High Temperature Deformation Research Articles

High-Temperature Deformation Behaviour of UNS S32750 Super Duplex Stainless Steel (SDSS) Alloy

In this study, the high-temperature deformation behaviour of the UNS S32750 Super Duplex Stainless Steel (SDSS) alloy was investigated by means of deformability and microstructure evolution in the (1050–1200) °C temperature (T) range. The deformability of the UNS S32750 SDSS alloy was investigated by the up-setting method using a gravity-drop hammer, with the following deformation energy/impact energy (E∗): 545.2 J, 1021.5 J, 1480.6 J, and 1905.3 J. Data referring to deformation resistance (σc′) and mechanical work (A∗) as a function of deformation temperature (T) and deformation energy/impact energy (E∗) were obtained and analysed. It was shown that increasing the deformation temperature leads to an increase in the obtained deformation degree (degree of reduction in height). By analysing the rate of increase in the deformation degree as a function of the applied impact energy, it was shown that the rate of increase in the deformation degree rises with the increase in the applied impact energy. Also, it was observed that the evolution of the deformation resistance (σc′) as a function of temperature (T) shows a decreasing tendency while increasing the deformation temperature for all impact energies and that the evolution of the mechanical work (A∗) as a function of temperature (T) shows a decreasing tendency while increasing the deformation temperature for all impact energies. The microstructure evolution of the UNS S32750 SDSS alloy was investigated by X-ray diffraction (XRD) and Scanning Electron Microscopy-Electron Backscatter Diffraction (SEM-EBSD) techniques. It was observed that, in all cases, the microstructure shows intensely deformed grains, strongly elongated in the rolling direction in both ferrite (δ) and austenite (γ) intensely deformed grains. The intensity of grain deformation is increasing with the increase in the applied deformation degree. Also, it was observed that increasing the deformation temperature leads to a strong increase in the weight fraction of the dynamically recrystallised (DRX) ferrite (δ) grains.

Effect of friction stir processing on grain refinement and superplastic properties of binary Al-8 wt.% Si to Al-30 wt.% Si alloys

ABSTRACT As-cast binary Al–Si alloys containing ∼8, 12, 20, and 30 wt.% Si, representing the hypoeutectic, eutectic (12 wt.% Si), and hypereutectic compositions, were subjected to severe plastic deformation by friction stir processing (FSP) for grain refinement to 2.3–2.7 μm by dynamic recrystallization. Tensile tests conducted by differential strain rate test technique over the strain rates of 10−4 – 10−2 s−1 and test temperatures in the range of ∼840–530 K led to strain rate sensitivity index (m) varying from ∼0.04 to 0.40 depending on temperature, strain rate, and alloy composition. The constant initial strain rate tests conducted at 10−4 s−1 and 840 K exhibited a maximum elongation of 250% in the hypereutectic Al–20Si alloy, but the same increased linearly with m irrespective of alloy composition. Generally, with increasing Si content, the activation energy for deformation increased from 104.7 ± 14.4 kJ/mol for eutectic Al–12Si to 310.4 ± 32.3 kJ/mol for hypereutectic Al–30Si, which increased further to 572 ± 148 kJ/mol over the higher temperature range of 840–800 K. Analysis of observed deformation and microstructure behaviour supports the occurrence of superplasticity, whereby the accommodation of grain boundary sliding by grain boundary migration led to enhanced grain growth or else the local high-stress concentration at the particle-matrix interface led to cavity formation. There was no evidence of dynamic recrystallization during high-temperature tensile deformation but the flow softening observed is ascribed to the occurrence of concurrent cavitation.

