High-speed Imaging System Research Articles

Experimental study on laser-assisted machining of SiCp/Al composites considering laser preheating history based on in-situ observation

The application of laser-assisted machining (LAM) has been demonstrated to improve the surface integrity of SiCp/Al composites. The dynamic process of laser preheating affects the deformation mechanism of materials. In this paper, the laser preheating history under different parameters is characterized by the changes in peak temperature and instantaneous preheating temperature. SiCp/Al cutting experiments under different laser preheating histories are carried out based on the high-speed imaging system. The influence of laser preheating history on the shear angle and the spatial–temporal distribution of the physical information in the shear zone are analyzed by the digital image correlation (DIC) method. The deformation characteristics during the SiCp/Al composites cutting process under different laser preheating histories are discussed. Additionally, the influence of the laser preheating history on the surface integrity is analyzed according to the changes of the Al matrix and SiC particles under different combinations of peak temperature and instantaneous preheating temperature. It has been demonstrated that the deformation degree in the shear zone during LAM of SiCp/Al composites is depended on the material softening degree related to the peak temperature and the material deformation temperature dominated by the instantaneous preheating temperature. The deformation uniformity is primarily determined by the deformation temperature. An appropriate material softening degree and deformation temperature can improve the surface integrity. The results provide a foundation for further mechanism studies for cutting load and surface integrity in LAM of SiCp/Al composites.

A qualitative validation of an in-situ monitoring system for EHD inkjet printing via laser diffraction

Electrohydrodynamic inkjet printing enables high-resolution patterning for nano features. In-flight dynamics of EHD inkjet printing play an essential role in the quality control of printing results. We applied a laser diffraction/scattering in-situ analyzing setup for the EHD inkjet printing system to replace the zoom lens and high-speed camera imaging system. In contrast to conventional imaging systems, the laser diffraction/scattering system is based on analyzing the diffraction pattern and scattering intensity, respectively, which provided higher resolution for micro-scale jetting measurement and enabled sub-micron level jetting correlation between the voltage applied to the electrode and printing results. Furthermore, Taylor cone information from the nozzle head could also be analyzed in real-time to make adjustments to the printing process. In this work, we successfully validated the feasibility of laser diffraction analysis in-situ monitoring for EHD inkjet printing at micron and sub-micron levels.

Operando visualization of porous metal additive manufacturing with foaming agents through high-speed x-ray imaging

Porous metals find extensive applications in soundproofing, filtration, catalysis, and energy-absorbing structures, thanks to their unique internal pore structure and high specific strength. In recent years, there has been an increasing interest in fabricating porous metals using additive manufacturing (AM), leveraging its unique advantages, including improved design freedom, spatial material control, and cost-effective small-batch production. In this study, we conducted pioneering operando visualization of AM porous metal using a laser powder bed fusion (L-PBF) setup combined with a high-speed synchrotron x-ray imaging system. Single track printing experiments using Ti6Al4V (Ti64) combined with titanium hydride (TiH2) and sodium carbonate (Na2CO3) as foaming agents, with varying mixing ratios were performed under different processing conditions. The results elucidate the dynamic development of porosity formation. The average pore size is significantly influenced by the particle size of foaming agents when pore coalescence is absent. For all foaming agent content tested in the current study, the number of pores is found to be more sensitive to changes in laser power than in laser scanning speed. Increasing linear energy density (increasing laser power or reducing laser scanning speed) promotes the foaming agent activation thereby porosity formation. However, high linear energy density skews pore distribution towards the surface despite forming deeper melt pools. In addition, the impact of additional factors including foaming agent’s laser absorptivity and decomposition kinetics with respect to AM time scales should be carefully considered to avoid ineffective activation of foaming agents during the AM of porous metals.

