation of the graphite nanoparticles via thermal annealing was observed, while their light emission increased at higher oxidation temperatures. This was associated with a higher amount of oxygen defect groups. The time-resolved photoluminescence measurements showed linearly faster decays at shorter wavelengths and similar decays at different annealing temperatures. Broadband and linear vs. excitation emission spectra of the particles were found to be suitable for white-light-emitting devices and phosphor markers. The fast photoluminescence decay opens the possibility for the application of nanoparticles in optical wireless communication technology.

The Effect of Cr Addition on the Strength and High Temperature Oxidation Resistance of Y2O3 Dispersion Strengthened Mo Composites

The Effect of Cr Addition on the Strength and High Temperature Oxidation Resistance of Y2O3 Dispersion Strengthened Mo Composites

High Temperature Oxidation Behavior of Additive Manufactured Ti6Al4V Alloy with the Addition of Yttrium Oxide Nanoparticles

Titanium alloys face challenges of high temperature oxidation during the service period when used as aircraft engine components. In this paper, the effect of Y2O3 addition on the oxidation behavior and the microstructural change of the Ti6Al4V alloy fabricated by selective laser melting (SLM) was comprehensively studied. The results show that the surface of the Ti6Al4V alloy is a dense oxide layer composed of TiO2 and Al2O3 compounds. The thickness of the oxide layer of the Ti6Al4V increased from 59.55 μm to 139.15 μm. In contrast, with the addition of Y2O3, the thickness of the oxide layer increased from 35.73 μm to 80.34 μm. This indicates that the thickness of the oxide layer formation was a diffusion-controlled process and, therefore, the thickness of the oxide layer increased with an increase in temperature. The Ti6Al4V-1.0 wt.% Y2O3 alloy exhibits excellent oxidation resistance, and the thickness is significantly lower than that of the Ti6Al4V alloy. The oxidation kinetics of the Ti6Al4V and Ti6Al4V-1.0 wt.% Y2O3 alloys at 600 °C and 800 °C follows a parabolic rule, whereas the oxidation of the Ti6Al4V and Ti6Al4V-1.0 wt.% Y2O3 alloys at 1000 °C follows the linear law. The average microhardness values of Ti6Al4V samples after oxidation increased to 818.9 ± 20 HV0.5 with increasing temperature, and the average microhardness values of the Ti6Al4V-1.0 wt.% Y2O3 alloy increases until 800 °C and then decreases at 1000 °C. The addition of Y2O3 shows a significant improvement in the microhardness during the different temperatures after oxidation.

Research on the combustion characteristics of coal with different degrees of high-temperature oxidation

Research on the combustion characteristics of coal with different degrees of high-temperature oxidation

The Microstructure and Mechanical Properties of Si3N4f/BN/SiBCN Microcomposites Fabricated by the PIP Process.

SiBCN ceramics based on SiC, BN and Si3N4 structures have good comprehensive properties such as high-temperature resistance, oxidation resistance, creep resistance and long life, which makes it one of the very promising ceramic material systems in military and aerospace fields, etc. In this study, SiBCN ceramics, as well as Si3N4f/BN/SiBCN microcomposites, were prepared by a polymer infiltration pyrolysis method using PBSZ as the polymer precursor. The PBSZ was completely ceramized by pyrolysis at 900 °C. The weight loss and elemental bonding forms of the products after the pyrolysis of the precursors hardly changed from 600 °C to 900 °C. After pyrolysis at 600 °C for 4 h and using the BN coating obtained from twice deposition as the interfacial phase, a more desirable weak interface of fiber/matrix with a binding strength of 21.96 ± 2.01 MPa can be obtained. Si3N4f/BN/SiBCN ceramic matrix microcomposites prepared under the same pyrolysis conditions have a relatively good tensile strength of 111.10 MPa while retaining a weak interface between the fibers and the matrix. The results of the study provide more theoretical and methodological support for the application of new composite structural ceramic material systems.

Improving mechanical properties and high-temperature oxidation of press hardened steel by adding Cr and Si

Improving mechanical properties and high-temperature oxidation of press hardened steel by adding Cr and Si

Oxidation Behaviour of Fe-28Al-5Si at.% Alloyed with Ti and Mo

AbstractThe high-temperature oxidation behaviour of Fe-28Al-5Si, Fe-28Al-5Si-2Mo and Fe-28Al-5Si-2Ti (in at.%) was investigated. Cyclic oxidation tests of iron aluminides were performed at 900°C and 1100°C. The oxidation kinetics and oxidation behaviour (by measuring of total weight gain, etc.) were described. The structure of the alloys’ surfaces after oxidation, as well as the composition and morphology of oxide layers, was analysed by optical microscopy, scanning electron microscopy, SEM–EDS and X-ray diffraction. The beneficial effect of alloying with titanium or molybdenum on the oxidation resistance of Fe-Al-Si-based alloys was observed at temperatures of 900°C and 1100°C. Titanium and molybdenum suppress the formation of eutectic regions of the secondary phase in the structure, which preferentially oxidize. Therefore, a thin and compact alumina layer (only minor amounts of iron oxides and ZrO2) formed on the surface of Fe-28Al-5Si-2Mo and Fe-28Al-5Si-2Ti at 900°C. These alloys maintain low weight gains even at a temperature of 1100°C. On the other hand, alloy Fe-28Al-5Si contains a high number of eutectics-like areas, which causes ingress of the oxidation (selective oxidation of eutectic areas) and breakaway oxidation is observed at 900°C and 1100°C, respectively.