Deformation behavior of Gd alloyed CoCrFeNi high entropy alloy at high temperature under the influence of local nano-ordered structure and misorientation

The thermomechanical processing (TMP), which is an industrial process that includes deformation and heat treatment, represents a novel approach to enhancing the mechanical properties of metallic materials. However, it requires extensive research on the high-temperature deformation behavior of alloys during its application process. The present study conducts hot compression tests at 700 °C and 800 °C, as well as detailed microstructural characterization of the deformed material after hot deformation, to comprehensively discuss the mechanical properties and deformation behavior at high temperature of the (CoCrFeNi)100-xGdx (x = 0, 0.5, 1, 2, 3 at.%) HEAs. The (CoCrFeNi)100-xGdx HEAs exhibit an excellent combination of strength and plasticity in high temperature. The original dendritic microstructure in the (CoCrFeNi)100-xGdx HEAs was completely fractured and transformed into a mass of deformed structures during thermal deformation. The mechanical properties at high temperature of the alloy system originate from the misorientation in the microstructure. Dislocation slip is the main deformation mechanism of the alloy system at high temperature. The coordinated deformation of the soft orientation for FCC phase and the hard orientation for HS phase affects the dislocation morphology in the microstructure. Dynamic recovery (DRV) plays a dominant role in the flow behavior of the alloy at high temperature, and work hardening is the main strengthening mechanism during plastic deformation. The correlation between microstructure evolution and mechanical properties of Gd alloyed CoCrFeNi HEAs during hot deformation has been established through comprehensive studies on deformation behavior.

Evaluating and optimizing NBR-modified bituminous mixes: a rheological and RSM-based study.

Bitumen shows visco-elastic behavior, exhibiting both elastic and viscous properties as predicted by dynamic response and phase angle. Modern asphalt bituminous pavements face issues such as early-stage fatigue cracks, rutting, and permanent deformations due to low-temperature cracking, high-temperature deformation, moisture susceptibility, and overloading. These pavement distresses result in the formation of potholes, alligator cracks, and various deformations, which accelerate the need for rehabilitation and maintenance. To address these concerns, this study focused on utilizing Nitrile Butadiene Rubber derived from surgical gloves as an additive in conventional asphalt pavements to assess its effect on stiffness. Nitrile Butadiene Rubber was added in intervals of 2%, 4%, 6%, and 8% to conventional bituminous pavement. The rheological properties, marshall properties, dynamic modulus, and phase angle were evaluated for varying percentages of Nitrile Butadiene Rubber at different temperature, and frequency. The dynamic response was determined using a simple performance tester at four different temperatures (4.4°C, 21.1°C, 37.8°C, and 54.4°C) and six different frequencies (0.1, 0.5, 1, 5, 10, and 25Hz). Response surface methodology was employed to establish a relationship between input and output variables and to optimize the amount of Nitrile Butadiene Rubber in the mix based on dynamic modulus and phase angle. The study concluded that adding up to 6% of Nitrile Butadiene Rubber improved Marshall stability, while higher percentages led to reduced stability. A similar trend was observed in the dynamic modulus, which peaked with the addition of 6% Nitrile Butadiene Rubber, regardless of frequency and temperature. The response surface methodology model indicated that coupling the percentage of Nitrile Butadiene Rubber with frequency increased the dynamic modulus at a constant temperature, with the highest value occurring at 4.4°C. However, the dynamic modulus decreased as the temperature rose for the same combinations of Nitrile Butadiene Rubber percentages and frequencies. Numerical optimization suggested that a maximum of 5.9% Nitrile Butadiene Rubber should be added to achieve the highest dynamic modulus and lowest phase angle.

Neuroevolution machine learning potential to study high temperature deformation of entropy-stabilized oxide MgNiCoCuZnO5

Entropy stabilized oxide of MgNiCoCuZnO5, also known as J14, is a material of active research interest due to a high degree of lattice distortion and tunability. Lattice distortion in J14 plays a crucial role in understanding the elastic constants and lattice thermal conductivity within the single-phase crystal. In this work, a neuroevolution machine learning potential (NEP) is developed for J14, and its accuracy has been compared to density functional theory calculations. The training errors for energy, force, and virial are 5.60 meV/atom, 97.90 meV/Å, and 45.67 meV/atom, respectively. Employing NEP potential, lattice distortion, and elastic constants is studied up to 900 K. In agreement with experimental findings, this study shows that the average lattice distortion of oxygen atoms is relatively higher than that of all transition metals in entropy-stabilized oxide. The observed distortion saturation in the J14 arises from the competing effects of minimum site distortion, which increases with increasing temperature due to enhanced thermal vibrations, and maximum site distortion, which decreases with increasing temperature. Furthermore, a series of molecular dynamics simulations up to 900 K are performed to study the stress–strain behavior. The elastic constants, bulk modulus, and ultimate tensile strength obtained from these simulations indicate a linear decrease in these properties with temperature, as J14 becomes softer owing to thermal effects. Finally, to gain some insight into thermal transport in these materials, with the so-developed NEP potential, and using non-equilibrium molecular dynamics simulations, we study the lattice thermal conductivity (κ) of the ternary compound MgNiO2 as a function of temperature. It is found that κ decreases from 4.25 W m−1 K−1 at room temperature to 3.5 W m−1 K−1 at 900 K. This suppression is attributed to the stronger scattering of low-frequency modes at higher temperatures.