Influence of laser absorptivity of CuCr0.8 substrate surface state on the characteristics of laser directed energy deposition inconel 718 single track

An effective method for fabricating copper-nickel bimetallic liquid rocket engine thrust chambers involves utilizing laser directed energy deposition (LDED) technology. However, the state of the substrate surface significantly impacts the LDED process. This study investigates the effects of various substrate treatments on LDED single tracks, using CuCr0.8 high-copper alloy as the substrate and Inconel 718 as the deposition material. The treatments include polishing, sandblasting, laser etching, and cold spraying. Substrate surface roughness, laser absorptivity, molten pool morphology, and microstructure were characterized, and the mechanisms of laser absorptivity change and the different LDED processes were analyzed. The results indicate that the laser-etched surface exhibits the worst surface roughness (Ra 15.20 ± 0.60 μm), the highest laser absorptivity(80.70% at 1080 nm wavelength), the largest deposition width (947.33 ± 29.85 μm), and the maximum number of fine grains among the four substrates. Additionally, the cold-sprayed surface shows the largest deposition depth (237.33 ± 39.04 μm), the minimum number of fine grains and a higher laser absorptivity (66.20% at 1080 nm wavelength). In situ observations of molten pool formation and flow during LDED was conducted using an in situ high-speed high-resolution imaging system. The mechanisms underlying the alteration in laser absorptivity primarily involve the "trapped light" effect and modifications to the surface material. This research is significant as it provides foundational insights for laser processing of highly reflective materials, offering important theoretical and practical implications for engineering applications.

Laser cutting using dynamically modulated intensity distribution

The precise control of the laser beam intensity distribution facilitates the optimization of laser processing performance. This not only presents opportunities for enhancing the process efficiency but also proves advantageous in scenarios where the same laser power level is employed, surpassing traditional methods. This study introduces a novel approach by dynamically modulating the laser beam profile to achieve a non-symmetrical intensity distribution. A detailed investigation into the laser cutting process using modulated beam intensities is conducted by employing a high-speed imaging system. Moreover, the maximum cutting speed, cut edge quality, and cut kerf geometries are evaluated when different strategies are applied. The results demonstrate a noticeable improvement in the cut edge quality compared to a static beam strategy (SBS) and the recently developed conventional dynamic beam shaping (DBS). In addition to laser cutting, examples of such modulation in laser welding and hardening are proposed. This innovative technique offers promising advancements in the field of laser processing.

Design and validation of a high-speed hyperspectral laparoscopic imaging system.

Minimally invasive surgery (MIS) has shown vast improvement over open surgery by reducing post-operative stays, intraoperative blood loss, and infection rates. However, in spite of these improvements, there are still prevalent issues surrounding MIS that may be addressed through hyperspectral imaging (HSI). We present a laparoscopic HSI system to further advance the field of MIS. We present an imaging system that integrates high-speed HSI technology with a clinical laparoscopic setup and validate the system's accuracy and functionality. Different configurations that cover the visible (VIS) to near-infrared (NIR) range of electromagnetism are assessed by gauging the spectral fidelity and spatial resolution of each hyperspectral camera. Standard Spectralon reflectance tiles were used to provide ground truth spectral footprints to compare with those acquired by our system using the root mean squared error (RMSE). Demosaicing techniques were investigated and used to measure and improve spatial resolution, which was assessed with a USAF resolution test target. A perception-based image quality evaluator was used to assess the demosaicing techniques we developed. Two configurations of the system were developed for evaluation. The functionality of the system was investigated in a phantom study and by imaging ex vivo tissues. Multiple configurations of our system were tested, each covering different spectral ranges, including VIS (460 to 600nm), red/NIR (RNIR) (610 to 850nm), and NIR (665 to 950nm). Each configuration is capable of achieving real-time imaging speeds of up to 20 frames per second. RMSE values of , , and 3.47% were achieved for the VIS, RNIR, and NIR systems, respectively. We obtained sub-millimeter resolution using our demosaicing techniques. We developed and validated a high-speed hyperspectral laparoscopic imaging system. The HSI system can be used as an intraoperative imaging tool for tissue classification during laparoscopic surgery.

