High-speed Spindle Research Articles

Experimental Investigation of the Surface Roughness for Aluminum Alloy AA6061 in Milling Operation by Taguchi Method with the ANOVA Technique

The surface roughness of the machined parts is the most important parameter to predict the performance of mechanical components. Moreover, predicting the optimal machining parameters conditions is the preferable method for cost reduction and achieving the desired surface quality of the product. This study investigates three cutting parameters, such as depth of cut, spindle speed, and feed for the milling aluminium alloy AA6061, to predict the surface roughness quality. The experimental work utilized a manual milling machine with a coated carbide cutter. Furthermore, the experiments were arranged using the Taguchi L9 orthogonal array (OA) method. The average surface roughness (Ra) was measured and converted to signal-to-noise (S/N) ratio and then analyzed in the statistical method of analysis of variance (ANOVA). Finally, the optimal combination set speed, feed, and depth of cut was 2400 rpm, 30 mm/min, and 0.5 mm, respectively. Also, according to the ANOVA test, the most influential parameter was the spindle speed among the selected parameters, with the highest P value of (66.42%). In comparison, the lowest P value is a depth of cut (5.34%). Furthermore, spindle speed was the only significant factor statistically. By selecting a high spindle speed (2400 rpm), surface quality was enhanced, but the preferable level was low for depth of cut and feed.

Optimization of drilling parameters on delamination and burr formation in drilling of neat CFRP and hybrid CFRP nano-composites

Carbon fibre-reinforced polymer (CFRP) composites have exceptional mechanical advantages such as high specific strength and stiffness, lightweight, and high damping capacity, making them very attractive for aircraft, aerospace, automotive, marine, and sporting applications. However, various defects such as delamination, burr formation, and surface roughness are observed during the drilling of CFRP composites, which are influenced by various drilling process parameters. In this work, the drilling quality of uni-directional CFRP composites. and the hybrid Al2O3 and hybrid SiC nano-composites are investigated experimentally using different types of drills such as step drill, core drill, and twist drill, as there is a limited study done on the comparative analysis of the impact of the above drills on the delamination factor and burr area on the above CFRP and hybrid nano-composites. The design of the experiment table was developed using response surface methodology (RSM) for input process parameters of spindle speed, feed, drill diameter, and drill type. The output surface characteristics (delamination factor and burr area) of the hole were measured quantitatively using the stereo zoom optical microscope. The main effect plots, contour plots, and analysis of variance (ANOVA) were used to examine the effect of spindle speed, feed, drill diameter, and drill type on exit delamination and burr formation. The analysis of main effect plots, contour plots, and analysis of variance showcased the optimum process parameters, such as a high spindle speed of 5500 rpm, low feed of 0.01 mm/rev, and drill diameter of 4 mm. The step drill demonstrated the least damage mechanism among drill geometries, followed by the twist and core drills. The minimum drilling damage was observed for the Al2O3 hybrid nano-composite compared to the neat CFRP composites.

Research on High-speed Electric Spindle Cooling Devices and Thermal Error Compensation Technology

Background: When computerized numerical control (CNC) machine tools are working, the electric spindle generates serious heat, which can easily cause the thermal elongation of the spindle and generate thermal errors. Designing cooling devices to control the generation of thermal errors in the spindle and utilizing thermal error compensation techniques for error compensation are essential for improving machining quality and productivity. Objective: By summarizing the current status of research on cooling devices and compensation technology of electric spindles in recent years, some conclusions have been drawn in this work to propose the future research direction. Methods: By reviewing patents on cooling devices and thermal error compensation technology of high-speed electric spindles published in recent years, we have explored the ideas for the improvement of existing cooling devices and compensation technology. Results: Some problems of the patents on current cooling devices and thermal error compensation technology are analyzed, and future research directions are proposed, respectively. Conclusion: As spindle power and speed continue to increase, the existing spindle cooling device and compensation technology also need to be continuously improved. Designers use intelligent technology to monitor the temperature changes during the work of the spindle and fast and accurate control of the cooling system so that the high-speed spindle cooling device tends to be intelligent. Aiming at the thermal error generated in the spindle working process, the designer enhances the error compensation effect by continuously improving and upgrading the key steps in the thermal error compensation technology, which in turn improves the spindle machining accuracy.