Algorithms and software for processing images of the structure of metallic materials for the purpose of determining creep characteristics

The paper contains a description of the approach, algorithms, and software tool for image analysis of deformed material structures. The developed approach is based on the analysis of the microstructure of the material to identify important factors that affect high-temperature deformation during creep in a heat-resistant nickel-based alloy, namely, the dimensions of the channels and their orientation. The developed software tool uses algorithms for converting images into binary black and white using the Otsu method. The intensity of the gradient at each point of the image is visualized using the Sobel operator. Fragment boundaries are determined using the Canny edge detector. Straight line segments are found using the Hough transformation. The software tool is implemented in the Python programming language using the OpenCV library. The main components are described and a flow chart of the program is provided. With the use of the developed software, the transformation of the known experimentally obtained images of the structures of the specimens from heat-resistant nickel-based alloy CMSX-4 deformed at a temperature of 1273K and in a wide range of stresses at different time moments was performed. The results of the analysis of the dimensions of the g-phase channels in the alloy using quantitative evaluation of transformed binary images are discussed. The found characteristics were matched to the value of the creep strain rate, which was determined by calculation based on known experimental data. The possibility of determining the transition from the secondary creep to the stage of avalanche-like growth of strains and hidden damage is shown. For the considered example, the location of the channels in the representative image was determined. A technique for correcting creep curves with the involvement of material structure image processing data is proposed.

Study on the composition and properties of EME-SBS-Nano ZnO high modulus asphalt material

The objective of this research is to address the rut problems in asphalt pavements and to resist the permanent plastic deformation with the increasing heavy traffic loads. In this paper, a new type materials of high modulus asphalt was developed by incorporating styrene–butadiene–styrene (SBS) and zinc oxide nanoparticles (nano ZnO) with an (EME)-type high modulus modifier, guided by the synergistic effects and the preparation methods of High-speed shear. The basic road performance, mechanical response and thermal stability of the new high modulus asphalt materials were analysed through basic physical indicator tests, dynamic shear rheometer tests, thermogravimetric analysis (TGA), the time–temperature superposition principle, the Refutas model, and the Christensen-Andersen-Marasteanu model. The optimal results demonstrate that the optimal blend ratio of the developed asphalt is 12% EME/8% SBS/1.5% ZnO. Under this composition, the road performance indicator values of softening point, penetration and ductility of the modified asphalt met the standard requirements. The dynamic shear rheometer tests demonstrates that the inclusion of SBS and nano ZnO considerably enhanced the shear resistance and recovery deformation capacity of EME, effectively improving the high-temperature deformation resistance of asphalt. Furthermore,the Refutas and the Christensen-Andersen-Marasteanu model fitting results showed that adding SBS and nano ZnO considerably improved the temperature sensitivity of the EME types high modulus modified asphalt and exhibiting low frequency sensitivity. Compared to PR Module-type high modulus modifier(PRM),TGA reveals that the maximum thermal weight loss of EME-SBS-ZnO decreased by 3.5441%, indicating better thermal stability and the major character of SBS,EME and asphalt is physical reaction. Moreover, EME-nano ZnO-SBS high modulus asphalt at 64 °C shows Jnr-diff = 9.5% and passes the "E" extreme traffic grade. Additionally, its cost is 4.67% lower than that of the PRM high modulus modified asphalt, presenting considerable economic benefits.