Microwave-induced plasma on spherical flame dynamics of spark-ignited hydrogen-air under water dilution

Microwave-assisted spark ignition (MAI) offers a commercially feasible way to enhance conventional spark ignition performance under extreme conditions. While previous studies suggested microwave pulses had no obvious effect on self-sustained flame from the perspective of energy deposition, the hydrodynamic effect of microwave plasma remained under-explored. This study experimentally investigated the effect of the microwave-induced plasma on lean hydrogen flame dynamics (Lewis number ∼ 0.35), examining the influence of water content (rH2O) in this process under different pulse repetition frequency (PRF) and pressures. Using a linear high-speed shadow imaging system coupled with electrical diagnostics, we synchronously recorded the flame and plasma morphology evolution while monitoring spark and microwave energy. Results revealed that microwave pulses during spark ignition generated wrinkles and perturbances accelerating the cracking and cellularization of the subsequent self-sustained flame. This effect intensified with increasing PRF from 1 to 10 kHz, particularly at high rH2O. The overall microwave impact on early flame development was more pronounced at high rH2O, attributed to stronger interactions between the microwave plasma jet and flame front due to reduced distance. Interestingly, electrical diagnostics showed an inversed relationship between total absorbed microwave energy and rH2O, highlighting the crucial role of the first microwave pulse at 1 kHz PRF. This study demonstrates that early microwave pulses can influence hydrogen flame dynamics even in the self-sustained stage, offering new insights into MAI mechanisms. These findings open avenues for research into active control of self-sustained flame dynamics, potentially leading to improved ignition strategies in challenging combustion environments.

Effects of CO2 dilution on ignition characteristics in lean premixed H2/Air flames

The research has examined the effects of CO2 dilution on ignition characteristics in H2/air mixtures. An ignition kernel was initiated by a laser-induced plasma in H2/air/CO2 mixtures with a bulk velocity of 6.5 m/s. An infrared camera was used to measure radiation intensity emitted from H2O and ignition probabilities. A high-speed schlieren image system was utilized to measure ignition kernel areas and ignition time. High-speed chemiluminescence was performed to examine OH* intensities. Numerical simulations were conducted using GRI 3.0 mechanisms to calculate reaction rates and laminar flame speeds. The ignition probability is highest for the undiluted mixtures and decreases with increasing the CO2 dilution fraction at constant adiabatic temperatures. A prolonged ignition time is observed at elevated CO2 dilution concentrations. Increasing the CO2 mole fraction decreases the ignition kernel growth, the integrated OH* intensity, and the integrated radiation intensity for each adiabatic temperature. CO2 reacts with H radicals and decreases the production of OH*, OH, and H2O. The CO2 dilution in the H2/air flames significantly contributes to the reduced reaction rate and flame speed, resulting in the low ignition probability. The high ignition probability is found at the large integrated OH* intensity in all cases. The ignition probability is high at the large integrated radiation intensity under the constant adiabatic flame temperatures. The OH* intensity is a critical parameter to estimate the ignition probability in the diluted lean hydrogen flames.

A system for high-speed NIR transmission imaging of drug delivery in tissue

The development and characterisation of new drug delivery techniques often requires visualising the location of delivered fluid in tissue samples. The opacity of tissue means that this can typically only be done with destructive post-processing techniques, or with the use of ionising radiation (eg. X-ray). In this work we present a novel approach to imaging fluid during delivery into port-mortem tissue samples using transmission imaging at near-infrared (NIR) wavelengths. The system makes use of wavelengths just above the visible range (765 nm), at which tissue is relatively transparent, and to which visible light cameras remain sensitive. Thus, this system utilised a low-cost high-speed (1000 fps) camera and optical components designed for use with visible light. We demonstrate that this NIR imaging system is capable of measuring the location of delivered fluid and an 18G needle in 12 mm thick samples of muscle and fat tissue at 1000 fps. Predictions of needle depth using the imaging system compared well to the known needle position in the tissue: the standard deviation of the depth measurements was approximately 0.7 mm in muscle and 1.2 mm in fat. NIR images captured during and after delivery compare favourably with observations made using 2D X-ray and by sectioning the tissue post-injection. This system can support studies of fluid dispersion and penetration into tissue by new drug delivery systems, thus assist the development of new drug delivery techniques.

