This study proposed an innovative method for enhancing the interlaminar fracture resistance of carbon fibre/epoxy composites by incorporating structured low-melt polyaryletherketone meshes (LMPAEK) meshes. LMPAEK films were machined into structured hollow meshes and then surface-treated using high-power UV-irradiation. These treatments significantly increased the contact area and interface adhesion between the LMPAEK inserts and the composite matrix, leading to substantial improvement in the interlaminar fracture performance of the composite. Fracture test results demonstrated that the mode-I and mode-II fracture propagation energies of the LMPAEK-inserted composite at 22 °C were 1.04 times and 13.92 times higher, respectively, than those of the reference composite. Similarly, at 130 °C, their mode-I and mode-II fracture propagation energies were 1.36 times and 8.56 times higher, respectively. The remarkable fracture performance of the LMPAEK-inserted composites were attributed to the substantial plastic deformation and damage of the LMPAEK resins, which possessed exceptional mechanical properties and thermal resistance.
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