High-speed Recording Research Articles

Analysis of Energy Transfer in the Ignition System for High-Speed Combustion Engines

In order to produce reliable and reproducible ignition of lean fuel–air mixtures and highly stratified mixtures, it is necessary to ensure a high concentration of spark discharge energy and to provide a strong energy impulse for the triggering of chain processes of chemical decomposition of fuel molecules. For this reason, studies have been undertaken on the flow of electrical energy from the ignition system to the spark plug and on the formation of an electric discharge arc with a high concentration of thermal energy. The experimental results were obtained using an ignition coil energy test stand and a constant volume chamber with high-speed spark discharge recording capability. It was confirmed that increasing the charging time of the ignition coil from 0.5 ms to 5.0 ms increases the energy delivered to the coil from 9.5 mJ to 330 mJ. In the same range, the energy generated by the coil was recorded to range from 4.2 mJ to 70 mJ. The coil’s efficiency was found to decrease with increasing charging time from 45% up to 20.5%. Further energy losses were presented when the spark discharge energy was analyzed. In the paper, the results of investigations concerning electric discharge arc development have been presented, illustrated by a few exemplary photos, and discussed. The mathematical interpretation of the electrical energy flux in the ignition system resulting from the energy of the discharge arc has been conducted and illustrated by some functional independences and relationships.

Two-photon all-optical neurophysiology for the dissection of larval zebrafish brain functional and effective connectivity

One of the most audacious goals of modern neuroscience is unraveling the complex web of causal relations underlying the activity of neuronal populations on a whole-brain scale. This endeavor, which was prohibitive only a couple of decades ago, has recently become within reach owing to the advancements in optical methods and the advent of genetically encoded indicators/actuators. These techniques, applied to the translucent larval zebrafish have enabled recording and manipulation of the activity of extensive neuronal populations spanning the entire vertebrate brain. Here, we present a custom two-photon optical system that couples light-sheet imaging and 3D excitation with acousto-optic deflectors for simultaneous high-speed volumetric recording and optogenetic stimulation. By employing a zebrafish line with pan-neuronal expression of both the calcium reporter GCaMP6s and the red-shifted opsin ReaChR, we implemented a crosstalk-free, noninvasive all-optical approach and applied it to reconstruct the functional and effective connectivity of the left habenula.

Mechanically forced meniscus water waves in a square container with functionalized wetting conditions

Capillary–gravity surface waves, called meniscus waves, are excited at the air–water interface near the lateral boundary of a mechanically forced square container. Experiments are conducted in two working containers: one is overall hydrophilic at four boundaries and the other is functionalized to have a hydrophobic boundary. The static meniscus structures and instantaneous wave topography are reconstructed at high resolution from the side-view and top-view high-speed camera recordings. Wave resonances arise from the interaction of four inward-traveling waves, with the frequency-response characteristics indicating the effect of wetting conditions on the selection of standing wave patterns. The most-resonant modes are identified as a superposition of dominant modes and higher-order components. An analytical model of the rest-state meniscus and resonant-state wave surface decomposes the wave responses into two groups of resonances along two transverse directions linked by a frequency-dependent parameter γ. Theoretical selection of the dominant wave components and the second-order harmonics is in close agreement with the spatiotemporal surface-fitting experimental results. Additionally, the wetting boundary conditions can be functionalized to excite specific standing wave patterns, which could provide a novel approach to precise pattern control in bioprinting technology for tissue engineering applications.

Criticality and universality in neuronal cultures during "up" and "down" states.

The brain can be seen as a self-organized dynamical system that optimizes information processing and storage capabilities. This is supported by studies across scales, from small neuronal assemblies to the whole brain, where neuronal activity exhibits features typically associated with phase transitions in statistical physics. Such a critical state is characterized by the emergence of scale-free statistics as captured, for example, by the sizes and durations of activity avalanches corresponding to a cascading process of information flow. Another phenomenon observed during sleep, under anesthesia, and in in vitro cultures, is that cortical and hippocampal neuronal networks alternate between "up" and "down" states characterized by very distinct firing rates. Previous theoretical work has been able to relate these two concepts and proposed that only up states are critical whereas down states are subcritical, also indicating that the brain spontaneously transitions between the two. Using high-speed high-resolution calcium imaging recordings of neuronal cultures, we test this hypothesis here by analyzing the neuronal avalanche statistics in populations of thousands of neurons during "up" and "down" states separately. We find that both "up" and "down" states can exhibit scale-free behavior when taking into account their intrinsic time scales. In particular, the statistical signature of "down" states is indistinguishable from those observed previously in cultures without "up" states. We show that such behavior can not be explained by network models of non-conservative leaky integrate-and-fire neurons with short-term synaptic depression, even when realistic noise levels, spatial network embeddings, and heterogeneous populations are taken into account, which instead exhibits behavior consistent with previous theoretical models. Similar differences were also observed when taking into consideration finite-size scaling effects, suggesting that the intrinsic dynamics and self-organization mechanisms of these cultures might be more complex than previously thought. In particular, our findings point to the existence of different mechanisms of neuronal communication, with different time scales, acting during either high-activity or low-activity states, potentially requiring different plasticity mechanisms.