Development of a high-speed imaging system for real time evaluation and monitoring of cardiac engineered tissues.

Stem cell derived cardiac monolayers have high potential for tissue regeneration, in vitro drug testing and disease modeling. However, current differentiation protocols are still sub-optimal, resulting in cultures with variable yields and properties. We propose a high-speed lenseless imaging system, integrated with an electrical stimulation unit, to optimize the generation of these cultures. This tool relies on the variations of cellular patterns, during contraction, measured by digital imaging. The imaging system can monitor cardiac cell sheet function and structure, providing the necessary tools to quickly evaluate engineered monolayer. It can record high speed videos and capture high resolution images, from which tissue spatial organization and contractile characteristics can be obtained. Validation of the system was performed using cardiomyocytes derived from human induced pluripotent stem cell and neonatal rat cardiomyocytes. The imaging system allows the observation, acquisition and analysis of important data relating to contractile activity development of cardiac cells, making it a promising tool for optimization in cardiac tissue engineering.

A novel detection method for warhead fragment targets in optical images under dynamic strong interference environments

A measurement system for the scattering characteristics of warhead fragments based on high-speed imaging systems offers advantages such as simple deployment, flexible maneuverability, and high spatiotemporal resolution, enabling the acquisition of full-process data of the fragment scattering process. However, mismatches between camera frame rates and target velocities can lead to long motion blur tails of high-speed fragment targets, resulting in low signal-to-noise ratios and rendering conventional detection algorithms ineffective in dynamic strong interference testing environments. In this study, we propose a detection framework centered on dynamic strong interference disturbance signal separation and suppression. We introduce a mixture Gaussian model constrained under a joint spatial-temporal-transform domain Dirichlet process, combined with total variation regularization to achieve disturbance signal suppression. Experimental results demonstrate that the proposed disturbance suppression method can be integrated with certain conventional motion target detection tasks, enabling adaptation to real-world data to a certain extent. Moreover, we provide a specific implementation of this process, which achieves a detection rate close to 100% with an approximate 0% false alarm rate in multiple sets of real target field test data. This research effectively advances the development of the field of damage parameter testing.

Analysis of stress response distribution in patients with lateral ankle ligament injuries: a study of neural control strategies utilizing predictive computing models.

Ankle sprains are prevalent in sports, often causing complex injuries to the lateral ligaments. Among these, anterior talofibular ligament (ATFL) injuries constitute 85%, and calcaneofibular ligament (CFL) injuries comprise 35%. Despite conservative treatment, some ankle sprain patients develop chronic lateral ankle instability (CLAI). Thus, this study aimed to investigate stress response and neural control alterations during landing in lateral ankle ligament injury patients. This study recruited twenty individuals from a Healthy group and twenty CLAI patients performed a landing task using relevant instruments to collect biomechanical data. The study constructed a finite element (FE) foot model to examine stress responses in the presence of laxity of the lateral ankle ligaments. The lateral ankle ligament was modeled as a hyperelastic composite structure with a refined representation of collagen bundles and ligament laxity was simulated by adjusting material parameters. Finally, the validity of the finite element model is verified by a high-speed dual fluoroscopic imaging system (DFIS). CLAI patients exhibited earlier Vastus medialis (p < 0.001) and tibialis anterior (p < 0.001) muscle activation during landing. The FE analysis revealed that with laxity in the ATFL, the peak von Mises stress in the fifth metatarsal was 20.74MPa, while with laxity in the CFL, it was 17.52MPa. However, when both ligaments were relaxed simultaneously, the peak von Mises stress surged to 21.93MPa. When the ATFL exhibits laxity, the CFL is subjected to a higher stress of 3.84MPa. Conversely, when the CFL displays laxity, the ATFL experiences a peak von Mises stress of 2.34MPa. This study found that changes in the laxity of the ATFL and the CFL are linked to shifts in metatarsal stress levels, potentially affecting ankle joint stability. These alterations may contribute to the progression towards CLAI in individuals with posterolateral ankle ligament injuries. Additionally, significant muscle activation pattern changes were observed in CLAI patients, suggesting altered neural control strategies post-ankle ligament injury.