Short-time high-temperature oxidation behavior of nanocrystalline Ta coating at 850 °C

Short-time high-temperature oxidation behavior of nanocrystalline Ta coating at 850 °C

High-temperature oxidation characteristics of 20CrMnTi electroplated with copper

During high-temperature forming and phase change heat treatment, the steel surface is susceptible to oxidation. This can negatively affect the surface quality of steel parts. The production of antioxidant coatings on the surface of steel parts is important for high-temperature precision forming and heat treatment. In this paper, the high-temperature oxidation tests of 20CrMnTi steel, copper, and 20CrMnTi electroplated with copper are conducted. The 20CrMnTi samples showed varying degrees of mass gain above 900 °C; the copper samples showed varying degrees of mass gain above 700 °C; and the process of mass gain for copper-plated 20CrMnTi followed the same trend as for copper during heating and holding. For heated samples of 20CrMnTi plated with copper, the copper coating was oxidized and residual copper was observed in the oxide layer. The distance between the residual copper and the surface of the sample is greater than between the residual copper and the junction of the plating layer and the substrate. Oxygen diffuses through internal defects in the material at a higher rate than copper oxidation. In this study, an oxygen diffusion model and an antioxidant protective layer model at high temperatures were suggested. The protective layer against oxidation recommended in this research is a dense coating consisting of single crystals or fine grains free of porosities and cracks.

Recent Advances in the Deposition of Aluminide Coatings on Nickel-Based Superalloys: A Synthetic Review (2019–2023)

Thermal barrier coatings (TBCs) are widely used to improve the oxidation resistance and high-temperature performance of nickel-based superalloys operating in aggressive environments. Among the TBCs, aluminide coatings (ACs) are commonly utilized to protect the structural parts of jet engines against high-temperature oxidation and corrosion. They can be deposited by different techniques, including pack cementation (PC), slurry aluminizing or chemical vapor deposition (CVD). Although the mentioned deposition techniques have been known for years, the constant developments in materials sciences and processing stimulates progress in terms of ACs. Therefore, this review paper aims to summarize recent advances in the AC field that have been reported between 2019 and 2023. The review focuses on recent advances involving improved corrosion resistance in salty environments as well as against high temperatures ranging between 1000 °C and 1200 °C under both continuous isothermal high-temperature exposure for up to 1000 h and cyclic oxidation resulting from AC application. Additionally, the beneficial effects of enhanced mechanical properties, including hardness, fatigue performance and wear, are discussed.

Oxidation Study and Mechanism Analysis of Desulfurization Ash in Dense-Phase Tower

Dense-phase-tower desulfurization technology is an emerging semi-dry flue-gas desulfurization ash process, i.e., the flue gas is allowed to enter the desulfurization tower from the bottom up and, at the same time, is sprayed with a desulfurizing agent that undergoes an acid–base reaction with the flue gas in the ascent process. The calcium sulfite and calcium sulfate produced by the reaction and the part of the desulfurization agent that is not involved in the reaction will enter the subsequent dust removal system, and what is retained is the by-product desulfurization ash. This desulfurization ash contains a large amount of calcium sulfite, which leads to its unstable nature; it is easily oxidized and expands in volume, and, if used in the field of building materials, it will lead to cracking and other problems, so it is difficult to effectively use it. In order to solve this problem, XRF, XRD, and iodometric and other analytical methods were used to determine the specific composition of desulfurization ash, and the muffle furnace and vertical tube furnace were used to study the thermal oxidative modification of calcium sulfite in desulfurization ash, to investigate the effects of the oxygen content, reaction temperature, medium flow rate, and chloride content on the oxidation of calcium sulfite, and to analyze the thermodynamics in the high-temperature oxidation reaction. The results showed that the oxidation rate of calcium sulfite increased with higher reaction temperatures. Increased oxygen content promoted the oxidation rate, particularly at low oxygen levels. The oxidation rate of calcium sulfite correlated positively with the medium flow rate until a rate of 75 mL·min− was reached. At a reaction temperature of 420 °C and a gas flow rate of 85 mL·min−1, the oxidation conversion efficiency exceeded 89%. Chloride content significantly reduced the oxidation rate of calcium sulfite, although this inhibition weakened at temperatures above 500 °C. Kinetic analysis suggested that the oxidation reaction of calcium sulfite predominantly occurred below 500 °C. These findings have both theoretical and practical implications for the thermal oxidation treatment and disposal of desulfurization ash.

