Calcium looping CO2 capture is a highly promising technology for carbon capture, utilization, and storage. Nevertheless, the disposal of deactivated calcium-based sorbents following cyclic carbonation and calcination processes presents an unresolved challenge. Concurrently, the development of low-carbon cement products is also a critical priority. Given the calcium-rich composition and carbon-negative nature of the calcium-based sorbent, it is proposed that the deactivated sorbent could be utilized as a partial substitute for cement in the production of building materials. This paper explored the potential of using two types of deactivated calcium sorbent (DPC/DGC) to partial substitute cement for low-carbon cementitious materials production. The effects of partial substitution of cement materials on volume stability, compressive/flexural strength, hydration kinetics, and carbon emission of the composite cementitious materials were investigated. The results indicate that a 5% and 10% replacement of cement with DPC/DGC has modest impact on volumetric stability and compressive strength. The composite cement with 5% DPC replacement achieves a 28-day compressive strength of 48.1MPa, representing a 0.4% increase compared to the 47.9MPa observed in the reference sample. Specimens with 15% DPC/DGC substitution exhibit inferior volume stability and mechanical performance than the control sample. The total hydration heat releases decrease with the increasing substitution ratio due to the dilution effect by the introduction of DPC/DGC. Additionally, substituting cement with Ca-based sorbents significantly reduced the carbon footprint of construction materials. The net carbon footprints for the building materials that containing 1 ton of binder (substitued with 10wt% DPC and DGC) were 152.5kg and 43.5kg, corresponding to reductions of 79.6% and 94.2% compared to reference cement mortar. These carbon footprints are projected to further decrease to -108.5kg and -375.5kg when DPC and DGC were obtained after 100 CO2 capture cycles. A novel technological route combining the high-temperature calcium looping CO2 capture and CO2 mineralization curing was proposed, and the associated challenges of this method were also discussed.
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