Plume and wall temperature impact on the subsonic aft-body flow of a generic space launcher geometry

Experimental and numerical simulation of launcher base flows are crucial for future launcher design. In experiments, exhaust plume simulation is often limited to cold or slightly heated gases. In numerical simulations, multi-species reactive flow is often neglected due to limited resources. The impact of these simplifications on the relevant flow features, compared to real flight scenarios, needs to be characterized in order to enhance the design process. Experimental and numerical investigations were carried out within the framework of the SFB/TRR 40 Collaborative Research Centre to study the impact of plume and wall temperature on the base flow of a generic small-scale launcher configuration. Wind tunnel tests were performed in the Hot Plume Testing Facility (HPTF) at DLR, Cologne, using subsonic ambient flow and pressurized air or hydrogen–oxygen combustion as exhaust gases. The tests were numerically rebuilt using the DLR TAU code employing a scale-resolved IDDES approach, including thermal coupling and detailed chemistry. The paper combines the experimental and numerical findings from the SFB/TRR 40 base flow studies and highlights the most prominent influences on the mean flow field, the pressure field, the dynamic wake flow motion, and the resulting aerodynamic forces on the nozzle. High-frequency pressure measurements, high-speed schlieren recordings, and time-resolved CFD results are evaluated using spectral and modal analysis of the one- and two-dimensional flow field data.

Wall Shear Stress Characteristics Of A Turbulent Boundary Layer Obtained With Multi-Aperture Defocusing Micro-PTV And High-Speed Stereo Profile-PIV

A multi-aperture 3d 3c micro PTV system is presented which relies on single window optical access for both high-speed tracer illumination and image recording. Similar to the “defocusing” concept described by C. Willert & Gharib (1992), the wall distance of individual particles is obtained from the size of projected particle image triplets formed by a triplet of apertures on the entrance pupil of the microscope lens. The present article extends upon previously published material Klinner & Willert (2022) by applying multi-aperture micro particle tracking velocimetry (MA-micro PTV) on a canonical turbulent boundary layer (TBL) to track the near-wall motion of tracer particles with the aim of estimating the unsteady wall-shear stress from particle tracks. The technique is validated with measurements of a TBL inside the closed test section of the 1 m wind tunnel of DLR in Göttingen (1mWK) at free- stream velocities of 5.2 to 20 m/s with corresponding shear Reynolds numbers between 560 and 1630. In the viscous sublayer, the probability density distributions of stream- and span-wise wall shear stress (WSS) components could be reliably captured down to probability densities of 10E−3. As far as we know, this has not been achieved in the past, particularly not for the span-wise component. For the stream-wise component the measured Reynolds-number dependency of the root mean squared fluctuations agrees to correlations by Örlü & Schlatter (2011). Furthermore, the skewness of the stream-wise WSS agrees well to values from DNS. On the other hand, the span-wise WSS fluctuations consistently underestimate the predicted DNS values, for which it is assumed that the deviation can be explained by the rapid decrease of the span-wise velocity fluctuations with increasing wall distance. Wall-normal profiles of 3c velocity statistics were obtained by bin averaging of particle velocities. Up into the buffer layer, these profiles agree well with profiles from stereo PIV as well as from DNS and LES, indicating an accurate determination of both near-wall velocities and inner scaling.