Evading intermediate temperature embrittlement of FeCoCrNiMn high entropy alloy via N-doping

High entropy alloys (HEAs) exhibit high strength and excellent ductility at both room and low temperatures. The loss of ductility with increasing the tensile temperature above room temperature has been widely observed in single phase face-centered cubic structured HEAs. In this work, a N and Si doped FeCoCrNiMn-(N,Si) HEA with preexisting nano-sized Cr2N particles was fabricated by laser powder bed fusion (LPBF) and subsequent cold-rolling and annealing treatment. Tensile testing was conducted on the alloy at 298 K, 573 K, 773 K, 873 K, and 973 K, respectively. It has been shown that the FeCoCrNiMn-(N,Si) alloy with preexisting Cr2N phase exhibits a steady ductility with increasing the tensile temperature. The intermediate temperature embrittlement is evaded in the FeCoCrNiMn-(N,Si) alloy via N-doping. The widely reported loss of ductility with increasing deformation temperature was avoided in present FeCoCrNiMn-(N,Si) HEA by shifting fast segregation of element Cr from GBs into preexisting Cr2N phase due to the high affinity between N and Cr elements, leading to the increases in the content and size of Cr2N particles after high temperature deformation.

Effects of Ta on the high temperature creep behavior and deformation mechanism of a Ni-based single crystal superalloy

The effects of Ta on the high temperature creep behavior and deformation mechanism in a Ni-based single crystal (SX) superalloy were investigated at 1120 °C/137 MPa. Ta was regarded as an essential strengthening element of the γʹ phase in the alloy, and the results indicated that the increase of Ta prolonged the creep rupture life. In this work, the addition of Ta increased the volume fraction of the γʹ phase and narrowed the γ channels, making the dislocation bowing out at the primary stage of creep more difficult. As creep continued, with a lower effective diffusion coefficient of alloying elements and larger γʹ raft thickness, the alloy with 6.5 wt% Ta addition was considered to possess the lower dislocation climbing rate, which reduced the minimum creep rate of the alloys. Subsequently, it was noted that the density of superdislocations in γʹ phase was clearly reduced with the increase of Ta. This was supposed to be the elevated Ta content in the alloy, which increased the lattice misfit and led to the formation of a denser dislocation network, thereby enhancing the interfacial strengthening effect and effectively preventing the cutting of superdislocations. The Ta effect on high-temperature creep was systematically summarized in this study, which was an important guideline for further composition design and optimization of Ni-based SX superalloys.

Microstructure evolution after hot working and heat treatment in 6082 aluminum alloy manufactured by horizontal continuous casting

In this paper, 6082 aluminum alloy manufactured by horizontal continuous casting was subjected to high-temperature plastic deformation under 20–70 % deformation levels with following T6 heat treatment process. Microstructural and phase changes were investigated by light and scanning electron microscopy together with energy dispersive spectroscopy, while grain, grain boundary, dislocation and texture evolution was studied by electron-backscattered diffraction. The results are showing that continuous dynamic recrystallization processes are active during the hot working while influence of static recrystallization is significant only for highest deformation degrees. The abnormally coarse-grained microstructure does locally occur in the subsurface layer after the 70 % deformation and T6 heat treatment. Crystallographic texture components are gradually evolving from the various types (Goss, Brass, D) for the low deformations (up to 40 %) into fiber-type textures (α-fiber, γ-fiber or C2-fiber) for high deformations due to the inhomogeneity of plastic deformation. The formation of AlMnSi dispersoids, CSL-boundaries Σ25b and an increase in fraction of GND, MgSi and Fe-based intermetallic particles was observed during the phase transformation which promotes ongoing nucleation of recrystallization processes.

