Algorithms and software for processing images of the structure of metallic materials for the purpose of determining creep characteristics

Abstract

The paper contains a description of the approach, algorithms, and software tool for image analysis of deformed material structures. The developed approach is based on the analysis of the microstructure of the material to identify important factors that affect high-temperature deformation during creep in a heat-resistant nickel-based alloy, namely, the dimensions of the channels and their orientation. The developed software tool uses algorithms for converting images into binary black and white using the Otsu method. The intensity of the gradient at each point of the image is visualized using the Sobel operator. Fragment boundaries are determined using the Canny edge detector. Straight line segments are found using the Hough transformation. The software tool is implemented in the Python programming language using the OpenCV library. The main components are described and a flow chart of the program is provided. With the use of the developed software, the transformation of the known experimentally obtained images of the structures of the specimens from heat-resistant nickel-based alloy CMSX-4 deformed at a temperature of 1273K and in a wide range of stresses at different time moments was performed. The results of the analysis of the dimensions of the g-phase channels in the alloy using quantitative evaluation of transformed binary images are discussed. The found characteristics were matched to the value of the creep strain rate, which was determined by calculation based on known experimental data. The possibility of determining the transition from the secondary creep to the stage of avalanche-like growth of strains and hidden damage is shown. For the considered example, the location of the channels in the representative image was determined. A technique for correcting creep curves with the involvement of material structure image processing data is proposed.