Effect of inlet flow turbulence on hydro–acoustic coupling and flame–vortex interactions in a premixed dump combustor

The present work examines the effect of inlet flow turbulence on the flame–vortex modulations, hydro–acoustic coupling and recirculation zone dynamics at the onset of instability. The flow turbulence intensity varied using a custom-designed turbulence generator with different slot-width blockage plates placed upstream to the nominal flame-stabilization zone. The high-speed recordings of the CH*/OH* chemiluminescence and particle image velocimetry are used to deduce the relation between the flame–acoustic, flame–vortex and hydrodynamic–acoustic features during the unsteady combustion. The bifurcation analysis map revealed the effect of high inlet flow turbulence on postponing the onset of instability to higher inlet flow parameters. The initial observations showed potential changes in the acoustic behaviour and dynamical state of premixed turbulent combustion with an increase in inlet flow turbulence. The spatial Rayleigh index map illustrates a significant change in the acoustic driving region at high inlet flow turbulence based on the flame stabilization, heat release zone and flame–acoustic modulation in the shear layer and recirculation zone. The velocity spectral analysis and dynamic mode decomposition (DMD) spectrum suggested a correlation between the acoustic modulation and hydrodynamic instabilities, resulting in higher heat release rate oscillations. The high inlet flow turbulence modulates the vertical flapping motion of the flame front and flame roll-up in the recirculation region as evident by DMD spectrum and spatial modes. The flame–vortex dynamics during the dynamic transition events showed that the high inlet flow turbulence influenced the vortex shedding along the shear layer and recirculation zone dynamics. At low turbulence intensity, the vortex, in turn, supports the bulk flame movement through the induced velocity, which interacts with the free stream to create regions of low velocity. In contrast, the vortex in the shear layer and flame resides along the shear layer at higher turbulence. The paper concludes that at higher inlet flow turbulence, the recirculating flame reduces the hydro–acoustically modulated flow velocity fluctuations, which significantly affect the upstream flame propagation propensity.

High-Speed Optical Characterization of Protein-and-Nanoparticle–Stabilized Microbubbles for Ultrasound-Triggered Drug Release

BackgroundUltrasound-triggered bubble-mediated local drug delivery has shown potential to increase therapeutic efficacy and reduce systemic side effects, by loading drugs into the microbubble shell and triggering delivery of the payload on demand using ultrasound. Understanding the behavior of the microbubbles in response to ultrasound is crucial for efficient and controlled release. MethodsIn this work, we characterize the response of microbubbles with a coating consisting of poly(2-ethyl-butyl cyanoacrylate) (PEBCA) nanoparticles and denatured casein. High-speed recordings are taken of single microbubbles, both in bright-field and fluorescence. ResultsThe nanoparticle-loaded microbubbles show resonance behavior, but with a large variation in response, demonstrating a substantial inter-bubble variation in mechanical shell properties. The probability of shell rupture and the probability of nanoparticle release were found to strongly depend on the microbubble size, and the most effective size was inversely proportional to the driving frequency. Both the rupture and release probabilities increased with increasing driving pressure amplitude. Rupture of the microbubble shell occurred after fewer cycles of ultrasound as the driving pressure amplitude or driving frequency was increased. ConclusionsThe results highlight the importance of careful selection of the driving frequency, driving pressure amplitude, and duration of the ultrasound to achieve the most efficient ultrasound-triggered shell rupture and nanoparticle release of protein-and-nanoparticle-stabilized microbubbles.

Effect of bubble properties and dispersion characteristics in microbubble counter-current collision flotation column

ABSTRACT Cationic collectors are widely used in the flotation of hematite, silicate, oxides, etc. GE-601, as a new type of cationic collector, which was used in various mineral flotation process, has achieved excellent selection indexes. In order to study foaming performance of GE-601, the bubble characteristics are studied in an experimental scale two-phase flotation column. A high-speed camera recorder is used to take bubbles’ images and the distribution of bubble diameter under different conditions is measured by image analysis. Moreover, the surface tension of bubbles under different reagent concentrations is measured by a surface tension meter. Studies show that as GE-601 concentration increases, d 32 gradually decreases and after exceeding CCC, Sauter mean diameter (d 32) stabilizes at 0.562 mm. When the bubble diameter decay degree is 99%, 90% and 50%, GE-601 concentration reaches 0.112 mol/m3, 0.0643 mol/m3, and 0.0295 mol/m3, respectively. The adsorption concentration of GE-601 is about 0.0254 μmol·m−2. GE-601 reduces pulsation on the surface of bubbles in flowing liquid. During the rise of bubbles, d 32 is approximately linearly related to measured height, but the concentration of d 32 and GE-601 decrease varies linearly.