Statistical analysis on the influence of drilling parameters on GFRP-PUF sandwich composite structure

ABSTRACT Composite sandwich structures are finding increasing applications in various fields and industries such as aerospace, automotive, acoustics and so on due to their high strength-to-weight ratio and better insulation properties. To facilitate the assembly of these structures, fasteners are employed, and drilling is one of the secondary manufacturing processes that can produce cost-effective and good-quality holes for fastening. This paper deals with characterising the quality of the drilled holes in glass fibre-reinforced plastic-polyurethane foam sandwich structures. This experiment has been designed using Taguchi’s L9 orthogonal array. The results indicate that smaller drill diameter and lower feed rate produce delamination of lower magnitude at entry and exit while higher spindle speeds followed by lower feed rates produced holes with minimal deviation from the ideal form.

Analysis and experimental research of transient temperature rise characteristics of high-speed cylindrical roller bearing

In this paper, on one hand, the time-varying characteristics of the heat source and thermal boundary conditions of the high-speed spindle system were analyzed considering the thermal-structural coupling effect. And a transient bearing temperature field prediction method combining the thermal network method and finite element method was proposed. Furthermore, the relationships between time step, calculation efficiency and calculation results were analyzed. On the other hand, a online real-time monitoring system of the transient temperature of the cylindrical roller bearing inner ring for maximum speed of 13,000 r/min was designed and implemented using fibre optic sensing technology. Comparing with the conventional static thermal analysis results, it is verified that the simulation method proposed in this paper has higher accuracy. This paper provides a new approach for analysing and testing the thermal characteristics of high-speed spindle system.

Modeling and surface morphological study in drilling of Al 2024 alloy

With concern to profuse usability of drilling operations in various industries, almost 1/3rd of the all the machining operations, the main focus is to obtain a proper quality of hole in less time at optimum cost. Aluminium alloy 2024 (Al 2024) is largely applied in various industries specially, aircraft, automotive, marine etc. because of its outstanding union towards strength, corrosion resistance, and weldability. Cutting time, cutting temperature and surface morphological investigation during drilling is very much necessary for obtaining a quality hole that has not been substantially researched so much. Therefore, a proper and thorough study of these responses is quite important regarding the hole quality. With this view, in this work, drilling of Al 2024 alloy is performed with three process parameters (input) viz. spindle speed (v), feed rate (f) and drill bit diameter (d) and performance parameters (output) as cutting time (s), cutting temperature (°C) and surface roughness (μm). Three different drill bit diameters of high speed steel (HSS) of size viz. 6 mm, 8 mm and 10 mm are used in drilling. Each process parameter has three levels. The surface morphological study is also conducted to know the depth of hole morphology details after drilling. To make the drilling operation environment friendly, it is performed in dry atmosphere. Using full factorial design, total 27 experiments are conducted. The experimental results showed that high spindle speed along with high feed rate decreases the cutting time, whereas it increases the cutting temperature. For better surface finish medium spindle speed along with low feed rate is recommended. From analysis of variance (ANOVA), all the three models developed for cutting time, cutting temperature and surface roughness are found statistically significant. Spindle speed and feed are the influential parameters to cutting time, cutting temperature and surface roughness. A mathematical model is developed using response surface methodology (RSM) to predict the responses cutting time, cutting temperature and surface roughness with better accuracy. The coefficient of determination (R2) for cutting time, cutting temperature and surface roughness is found as 96.65%, 95.88% and 93.65% respectively, which indicated that the developed models could be used for prediction with better accuracy. The morphological study shows that scratches, trenches, abrasive wear are visible on the hole surface. At high spindle speed surface grain refinement is observed more which causes a better surface finish.

The effects of support plate thickness on the drilling machinability of CFRP

When carbon fiber reinforced plastics (CFRP) are drilled, delamination damage occurs at the hole entry and exit. An important method to reduce delamination at the hole exit is using a support plate. Therefore, sustainable drilling of CFRP to reduce the delamination damage is promising for modern industries. In this study, the effect of drilling CFRP composite plates using support plates of different thicknesses on thrust force, delamination, and borehole surface quality was experimentally investigated. The results showed that the thrust force increased as the support plate thickness increased at low spindle speed, but the support plate thickness did not significantly affect the thrust force at high spindle speed. While severe delamination damage occurred at the hole exit in the tests without the use of support, delamination damage was significantly reduced in the case of using a support plate. On the other hand, the severity of the damages decreased as the support plate thickness increased, especially unless very high feed rates were chosen. Consequently, the thickness of the support plate considerably influences the damage formation and severeness of the damages is significantly reduced when a support plate with sufficient thickness is used.