High-speed wafer surface defect detection with edge enhancement via optical spatial filtering in serial time-encoded imaging

With the rapid development of the chip and metasurface industries, high-speed defect detection of wafer during semiconductor batch manufacturing has become increasingly important for yield control. Here, we propose a high-speed, macro-scale wafer surface defect detection method with enhanced image edges, via optical spatial filtering in serial time-encoded imaging. By using blazed gratings to spatially project different wavelength components of pulsed light into a one-dimensional line, together with dispersive Fourier time stretching technology, a high-speed serial time-encoded imaging system based on a single pixel detector is constructed for testing the wafer surface defects, and optical spatial filtering is introduced to improve the imaging quality. Experiments show high-pass spatial filtering effectively restrains environmental interference and enhances image edge detection. Small target detection is achieved without a complex image algorithm. Our solution extends optical spatial filtering to serial time-encoded imaging, not only permitting wafer macro scale defect detection with edge enhancement, but also having potential significance for imaging lidar, imaging spectrometers, ghost imaging technology, and more.

Experimental Study on the Influence of Microwave Energy Pulse Width and Duty Cycle on Evaporation and Ignition Characteristics of ADN-Based Liquid Propellant Droplets

This study investigates the evaporation and ignition characteristics of a single droplet of ammonium dinitramide (ADN)-based liquid propellant utilizing a waveguide resonant cavity device, in conjunction with a high-speed photographic imaging system and testing system. Experimental methods are employed to analyze the impact of microwave pulse width and duty cycle on the puffing and meicro-explosion phenomena of the droplet, as well as the delay time and duration of ignition. The experimental findings reveal that increasing the duty cycle enhances the ignition success rate and diminishes flame development time. Specifically, elevating the microwave duty cycle from 60% to 80% reduces the ignition delay time of the droplet from 132.8 ms to 88.1 ms, and the ignition duration from 23.1 ms to 19.9 ms. Furthermore, an increase in microwave energy pulse width expedites the combustion process of the flame and influences plasma generation. Increasing the pulse width of microwave energy from 20 µs to 40 µs prolongs the ignition delay time from 140.3 ms to 200.5 ms and extends the ignition duration from 56.7 ms to 77.8 ms. Additionally, it is observed that a higher duty cycle leads to a more pronounced puffing phenomenon that initiates earlier. In contrast, a higher pulse width results in a more pronounced puffing phenomenon that commences later. This study provides a thorough investigation into the microwave ignition mechanism of ADN-based liquid propellants, offering theoretical insights into the ignition and combustion stability of such propellants in microwave-assisted ignition systems.

A Rigorous 2D-3D Registration Method for a High-Speed Bi-Planar Videoradiography Imaging System.