Physical and Numerical Experimentation of Water Droplet Collision on a Wall: A Comparison between PLIC and HRIC Schemes for the VOF Transport Equation with High-Speed Imaging

Liquid films are often found in engineering applications with thicknesses ranging from micrometer scales to large scales with a wide range of applications. To optimize such systems, researchers have dedicated themselves to the development of new techniques. To further contribute to this development, the objective of this work is to present the results of the collision of water droplets on a wall by means of experimentation and numerical simulations. For physical experimentation, an injector is used to generate a chain of water droplets that collide with the opposite wall, forming a liquid film. Images of the droplets were obtained using two high-speed recording cameras. The results for different droplet sizes and impact angles are presented and the relationship between the momentum parameter and non-dimensional pool size was established. Modeling such processes is a common challenge in engineering, with different techniques having their advantages and limitations. The simulations in this work were run using the volume of fluid method, which consists of solving a transport equation for the volume fraction of each considered fluid. A correlation was found between the surface tension to momentum transport ratio, Scd, and the non-dimensional pool size for different droplet sizes and impact angles. Regions where partial depositions were most likely to occur were found via physical experiments.

Plasma formation during flash sintering of boron carbide – Part I: Plasma characteristics

In so-called Field Assisted Sintering Techniques such as Spark Plasma Sintering (SPS) or Flash Sintering (FS), ceramic powder compacts are densified at high sample temperature in the presence of an electrical field. The formation of a plasma is often discussed without actual evidence for its appearance. In this work, which is the first of two parts, the mechanisms of plasma formation as well as its properties under FS conditions were investigated. Field induced breakdown of various atmospheres was conducted by a DC-field (up to 350 V/cm) at temperatures between 1000 and 1500 °C. Experiments were conducted both with and without a sample mounted between the electrodes. Alumina, boron carbide and silicon carbide in green or sintered form were used as the samples. The electrical and optical properties of the plasma were characterised, and the early stages were visualised by high-speed camera recordings. The results showed that the breakdown is caused by a flashover mechanism and the conductance of the plasma under the present conditions was of the same order as the conductivity of a boron or silicon carbide green body. Plasma formation did not lead to extensive sintering but the plasma was able to infiltrate the green body and cause transfer of matter from the interior to the surface and beyond. Based on the present results, it seems unlikely that a gas plasma is formed under the normal conditions of SPS or FS.

Potential Analysis of Defossilized Operation of a Heavy-Duty Dual-Fuel Engine Utilizing Dimethyl Carbonate/Methyl Formate as Primary and Poly Oxymethylene Dimethyl Ether as Pilot Fuel

<div>This study demonstrates the defossilized operation of a heavy-duty port-fuel-injected dual-fuel engine and highlights its potential benefits with minimal retrofitting effort. The investigation focuses on the optical characterization of the in-cylinder processes, ranging from mixture formation, ignition, and combustion, on a fully optically accessible single-cylinder research engine. The article revisits selected operating conditions in a thermodynamic configuration combined with Fourier transform infrared spectroscopy.</div> <div>One approach is to quickly diminish fossil fuel use by retrofitting present engines with decarbonized or defossilized alternatives. As both fuels are oxygenated, a considerable change in the overall ignition limits, air–fuel equivalence ratio, burning rate, and resistance against undesired pre-ignition or knocking is expected, with dire need of characterization.</div> <div>Two simultaneous high-speed recording channels granted cycle-resolved access to the natural flame luminosity, which was recorded in red/green/blue and OH chemiluminescence.</div> <div>Selected conditions were investigated in more detail with the simultaneous application of planar laser-induced fluorescence of OH and HCHO and recording natural flame luminescence in a cycle-averaged manner.</div> <div>Poly oxymethylene dimethyl ether was used as pilot fuel, building on prior investigations. The mixture of 65 vol% Dimethyl Carbonate and 35 vol% Methyl Formate with prior verification on a passenger-car-sized engine substitutes synthetic natural gas in this study.</div> <div>Thermodynamically, the increased compression ratio up to 17.6 resulted in feasible operation and increased indicated efficiency. On the lower compression ratio of 15.48, a more comprehensive range of applicable air–fuel equivalence ratios and increased degrees of freedom regarding the pilot’s total energy share are observed compared to the base configuration with natural gas and EN590 as pilot fuel.</div> <div>The air–fuel equivalence ratio sweep from λ = 1.0–2.0 revealed predominantly premixed and high-temperature heat release via OH*. The temporal and spatial evolution shifts while leaning out the mixture with increasing gradients on the radial distribution and decouples for lean mixtures from the initial spray trajectory.</div>

Fingering of a cavitation bubble in a thin gap: Ejection of the reversed boundary layer into the bulk flow