High-temperature hot deformation behavior and processing map of Ti-22Al-25Nb alloy

The high-temperature deformation behavior of the Ti-22Al-25Nb alloy was investigated by conducting hot compression experiments. A constitutive equation predicting the flow behavior of the Ti-22Al-25Nb alloy was established by analyzing its stress–strain curves. The strain-compensated constitutive equation effectively predicted the flow stress of the alloy with a correlation coefficient of 0.992 between the measured and predicted values and an average absolute relative error of 6.548 %. A hot processing map was obtained based on a dynamic material model. It demonstrated that the optimal processing region corresponded to the deformation temperatures of 1273–1353 K and strain rates of 0.001–0.01 s−1. Using electron backscatter diffraction data, thermal deformation mechanisms were elucidated under different deformation conditions within the safe region. The obtained results revealed that under the low temperature (T ≤ 1323 K) and low strain rate (ε̇ ≤ 1 s−1) conditions, continuous dynamic recrystallization and dynamic recovery (DRV) were the main thermal deformation mechanisms. Under the medium-to-high temperature (T ≥ 1323 K) and low strain rate (ε̇ ≤ 1 s−1) conditions, the main thermal deformation mechanisms were discontinuous dynamic recrystallization and DRV. At high strain rates (ε̇ ≥ 1 s−1), the primary thermaldeformation mechanism was DRV. The occurrence of discontinuous yielding in the alloy at high strain rates was related to the proliferation of mobile dislocations at grain boundaries.

An Investigation on unstable flow during hot deformation of Inconel X750 superalloy using 3D processing map and shear band formation criterion

In this study, deformation efficiency and instability criteria were employed to delineate the unstable flow regions for Inconel X750 superalloy through high temperature deformation. High temperature stress–strain data attained from isothermal hot compression experiments in the temperature range of 950-1150 °C and strain rates between 0.0001 and 1s⁻¹ to identify safe and un-safe deformation domains in terms of an integrated 3D processing maps. These domains were validated through detailed microstructure observation and material tendency to shear band formation in terms of the competition between work hardening and strain rate sensitivity i.e. flow localization parameter. The superimposed effect of microstructure features like dynamic precipitation, dynamic recovery (DRV), and dynamic recrystallization (DRX) with destructive shear banding were responsible for controlling the material behaviour. Based on the TEM images, it was observed that material revealed stable flow at lower strain rates while adiabatic shear band and flow localization occurred at higher strain rates due to activation of slip systems and cell formation.

Study of austenite grain growth and recrystallization behavior in pipeline steels containing niobium

Abstract The austenite grain growth and recrystallization behaviors of three pipeline steels with different Nb contents were investigated through reheating and thermal simulation compression experiments. The initiation conditions for dynamic and sub-dynamic recrystallization of austenite were analyzed, and sub-dynamic recrystallization equations in Avrami form were established. The influences of Nb content and deformation conditions on the evolution of grain size during austenite recrystallization was examined. The findings indicate that the austenite grain size of the three steels increases gradually with higher reheating temperatures, while the average grain size decreases with increasing Nb content. Sub-dynamic recrystallization initiation temperatures for the B150-steel, B145-steel, and 73-steel were found to be 920 °C for 10 s, 940 °C for 30 s, and 960 °C for 30 s, respectively. During high-temperature deformation, Nb in solid solution hindered recrystallization by impeding grain boundary and dislocation movement. At lower deformation temperatures, Nb(C, N) precipitation pinned grain boundaries and dislocations and consumed substantial free energy, thus competing with recrystallization. As Nb content increased, strain-induced precipitation became more pronounced, resulting in more effective inhibition of recrystallized grain growth.

Microstructure evolution and fracture characteristics of GH4079 superalloy during high-temperature tensile process