Optimization of X-axis servo drive performance using PSO fuzzy control technique for double-axis dicing saw

The dicing saw is a critical piece of equipment in IC processing, primarily used to cut wafers. Due to the high spindle speed, even small errors in the cutting process can result in wafer chipping or cracking. Therefore, the dicing saw requires a high degree of accuracy and stability. In this paper, the accuracy of the X-axis servo response was simulated using an Israeli ADT-8230 dual-axis abrasive wheel dicing saw. The study introduces a novel approach by using a fuzzy controller instead of the traditional position loop proportional integral (PI) controller. In addition, a two-input, two-output fuzzy rule is used for on-line correction of the position loop PI parameters. A heuristic algorithm is used to optimise the position loop fuzzy controller parameters. The quantization and proportionality factors are rectified using Particle Swarm Optimisation (PSO) algorithm and Genetic Algorithm (GA) respectively. By comparing the performance of the PSO fuzzy and GA fuzzy controllers, the optimal control method is derived. The proposed method is validated by simulation in the MATLAB/Simulink development environment using real ADT-8230 servo data. Experimental results show that the PSO-fuzzy structured controller reduces the position control error by 11.8%, improves the tracking performance by 26% and reduces the torque pulsation by 23%. Therefore, in future research, more advanced search algorithms should be further combined to improve the servo accuracy of the dicing saw.

Modeling and compensation of the axial thermal error of electric spindles based on HHO-GRU method

As the core component of precision CNC machine tools, a lot of heat is generated from the internal heat source of electric spindles during operation, resulting in thermal deformation and thermal errors that affect machining accuracy. Thermal error compensation is an economical method for reducing thermal errors, through which the impact of thermal errors on machining accuracy can effectively decrease. Taking a high-speed electric spindle as the research object, the temperature measurement points are selected as its front and rear bearing seat, as well as some positions far from the heat source. The temperature changes at the front and rear bearing as well as in the environment are monitored, then the thermal errors are measured using a Lion spindle rotation accuracy instrument. The optimal training parameters of the gated recurrent unit (GRU) network are optimized utilizing the global optimization ability of a Harris Hawks optimizer (HHO). Finally, the thermal error prediction model of the GRU electric spindle optimized using the Harris Hawks optimizer (HHO-GRU) is established, based on which axial thermal error compensation experiments are conducted. The results show that using the HHO-GRU prediction model for compensation, the axial thermal errors of the electric spindle can be reduced by more than 80%, which can be controlled within 5 μm.

Machining fiber-reinforced glass-epoxy composites with cryo-treated and untreated HSS cutting tools of varying geometries

Depending on the expanding application areas of glass fiber reinforced composite materials, quality machining of such materials also receives increasing interest. However, since the cutting tools used for machining such composites generally have standard geometric properties, both the life of the cutting tool and the quality of the machined composite workpiece are adversely affected by. In this study, the performance and the most optimum drilling geometries of untreated (UT) and cryo-treated&tempered (DCT&T) HSS cutting tools used for machining of fiber-reinforced glass-epoxy composites were investigated. Moreover, Taguchi experimental design was employed to reduce the number of experiments, and also the analysis of variance (ANOVA) and regression analysis were performed. Furthermore, XRD analysis and microhardness tests were applied to UT and DCT&T HSS cutting tools. From the highest and lowest delamination factor (Fd) values obtained using UT and DCT&T HSS drills, it was understood that DCT&T HSS drills achieved better results by 0.8% and 0.7%, respectively. According to average surface roughness (Ra) values obtained, the performances of DCT&T HSS drills were 14.76% (for the highest Ra value) and 2.69% (for the lowest Ra value), better than UT HSS drills. When the highest and lowest cutting force values were compared, it was seen that the cutting force values obtained using DCT&T HSS drills were 24.54% and 16.15% less than the cutting force values obtained using UT HSS drills, respectively. According to the S/N ratios for the cutting forces, the most optimum geometries of the cutting tool were found to be 128° point angle, 33° helix angle and 8° clearance angle, respectively. With respect to S/N ratios for Fd values, the most optimum geometries of the cutting tool were found to be 118° point angle, 26° helix angle and 8° clearance angle, respectively. Based on S/N ratios for Ra values, the most optimum geometries of the cutting tool were found to be 128° point angle, 26° helix angle and 8° clearance angle, respectively. On the other hand, as a result of the regression analysis, R2 values obtained over 90% show that the regression models are quite successful. Besides, it was observed (from SEM and thermal camera images) that the epoxy resins in the chips produced at high spindle speeds melted because of high temperature, which indicated that the integrity of the composite workpieces started to deteriorate.

