Plasma formation during flash sintering of boron carbide – Part I: Plasma characteristics

Abstract

In so-called Field Assisted Sintering Techniques such as Spark Plasma Sintering (SPS) or Flash Sintering (FS), ceramic powder compacts are densified at high sample temperature in the presence of an electrical field. The formation of a plasma is often discussed without actual evidence for its appearance. In this work, which is the first of two parts, the mechanisms of plasma formation as well as its properties under FS conditions were investigated. Field induced breakdown of various atmospheres was conducted by a DC-field (up to 350 V/cm) at temperatures between 1000 and 1500 °C. Experiments were conducted both with and without a sample mounted between the electrodes. Alumina, boron carbide and silicon carbide in green or sintered form were used as the samples. The electrical and optical properties of the plasma were characterised, and the early stages were visualised by high-speed camera recordings. The results showed that the breakdown is caused by a flashover mechanism and the conductance of the plasma under the present conditions was of the same order as the conductivity of a boron or silicon carbide green body. Plasma formation did not lead to extensive sintering but the plasma was able to infiltrate the green body and cause transfer of matter from the interior to the surface and beyond. Based on the present results, it seems unlikely that a gas plasma is formed under the normal conditions of SPS or FS.