An investigation of the thermal deformation characteristics and fracture mechanisms of the GH4079 superalloy was conducted through a series of hot tensile experiments conducted across a range of strain rates (from 0.01 s−1 to 1 s−1) and temperatures (from 970 °C to 1160 °C). The impact of MC carbides on the thermal deformation characteristics and dynamic recrystallization (DRX) of GH4079 superalloys, which are known for their challenging deformability, was analyzed to provide insights into enhancing the thermal workability of these formidable superalloys. The results suggest that DRX consistently preferentially occurs near MC carbides. The MC carbide plays a nucleation role in the particle-induced dynamic recrystallization mechanism, as determined via EBSD analysis. In addition, the primary grain boundary is the preferred nucleation site for DRX initiation. The promotion of DRX within the GH4079 alloy is considerably facilitated by the increased stored energy and nucleation site density resulting from the larger and more numerous carbides present at the grain boundaries. Moreover, the presence of carbides leads to uncoordinated deformation of the alloy during tensile deformation, which is also the induction factor of alloy cracking. With increasing strain rates and temperatures, the window of control over the hot deformation structure of the alloy diminishes. During the high-temperature deformation process of the GH4079 alloy, it is necessary to control the temperature within the range of approximately 1120 °C–1140 °C and the strain rate within the range of 0.1 s−1 to 1 s−1 to obtain a fine and uniform grain structure, delay material failure, and thus enhance the thermal processing performance of the material.

Study on the Performance of Modified Qingchuan Rock/Rubber Asphalt

This paper developed a new environmentally friendly composite modified asphalt material and studied the composite modification of Qingchuan rock asphalt (QRA) and waste tire rubber powder (RP) was studied in this paper. QRA/RP composite modified asphalt was prepared by adding these two materials as modifiers into matrix asphalt and compared with matrix asphalt and QRA modified asphalt. The basic properties of asphalt before and after aging were evaluated by the rotating thin film oven test. The high-temperature performance and permanent deformation resistance at different temperatures and frequencies were analyzed by the dynamic shear rheological test. The bending creep stiffness test was used to evaluate the low-temperature performance. In addition, the microstructure and modification mechanism of composite-modified asphalt were analyzed by scanning electron microscopy and infrared spectroscopy. The results show that QRA-modified asphalt is superior to matrix asphalt in terms of mass loss, viscosity ratio, and residual penetration, while QRA/RP composite-modified asphalt is further improved on this basis, QRA/RP composite modified asphalt can effectively improve the high and low temperature performance of asphalt.. Although the addition of RP is mainly based on physical modification, it also causes weak chemical reactions and enhances the adhesion of asphalt. The interaction between Qingchuan Rock asphalt and rubber powder significantly improves the overall stability of asphalt structure.

Abnormal densification of dislocation networks during creep deformation in a single crystal superalloy with a small γ/γ′ lattice misfit

Generally, with a large lattice misfit, dislocations tend to move smoothly via cross-slip in γ channels, and rapidly reorient themselves from the 〈110〉 to 〈100〉 direction on the surface of γ′ cuboids to form complete networks in single-crystal superalloys. However, in this study, dense and complete dislocation networks also formed in a single-crystal superalloy with a small γ/γ′ lattice misfit during high-temperature creep deformation. The abnormal densification of dislocation networks was proven to be related to the anomalous enrichment of W and Ta in γ′ phases during the secondary creep stage. Microstructural analysis suggested that anomalous enrichment contributed to an elevated antiphase boundary energy (APBE) of γ′ phases and led to more vacancies within the γ phase, promoting dislocation climb. The higher APBE of γ′ phases impeded dislocations from cutting into γ′ phases, providing enough time for interfacial dislocations to climb through vacancies and rotate to form dense dislocation networks.

Imaging and Segmenting Grains and Subgrains Using Backscattered Electron Techniques.

We present two new methods of processing data from backscattered electron signals in a scanning electron microscope to image grains and subgrains. The first combines data from multiple backscattered electron images acquired at different specimen geometries to (1) better reveal grain boundaries in recrystallized microstructures and (2) distinguish between recrystallized and unrecrystallized regions in partially recrystallized microstructures. The second utilizes spherical harmonic transform indexing of electron backscatter diffraction patterns to produce high angular resolution orientation data that enable the characterization of subgrains. Subgrains are produced during high-temperature plastic deformation and have boundary misorientation angles ranging from a few degrees down to a few hundredths of a degree. We also present an algorithm to automatically segment grains from combined backscattered electron image data or grains and subgrains from high angular resolution electron backscatter diffraction data. Together, these new techniques enable rapid measurements of individual grains and subgrains from large populations.