Experimental and statistical investigation into surface characteristics in micro milling of bottom pouring/gravity stir cast Al6061 alloy

Micro milling offers the best way to create micro channels; however, the burr formation and surface roughness of the micro channel are difficult to control. Micro channel fabrication and their characterization of stir cast Al6061 are rarely investigated. In the present study, Al6061 alloy was processed by the bottom pouring stir casting method. The micro channels were fabricated on a base and stir cast Al6061 alloys using TiSIN-coated micro end mill tools. The influence of micromachining parameters such as spindle speed, feed rate, and depth of cut on burr formation, cutting force, burr size, and surface roughness was investigated. A comparison was made between the findings obtained from the micro milling of the base and stir cast Al6061 alloys. The surface morphology of fabricated micro channels was analysed and correlated with the roughness profile to understand the channel profile and burr formation. The top burr formation mechanism in stir cast Al6061 alloy was investigated in detail. Low feed rate, low depth of cut, and high spindle speed produced the micro channel with fewer burrs, low surface roughness, and low cutting forces. At the optimum parameter, stir cast Al6061 alloy showed an approximate 420%, 16%, and 300% increase in Fy, Fz, and Ra, respectively, as compared to the base Al6061 alloy. Adhesion wear, built-up edge, and microchipping were found to be the main tool wear mechanisms in micro machining of stir cast alloy. This study directs the choice of cutting parameters for the stir cast micro milling process.

Experimental Analysis and Application of a Multivariable Regression Technique to Define the Optimal Drilling Conditions for Carbon Fiber Reinforced Polymer (CFRP) Composites.

Carbon fiber reinforced polymers (CFRPs) are interesting materials due to their excellent properties, such as their high strength-to-weight ratio, low thermal expansion, and high fatigue resistance. However, to meet the requirements for their assembly, the drilling processes involved should be optimized. Defects such as delamination, dimensional errors and poor internal surface finish can lead to the premature failure of parts when bolt-joined or rivet-connected. In addition, the characteristic anisotropy and heterogeneity of these materials, and the issues related to the temperature reached during drilling, make it difficult to obtain optimal cutting parameters or to achieve high material removal rates. This research focuses on the optimization of the CFRPs drilling process by means of experimental analysis-varying the feed and spindle speed-for two different types of commercial drills-a twist tool and a dagger tool. An automatic image processing methodology was developed for the evaluation of the dimensional accuracy and delamination of the holes. The optimization was carried out using a multi-objective regression technique based on the dimensional deviations, delamination and surface finish. The areas with favorable machining conditions have been delimited for both tools and the results indicate that the twist tool allows one to achieve more productive cutting conditions than the dagger tool, when the combination of low feeds and high spindle speeds are the conditions to be avoided.

Design and Analysis of High-Speed Spindle in Milling Machine

Abstract: In today’s prosperous industrial development, with the multifarious design of products and reduction of production cycle, high speed machining technology has been widely adopted by manufacturers. With the development of the science and technology, the high frequency spindles have been taken place of the normal mechanical spindles more and more, and also be used of the numerical control machine with great effects. In this research high speed motorized spindle is designed and analyzed under the given load conditions. The spindle used in this thesis is that used in a milling machine. The 3D modeling of spindle is designed in SOLID WORKS. The material used for spindles is AISI Steel. In this context, different material is analyzed for spindle. EN8 steel is replaced with AISI 1050 steel.

Enhancements to the Work Ability of a High-Speed Motor Used in Machine Tools

This paper presents a strategy for maximizing the effectiveness of high-speed spindle motors in manufacturing equipment. Using the ideal design of the stator winding geometry, as calculated by the Taguchi method, we were able to increase the maximum torque and efficiency. The rotor slot geometry was optimized using a response surface to raise the starting torque and reduce the starting current. The objectives of this investigation were to come up with a strategy for designing high-speed spindle motors so that they have better performance in terms of starting torque, maximum torque, efficiency, and starting current. Spindle motor temperature rise was the focus of the thermal measurements. Finally, a working spindle motor prototype was built and tested to verify the results of the Finite element analysis (FEA). The validity of the suggested model is demonstrated by a comparison between experimental measurements and finite element findings. The total percentage of mistakes was close to 2%.