Fingering of a cavitation bubble in a thin gap: Ejection of the reversed boundary layer into the bulk flow

Numerical and Experimental Analysis of a Solid Shroud in Multi-arc Plasma Spraying

AbstractPlasma spraying is characterized by high flexibility, but has challenges of high energy consumption and oxidation of the metallic spray particles. Modified plasma spraying processes using a gas or solid shroud have been developed to address these challenges, which aim to reduce the introduction of ambient air into the plasma jet and improve the process efficiency. Prior research mainly focused on single-cathode plasma generators, and the use of a shroud in multi-arc plasma spraying systems has not been thoroughly explored. The primary goal of this study is to analyze the effects of a solid shroud as a nozzle extension on the plasma jet of a three-cathode plasma generator numerically and experimentally. Computational fluid dynamics (CFD) is used to simulate a solid shroud, and the resulting design is constructed for experimental analysis. The experimental setup includes a nozzle extension with a transparent window for diagnostic measurements by a high-speed camera. To isolate the effects of the solid shroud from fluctuations in the power input, current, and voltage measurements are carried out synchronized with the high-speed recordings. Particle diagnostics are also conducted to analyze the properties of the in-flight particles without and with the solid shroud. The developed numerical model can be further used to optimize the shroud geometry for different process parameters.

High-speed imaging of evoked rodent mechanical behaviors yields variable results that are not predictive of inflammatory injury.

Few analgesics identified using preclinical models have successfully translated to clinical use. These translational limitations may be due to the unidimensional nature of behavioral response measures used to assess rodent nociception. Advances in high-speed videography for pain behavior allow for objective quantification of nuanced aspects of evoked paw withdrawal responses. However, whether videography-based assessments of mechanical hypersensitivity outperform traditional measurement reproducibility is unknown. First, we determined whether high-speed videography of paw withdrawal was reproducible across experimenters. Second, we examined whether this method distinguishes behavioral responses exhibited by naive mice and mice with complete Freund's adjuvant (CFA)-induced inflammation. Twelve experimenters stimulated naive C57BL/6 mice with varying mechanical stimuli. Paw withdrawal responses were recorded with high-speed videography and scored offline by one individual. Our group was unable to replicate the original findings produced by high-speed videography analysis. Surprisingly, ∼80% of variation was not accounted for by variables previously reported to distinguish between responses to innocuous and noxious stimuli (paw height, paw velocity, and pain score), or by additional variables (experimenter, time-of-day, and animal), but rather by unidentified factors. Similar high-speed videography assessments were performed in CFA- and vehicle-treated animals, and the cumulative data failed to reveal an effect of CFA injection on withdrawal as measured by high-speed videography. This study does not support using paw height, velocity, or pain score measurements from high-speed recordings to delineate behavioral responses to innocuous and noxious stimuli. Our group encourages the continued use of traditional mechanical withdrawal assessments until additional high-speed withdrawal measures are validated in established pain models.

Coupled optical-electric monitoring of charge percolation events in carbon flow-electrodes

The industrial application of electrochemical processes is limited by a variety of challenges, such as catalyst stability and selectivity. However, the question of how to efficiently exploit the entire reactor volume for the process is also essential for a viable implementation. Flow electrodes, which consist of conductive particles suspended in the electrolyte, are promising for increasing the active electrode area without increasing the reactor footprint. They are currently being used for different applications, such as energy storage or desalination. However, especially the charge transport mechanisms in flow electrodes remain unclear because the occurring phenomena are fast and highly complex. In this work, we introduce a methodology that combines electrical measurements with high-speed recording of particle movements in flow electrodes, simultaneously. Our algorithm evaluates the video sequences and calculates the detected particle area in the channel. This allows the electrical current to be correlated with the actual amount of particles in the channel. The results reveal that only an aqueous electrolyte can result in a substantial increase in conductivity because of the particles present in the fluid channel. Furthermore, the conductivity increases with the number of particles, regardless of the observed particle–electrode contact. When the particle flow was hydrodynamically forced toward the electrode, we found that the particle–electrode contact increased the conductivity even more strongly than that of isolated particle clusters in an unfocused flow. However, the greatest effect on the electrical conductivity relates to the formation of particle bridges resulting from the electrical percolation networks between the electrodes.

Direct observation of carbon slurry flow behavior and its effect on electrochemical performance in a microfluidic electrochemical flow capacitor.