Comprehensive Understanding of the Heavy Oil Combustion Process: Reaction Behavior, Kinetic Triplet, and Mechanism Implication.

In this work, thermo-oxidative behavior, kinetic triplet, and free radical mechanism of ultraheavy oil during an in situ combustion (ISC) process were systematically surveyed via multiple thermal analysis techniques (TG/DTG/DSC/PDSC), model-free methods, and related mathematical simulation. First, specific mass loss, exothermic intensity, and corresponding temperature intervals were respectively determined in low-/high-temperature oxidation (LTO/HTO) regions. In addition, the comparison of atmospheric/pressurized differential scanning calorimetry (DSC/PDSC) experiments indicated that the pressurized conditions could obviously strengthen the oxidation progress with more heat emission. Then two model-free methods were contrastively employed for PDSC data to calculate LTO and HTO activation energy variations with the conversion rate. Moreover, the acceleratory rate model for LTO and the Sestak-Berggren model for HTO were accordingly picked as the most probable mechanism functions, which were later used to determine the simulated curves. Then, the simulations of α-T and dα/dT-T curves were respectively attained using Friedman equation in MATLAB software and contrasted with experimental data to validate the accuracy of the yielded kinetic triplet and forecast the combustion behavior. Further, the evolution pathways of the underlying oxidation mechanism was illustrated. This study updates the understanding of the nonisothermal combustion process, contributing to the subsequent numerical simulation and feasible investigation for in situ combustion implementation to enhance heavy oil recovery.

High Temperature Oxidation Behavior of High Al-Si Alloyed Vermicular Graphite Cast Iron for Internal Combustion Engine’s Hot-End Exhaust Components

High Temperature Oxidation Behavior of High Al-Si Alloyed Vermicular Graphite Cast Iron for Internal Combustion Engine’s Hot-End Exhaust Components

Non-isothermal Kinetic Analysis of High Temperature Oxidation of Additively Manufactured Ti-6Al-4V Alloy

Non-isothermal Kinetic Analysis of High Temperature Oxidation of Additively Manufactured Ti-6Al-4V Alloy

The Behavior of Al0.5CoCrFeNiCuPt0.3 High-Entropy Alloy During High-Temperature Oxidation

The Behavior of Al0.5CoCrFeNiCuPt0.3 High-Entropy Alloy During High-Temperature Oxidation

On the Possibility of Improving the Oxidation Resistance of High-Chromium Ferritic Stainless Steel Using Reactive Element Oxide Nanoparticles

AbstractHigh-chromium ferritic steels are current the only viable candidates for cheap interconnect materials for application in high-temperature solid oxide fuel and electrolyzer cells (HT-SOFCs/SOECs). The durability and operating characteristics of interconnects manufactured using these materials may be improved significantly by applying a protective-conducting MoCo2O4 coating and depositing an intermediate layer consisting of nanoparticles of Gd2O3—a reactive element oxide—on the surface of the steel substrate. The study demonstrated that the conditions of the thermal treatment of this layered system determine the efficacy of the applied modification with the reactive element. The persistence of this effect was tested over 7000 hours of quasi-isothermal oxidation in air at 800 °C.

High-Temperature Cyclic Oxidation Behavior and Microstructure Evolution of W- and Ce-Containing 18Cr-Mo Type Ferritic Stainless Steel.

Due to the recurrent starting and stopping operations of automobiles during service, their engines' hot ends are continually subjected to high-temperature cyclic oxidation. Therefore, it is crucial to develop ferritic stainless steels with better high-temperature oxidation resistance. This study focuses on improving the high-temperature cyclic oxidation performance of 18Cr-Mo (444-type) ferritic stainless steel by alloying with high-melting-point metal W and the rare earth element Ce. For this purpose, a high-temperature cyclic oxidation experiment was designed to simulate the actual service environment and investigate the high-temperature cyclic oxidation behavior and microstructure evolution of 444-type ferritic stainless steel alloyed with W and Ce. The oxide structure and composition formed during this process were analyzed and characterized using scanning electron microscopy/energy dispersive spectroscopy (SEM-EDS) and electron probe X-ray micro-analyzer (EPMA), in order to reveal the mechanism of action of W and Ce in the cyclic oxidation process. The results show that 18Cr-Mo ferritic stainless steel alloyed with W and Ce exhibits an excellent resistance to high-temperature cyclic oxidation. The element W can promote the precipitation of the Laves phase between the matrix and the oxide film, and the small-sized Laves phase can inhibit the interfacial diffusion of oxidation reaction elements and prevent the inward growth of the oxide film. The element Ce can refine oxide particles and reduce the thickness of the oxide film. CeO2 particles within the oxide film can serve as nucleation sites for the formation of oxide particles from reactive elements, and they also contribute to pinning the oxide film, thereby enhancing its adhesion.