Surface integrity optimization for ball-end hard milling of AISI D2 steel based on response surface methodology.

This study focuses on systematically revealing how cutting parameters influence the surface integrity of ball-end hard milled surface of AISI D2 steel and proposing optimization scheme from surface integrity, wear resistance and fatigue resistance perspective based on response surface methodology respectively. Results can be summarized into three aspects. Firstly, radial depth of cut with percent contribution ratio (PCR) 62.05% has a decisive influence on surface roughness, followed by spindle speed 13.25% and feed per tooth 6.63%. The work hardening degree was raised from 12.5% to 38.4% when spindle speed changed from 8000 rpm to 2000 rpm. Spindle speed and radial depth of cut are the most significant factor influencing residual stress. The PCR of spindle speed and radial depth of cut reached 73.47% and 18.63% for residual stress in feed direction, 47.11% and 37.51% in step-over direction, respectively. High residual compressive stress can be generated by lowering spindle speed and radial depth of cut benefiting from the aggravated squeeze between ball-end milling cutter and workpiece. Secondly, too small feed per tooth or too small radial depth of cut should be avoided from wear resistance point because though the surface microhardness can be improved, the surface quality will also be deteriorated. The combination of high spindle speed, small feed per tooth together with small radial depth of cut can meet the wear resistance and the machining efficiency requirement. Finally, a medium-sized cutting parameter combination should be adopted to realize satisfying material removal rate and fatigue resistance. This study can be used to guide the selection of cutting parameters during ball-end milling of hardened AISI D2 steel for dies/molds manufacturing industries.

Investigation of CFRP damages induced by the interface high temperature and mixed tool wear mechanism in drilling of thin-walled CFRP /Ti stacks

Due to the poor thermal conductivity and machinability of CFRP and Ti6Al4V, significant heat accumulation at the interface and rapid tool wear are considered the main factors restricting the hole quality. This study conducted a thin-walled CFRP/Ti stack drilling experiment to investigate the evolution of the thrust force, temperature and tool wear versus different drilled hole numbers and spindle speeds, affected by which the novel material removal behavior was revealed. Results showed that the thrust force and interface temperature increased with the hole number and spindle speed, causing a significant increase in the cutting edge rounding and flank face wear dominated by the many fiber bundles and metal debris. In turn, the various tool wear led radial interface temperature to alternately transfer between Φ = 45° and 135°. Under the cyclic thermo-mechanical function, the fibers underwent significant bending deformation as they lost the support of the degenerated matrix resin, forming severe subsurface damage when the interface temperature exceeded the matrix glass transition temperature (Tg = 110 °C). Combined with the comprehensive evaluation of exit damages, a relatively higher spindle speed was preferred for selecting the initial drilling of thin-walled CFRP/Ti stack and gradually reducing the spindle speed with increasing tool wear extent.

Multi-Objective Optimization of Drilling GFRP Composites Using ANN Enhanced by Particle Swarm Algorithm

This paper aims to optimize the quality characteristics of the drilling process in glass fiber-reinforced polymer (GFRP) composites. It focuses on optimizing the drilling parameters with drill point angles concerning delamination damage and energy consumption, simultaneously. The effects of drilling process parameters on machinability were analyzed by evaluating the machinability characteristics. The cutting power was modeled through drilling parameters (speed and feed), drill point angle, and laminate thickness. The response surface analysis and artificial neural networks enhanced by the particle swarm optimization algorithm were applied for modeling and evaluating the effect of process parameters on the machinability of the drilling process. The most influential parameters on machinability properties and delamination were determined by analysis of variance (ANOVA). A multi-response optimization was performed to optimize drilling process parameters for sustainable drilling quality characteristics. The obtained models were applied to predict drilling process characteristics, and exhibited an excellent harmony with the experiment results. The optimal drilling process factors were the highest spindle speed and the lowest feed, with a drill point angle of 118° for the laminate of 4.75 mm thickness.