Carbon slurries have been used as "flowable electrodes" in various electrochemical systems, and the slurry flow characteristics play an important role in the system electrochemical performance. For example, in an electrochemical flow capacitor (EFC), activated carbon particles must pass electrical charge from a stationary electrode to surrounding particles via particle-electrode and particle-particle interactions to store energy in the electric double layer. So far, particle behaviors under a continuous flow condition have not been observed due to the slurry's opacity, and studies of the device's performance thus have been mainly on a bulk level. To understand the relation between the hydrodynamic behavior and the electrochemical performance of carbon slurries, we have constructed a microfluidic EFC (μ-EFC) using transparent materials. The μ-EFC allows for direct observation of particle interactions in flowing carbon slurries using high-speed camera recording, and concurrent measurements of the electrochemical performance via chronoamperometry. The results indicate an interesting dependence of the particle cluster interaction on the flowrate, and its effect on the slurry charging/discharging behavior. It is found that an optimal flowrate could exist for better electrochemical performance.

Outflow of a supersonic overexpanded air jet into a water

Numerical simulation of the underwater outflow of a supersonic overexpanded air jet is considered. The calculations are carried out in an unsteady three-dimensional formulation with a hybrid approach using Reynolds-averaged Navier–Stokes equations for nozzle flow and large eddy-simulation for jet flow. The calculation of the interaction of a gas with a liquid is performed with a volume of fluid, which takes into account the surface tension and compressibility of water. The structural features of turbulence when a supersonic air jet exhausted into water are analyzed. An unsteady formation of a supersonic jet and a gas cavity in a water is obtained, the shock-wave structure of the flow is visualized and the level of pressure fluctuations in water is reported. A comparison of the flow pattern when an air jet exhausted into air and water is made on a qualitative level. The results of numerical simulation of the jet velocity field are used to analyze the Kelvin–Helmholtz and Rayleigh–Taylor instability mechanisms and to reveal the dominant instability mechanism in different jet propagation regions. The results obtained are compared with experimental high-speed photographic recording data and numerical calculations At a qualitative level in literature.

Distinct regulation of two flagella by calcium during chemotaxis of male gametes in the brown alga Mutimo cylindricus (Cutleriaceae, Tilopteridales).

Brown algal male gametes show chemotaxis to the sex pheromone that is released from female gametes. The chemotactic behavior of the male gametes is controlled by the changes in the beating of two flagella known as the anterior and posterior flagellum. Our previous study using Mutimo cylindricus showed that the sex pheromone induced an increment in both the deflection angle of the anterior flagellum and sustained unilateral bend of the posterior flagellum, but the mechanisms regulating these two flagellar waveforms were not fully revealed. In this study, we analyzed the changes in swimming path and flagellar waveforms with a high-speed recording system under different calcium conditions. The extracellular Ca2+ concentration at 10-3 M caused an increment in the deflection angle of the anterior flagellum only when ionomycin was absent. No sustained unilateral bend of the posterior flagellum was induced either in the absence or presence of ionomycin in extracellular Ca2+ concentrations below 10-2 M. Real-time Ca2+ imaging revealed that there is a spot near the basal part of anterior flagellum showing higher Ca2+ than in the other parts of the cell. The intensity of the spot slightly decreased when male gametes were treated with the sex pheromone. These results suggest that Ca2+-dependent changes in the anterior and posterior flagellum are regulated by distinct mechanisms and that the increase in the anterior flagellar deflection angle and sustained unilateral bend of the posterior flagellum may not be primarily induced by the Ca2+ concentration.

Comparative study between TIG-MIG hybrid and MIG welding of 1.4462 duplex steel joints

Duplex steels are used for applications that require high strength and ductility combined with good corrosion resistance. An economical welding technology to handle these steels is achieved by combining the MIG and TIG arc processes. The aim is to improve welding speed and quality by utilizing a TIG-MIG hybrid welding process to join 1.4462 duplex steel with a thickness of 2 mm. The interaction between the two arcs, caused by the blowing effect, is an enormous challenge that can be counteracted with a defined torch position and current modulation. For this purpose, a variation of the MIG (pulsed and AC pulsed arc) and TIG process (AC and pulsed DC) took place. The influence of electrical parameters on process stability and material transfer was investigated. For analysis, an evaluation of high-speed recordings (5000 frames per second) and synchronized measured current/voltage curves (200 kHz) is carried out. Based on a number of selected specimens, a welding procedure test according to ISO 15614-1 is performed to determine the welding seam quality. The test includes the characterization by tensile and hardness testing and macroscopic and microscopic examination. Additionally, the specimens are examined according to ISO 5817.