High-speed biplanar videoradiography can derive the dynamic bony translations and rotations required for joint cartilage contact mechanics to provide insights into the mechanical processes and mechanisms of joint degeneration or pathology. A key challenge is the accurate registration of 3D bone models (from MRI or CT scans) with 2D X-ray image pairs. Marker-based or model-based 2D-3D registration can be performed. The former has higher registration accuracy owing to corresponding marker pairs. The latter avoids bead implantation and uses radiograph intensity or features. A rigorous new method based on projection strategy and least-squares estimation that can be used for both methods is proposed and validated by a 3D-printed bone with implanted beads. The results show that it can achieve greater marker-based registration accuracy than the state-of-the-art RSA method. Model-based registration achieved a 3D reconstruction accuracy of 0.79 mm. Systematic offsets between detected edges in the radiographs and their actual position were observed and modeled to improve the reconstruction accuracy to 0.56 mm (tibia) and 0.64 mm (femur). This method is demonstrated on in vivo data, achieving a registration precision of 0.68 mm (tibia) and 0.60 mm (femur). The proposed method allows the determination of accurate 3D kinematic parameters that can be used to calculate joint cartilage contact mechanics.

Component Effects in Binary Droplet Impact Behaviors on the Heated Plate: Comparison Study of Ethanol/Propanol and Ethanol/Water Droplets and Observation of Novel Bubble Shrinkage Phenomenon

This work aims to investigate the effect of liquid physical properties on the behavior of binary droplets impact on the heated smooth aluminum alloy plate with a high-speed imaging system. Two groups of mixed solutions with similar boiling point differences are selected as the working liquid, in which the low-boiling-point components are both ethanol and the high-boiling point components are propanol and water, respectively. Compared to the ethanol/propanol binary droplets, the experimental results show that the ethanol/water binary droplets have diverse impact phenomena and significantly broad transition boiling regimes, as well as the reduced droplet residence time and increased Leidenfrost temperature point. With the decreasing ethanol content in ethanol/water binary droplets, these effects become more prominent. For secondary atomization, the ethanol/water binary droplet undergoes parent droplet breakup into fragment droplets with larger diameters (Ds &gt; 0.3 mm). Both binary droplets produce satellite droplets with small diameters (Ds &lt; 0.3 mm) by puffing and ejection. In terms of the ethanol/propanol binary droplet impact, the probability of puffing is higher and the satellite droplet diameters are small. In the ethanol/water binary droplet impact, the probability of ejection is higher and the satellite droplet diameter distribution is wider. When an ethanol/water binary droplet of 25 vol.% ethanol content impacts the heated wall at Ts = 120 °C, a novel large bubble shrinkage phenomenon occurs at the late stage of droplet evaporation. This phenomenon is proposed to be relevant to the increasing surface tension and saturation temperature with decreasing ethanol content, as well as the decreasing ambient temperature above the top surface of the bubble.

Spontaneous-stimulated Raman co-localization dual-modal analysis approach for efficient identification of tumor cells

The study of highly heterogeneous tumor cells, especially acute myeloid leukemia (AML) cells, usually relies on invasive analytical methods such as morphology, immunology, cytogenetics, and molecular biology classification, which are complex and time-consuming to perform. Mortality is high if patients are not diagnosed in a timely manner, so rapid label-free analysis of gene expression and metabolites within single-cell substructures is extremely important for clinical diagnosis and treatment. As a label-free and non-destructive vibrational detection technique, spontaneous Raman scattering provides molecular information across the full spectrum of the cell but lacks rapid imaging localization capabilities. In contrast, stimulated Raman scattering (SRS) provides a high-speed, high-resolution imaging view that can offer real-time subcellular localization assistance for spontaneous Raman spectroscopic detection. In this paper, we combined multi-color SRS microscopy with spontaneous Raman to develop a co-localized Raman imaging and spectral detection system (CRIS) for high-speed chemical imaging and quantitative spectral analysis of subcellular structures. Combined with multivariate statistical analysis methods, CRIS efficiently differentiated AML from normal leukocytes with an accuracy of 98.1 % and revealed the differences in the composition of nuclei and cytoplasm of AML relative to normal leukocytes. Compared to conventional Raman spectroscopy blind sampling without imaging localization, CRIS increased the efficiency of single-cell detection by at least three times. In addition, using the same approach for further identification of AML subtypes M2 and M3, we demonstrated that intracytoplasmic differential expression of proteins is a marker for their rapid and accurate classifying. CRIS analysis methods are expected to pave the way for clinical translation of rapid tumor cell identification.