Study of the dependence of the natural frequencies of a rotor system with a vertically positioned rotor on the preload

The article discusses the possibility of using a method for determining the preload force for trust and radial bearings of spindle assemblies for high-speed milling. Previously, a method was developed and tested for determining the preload force of bearing supports on high-speed grinding electrospindles with a horizontal spindle.
 The object of study is a support with angular contact bearings 7004 ACD_P4A SKF and a vertical rotor. An information-measuring system has been developed, which consists of PCB 352C34 vibration acceleration sensors, a Vishay 614 force sensor, an NI-cRIO-9056 controller, NI 9250, NI 9237 and NI 9481 modules, and software written in the National Instruments Labview language.
 The system of test actions has been improved due to its automation. Test effects began to be carried out using a solenoid with a core, which was controlled by an NI controller and developed software. Due to this, the same time delay was formed between the test action and the start of recording the vibration acceleration signal.
 Vibration acceleration signals are obtained for the entire preload range. To study the controllability of the unit, two vibration acceleration sensors were used: with a parallel and perpendicular arrangement of the axes of the direction of vibration and test action. For the first and second groups of vibration accelerations, spectral transformations were carried out, and the amplitude-frequency characteristics of the assembly were obtained for the entire range of preload values.
 As a result of the work, it was concluded that the presented methodology and criteria are applicable to high-speed milling spindle assemblies with a vertical rotor. It is also shown that this technique can be automated.

Hydrodynamic flexible spindle (HydroFlex) polishing for internal surfaces of complex channels with high aspect ratio

Internal surface finishing of complex channels fabricated by additive manufacturing (AM) is of large consequence to the future functionality of AM components. Conventional fluid-based internal polishing methods struggle to maintain surface finish uniformity and dimensional integrity especially in long, complex channels with correspondingly high aspect ratios. In this study, we introduce a novel hydrodynamic flexible spindle (HydroFlex) polishing process, in which a fixed diamond abrasive wheel is driven by a high-speed flexible spindle and the hydrodynamic force from the flow pattern surrounding the wheel. The performance of HydroFlex polishing in long, complex channels was experimentally investigated. HydroFlex polishing was evaluated in both straight and curved channels with wheel speeds of 50,000, 70,000, and 90,000 rpm and wheel sizes of 1.75, 2.00, and 2.25 mm. Surface finish, grinding forces, dimensional integrity, and surface uniformity were quantitatively compared. This technique improved surface roughness by 88.2% with sub-micron roughness obtained. Channels with varied curvature and length were consistently polished with deviation in roughness and material removal being 7% and 11% indicating uniformity in material removal, and surface roughness improvement regardless of part geometry. Rotational speed and grinding wheel size were found to directly correlate with grinding force and cutting motion. The findings show the potential of HydroFlex polishing being used for uniform, surface roughness improvement in complex, high aspect ratio channels such as those produced by AM processes.

Effect of gas–liquid phase change of axial rotating heat pipe on fluid-thermal-solid behaviors of high-speed spindle

The thermal deformation control (TDC) of the high-speed spindle (HSS) is difficult to be realized because the nonlinear, non-steady, and varying influencing factors, and traditional cooling system cannot effectively dissipate the internal heat and realize TDC. It is expected to effectively export the internal heat of HSS with a reasonable design and manufacturing. To effectively realize HSS cooling and TDC, the effect of gas–liquid phase change of axially rotating heat pipe (ARHP) on fluid-thermal-solid behaviors of HSS is investigated. The ARHP, which is suitable for HSS cooling and TDC, is designed. Then an experimental platform is constructed to study the operation performance and heat dissipation performance (HDP) of the designed ARHP under different working conditions. The effects of the rotational speed, heat flux, and cooling air flow rate on HDP of ARHP are investigated. The designed ARHP is embedded into the original HSS (O-HSS) to dissipate the internal heat, and the silicone grease (SG) is used to fill the gap between the ARHP and shaft core of HSS, increasing the contact area and enhancing heat transfer. Then the fluid-thermal-solid coupling behavior of HSS is simulated and experimentally studied. To verify the effectiveness of the designed ARHP and the proposed heat dissipation scheme, the fluid-thermal-solid coupling behaviors of O-HSS, HSS with ARHP (ARHP-HSS), and HSS with ARHP and SG (ARHP-SG-HSS) are compared. The results show that the maximum temperatures of ARHP-SG-HSS and ARHP-HSS are reduced by 50% and 43.5% compared with that of O-HSS, respectively. Moreover, the maximum thermal balance time of O-HSS, ARHP-HSS, and ARHP-SG-HSS is 1450 s, 800 s, 500 s, respectively. The maximum thermal deformation (TD) ranges of O-HSS, ARHP-HSS, and ARHP-SG-HSS are [-35 μm, 25 μm], [-20 μm, 10 μm], and [-20 μm, 10 μm], respectively. The maximum TDs of ARHP-SG-HSS and ARHP-HSS are reduced by 76.5% and 58.8% compared with maximum TD of O-HSS, respectively.