Superior high-temperature strength of a carbide-reinforced high-entropy alloy with ultrafine eutectoid structure

Refractory alloys with high-temperature softening resistance are crucial for extreme high-temperature components in aerospace and weapon equipment. Traditional alloys and single-phase refractory high-entropy alloys suffer from unstable microstructures and loss of strength at high temperatures. Here we report a strategy to obtain a superior strong high-entropy alloy by introducing carbides to form micro-nano scale eutectic and eutectoid structures. These metal-carbide interfaces remain stable under high-temperature deformation and exhibit strong dislocation blocking effects. The ultrafine eutectoid structure provides a primary strengthening effect due to its numerous enhanced phase interfaces. The resulting alloy achieves a high temperature yield strength of 1.17 GPa at 1473 K and 0.92 GPa at 1673 K. This work provides valuable insights for optimizing the high-temperature performance and microstructure design of high-temperature composites to further extend their potential applications in high-temperature areas.

High temperature electropalsticity in Aermet100 steel by decoupling electron wind effect

Aermet100 ultra-high strength steel (UHSS) is one of the highest strength-plasticity-matched metallic materials. It is widely used in critical load-bearing components in aerospace and weaponry. Compared to traditional forging processes, electropulsing assisted forming technology significantly enhances manufacturing efficiency and forming limits. Particularly in the forming of hard-to-deform materials into complex structures, it demonstrates significant application potential. However, quantitative studies on the decoupling of electron wind effects during high-temperature deformation and their impact on microstructural evolution, deformation mechanisms, and mechanical properties remain few reported, resulting in limiting the ability to select optimal process parameters in electropulsing assisted forming technology to precisely control material structure and properties. In this paper, the impact of varying degrees of electron wind effects on flow stress through high-temperature compression tests was investigated. The evolution of the microstructure was analyzed in conjunction with the thermodynamic and kinetic mechanisms of recrystallization. Moreover, the hitherto unexplained relationship between the activation of slip systems and texture components in Aermet100 UHSS is examined. Results indicate that with the enhancement of the electron wind effect, the flow stress of Aermet100 UHSS is reduced by 59.4 %. The electron wind effect not only reduces the activation energy for recrystallization but also enhances vacancy concentration, dislocation climb diffusion flux, and driving force, thus promoting continuous dynamic recrystallization. Furthermore, as the intensity of the electron wind effect increases to 0.85 Ew and above, S and Brass textures are observed for the first time. It is notable that the Dillamore texture, Brass texture, and S texture respectively activate specific slip systems (1‾ 10)[11 1‾], (0 1‾1‾)[11 1‾] and (110)[1‾ 11‾] during the hot deformation process of Aermet100 UHSS. This investigation sheds new insight into tailoring high temperature electroplasticity by regulating electron wind effects.

Evaluation of foaming performance for polymer modified and virgin asphalt binders

The pavement suffers rapid deterioration as a result of the weak bonding strength exhibited by the foamed virgin asphalt in the mixture. Consequently, it is crucial to develop a modified asphalt suitable for foaming. The expansion height and bubble size of foamed asphalt can be continuously and simultaneously monitored by binocular ranging equipment. By analyzing these dynamic responses, the evolution of the spatial domain expansion characteristics and the geometric features of the surface bubbles of foamed thermoplastic resin modified asphalt (TRA) was analyzed. Meanwhile, multi-stress creep recovery (MSCR) and bending beam rheometer (BBR) tests were conducted to analyze its rheological properties. Subsequently, the dispersibility of foamed TRA in the mixture was explored. The results showed that thermoplastic resin significantly improved the physical performance stability of foamed asphalt, as evidenced by an increase in its half-life by 2–3 times compared to the virgin asphalt when the dosage of thermoplastic resin reached 8 %. Foamed modified asphalt has fewer bubbles, but it has larger bubble sizes and more uniform distribution of bubbles. Meanwhile, the TRA exhibited excellent high-temperature deformation resistance and elastic recovery ability. The dispersion uniformity of foamed TRA in the mixture was superior to that of virgin asphalt. This study serves as a valuable reference for the exploration of foaming behavior in modified asphalt and the utilization of foamed modified asphalt in the mixture.