Investigation of the horizontal collision damage behavior of fruit during transporting based on a new instrumented impactor

Horizontal collisions between fruit and rigid walls are a common occurrence in postharvest packaging and transportation. To address this issue, a novel high-precision instrumented impactor was developed, comprising a high-speed imaging system, an ejection device, and a force sensor. Results showed that the impactor was able to effectively simulate the horizontal collision process between various small spherical fruits (such as cherry tomatoes, plums, sweet cherries, and winter jujubes) and packaging materials at three velocities: slow, medium, and high. Output parameters included the impact force and impact time of the fruit acting on each packaging material, as well as the displacement, displacement rate, impact energy, rebound energy, and absorption energy of the fruit. During the horizontal collision simulation, it was observed that the winter jujube exhibited the largest impact force and the shortest impact time among the four types of fruit tested. Conversely, the sweet cherry demonstrated the lowest proportion of damage area when colliding with the EPE board compared to the rigid board and foam board. This study presents a powerful tool for investigating the horizontal collision behaviour between fruit and rigid plates.

Characterizing boiling behaviors in water/ethanol binary droplet impact on a heated plate

This work experimentally investigates the transition boiling behaviors of water/ethanol binary droplets impact on a heated smooth aluminum alloy plate with a high-speed imaging system, forming a more finely defined impact behavior regime map. The dynamic Leidenfrost point temperature exhibits a non-monotonic variation trend with ethanol fraction. Binary droplets exhibit two characteristic boiling behaviors at specific temperatures (Ts) and droplet compositions (Φe), including corona boiling and prompt boiling, distinguished by the elevation of a crown-shaped thick liquid lamella and the prompt generation of numerous secondary droplets from the contact line, respectively. Both boiling behaviors are featured with the violent breakup of parent droplet into about 10 or more fragment droplets (secondary droplets with D ≥ 0.3 mm) and the short residence times on the wall, while exhibiting different splash angle distributions of satellite droplets (secondary droplets with D < 0.3 mm). Characteristic parameter analysis of the two boiling behaviors is conducted to provide qualitative mechanistic explanations. Corona boiling occurs at Φe = 25% & 50% with a lower temperature range (Ts ≤ 200 ℃), the liftoff of the liquid layer is attributed to the combined effect of decelerated wetting speed caused by evaporation and the vapor-induced lift. Prompt boiling occurs at Φe = 25% & 50% with Ts ≥ 220 °C and Φe = 75% with Ts < 200 °C, the intensity of the bubble cloud determines whether the central part of the droplet forms a jet or a liquid bulk filled with microbubbles. This work will provide some new insights into the boiling behaviors and the regulation of secondary atomization of binary solution droplets impact studies.

Experimental study of secondary oil droplet formation during coalescence process of oil Droplet-Gas bubble

Flotation is an efficient pretreatment technology for oily water. In this study, the coalescence processes of air bubbles and isooctane droplets with different size ratios, 1.0–2.2, were investigated using a high-speed imaging system. Two types of oil droplet-gas bubble interaction have been identified: full coalescence and partial coalescence. Through analysis of interfacial force at the liquid bridge, it has been observed that interfacial force at the oil droplet bridge affects the lateral contraction of the liquid bridge, which in turn affects the coalescence of oil droplets and gas bubbles. Through dimensional analysis, a phase diagram of dimensional parameter coalescence behavior has been constructed, and the critical line of partial coalescence and full coalescence has been determined. This work fills the void in the study of secondary oil droplet coalescence within the oil droplet-gas bubble coalescence in gas flotation, which is potentially applied for industrial air flotation system design and optimization.