The present study aimed to systematically evaluate and optimize the crystallization conditions of ZSM-5 templated by ethanol in a 5-liter stirred autoclave. Response surface methodology was applied to investigate the effects of independent variables of temperature, time, and seed content on the responses of yield, crystallinity, and the specific surface area. A variety of characterization techniques, including XRD, FTIR, FESEM, EDX, and N2adsorption/desorption analyses,were performed to fully assess the effects of the parameters on the textural and structural properties of ZSM-5. The study of variance results showed that time played the most prominent role in the ethanol-templated synthesis of ZSM-5. The crystallization time and temperature had significant quadratic effects on the responses. It was also shown that the seed by itself exerted no noticeable influence on the responses and had only a slight interaction with time, suggesting that the surface integration reaction is mainly the rate-controlling step. Moreover, the findings revealed that seed addition led to increased surface roughness and particle agglomeration and could reduce the surface area at sufficiently high reaction times. Eventually, a highly pure and crystalline ZSM-5 with a surface area of over 430 m2/g was obtained at an optimum temperature of 169 °C within 34 h.
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