High-power Fiber Laser Research Articles

5 kW power-level 1050 nm narrow-linewidth fiber amplifier enabled by biconical-tapered active fiber.

Effective wavelength extension is vital in the applications of high-power narrow-linewidth fiber lasers. In this work, we demonstrate a 5-kW power-level narrow-linewidth fiber amplifier at 1050 nm utilizing a homemade biconical-tapered Yb-doped fiber (BT-YDF). Up to ∼4.96 kW fiber laser is achieved with a 3 dB linewidth of ∼0.54 nm and a beam quality factor of Mx 2 = 1.46, My 2 = 1.6. The experimental comparisons reveal that BT-YDF has the advantages of improving a stimulated Raman scattering threshold and balancing transverse mode instability suppression in the fiber amplifier. This work could provide a good reference for extending the operating wavelength of high-power fiber amplifiers.

Multi-Pass Laser Polishing of As-Built Directed Energy Deposition Surfaces

Abstract Laser polishing (LP) provides a fast and efficient way of remelting part surfaces manufactured by additive manufacturing to alter both their geometric as well as physical properties. Depending on the laser parameters, remelted surfaces with different properties are achieved, with a majority exhibiting lower surface roughness compared to the original surface. In this study, a high-power continuous fiber laser is used to polish Inconel 718 (IN718) surfaces produced by depositing a single layer of clads on a steel substrate by the powder-blown directed energy deposition (DED) process. Polishing was performed under different sets of parameters, namely, laser power, beam diameter, feed rate or feed, hatch spacing, and the number of polishing passes. Their effects on the surface roughness profiles and the microstructural properties of the sample cross section were analyzed after one and two polishing passes. Optical microscopic images of the sample's cross sections show the presence of supersaturated γ phase particles, γ′+γ″ precipitates, Laves phases, and δ phase needles. The combined effect of high-temperature gradients and lower solidification rates in certain regions within the cross section results in undercooled regions and pseudo-heat treatment of unmelted regions close to the undercooled regions. These results are corroborated by indenting the various regions of the IN718 sample cross section with a pyramidal diamond indenter in the form of a grid, resulting in different micro-hardness values due to different densities of precipitate and phase transformed δ particles.

Modeling of separation speed in thick plate cutting with a high-power fiber laser

Most laser cutting operations rely on the operator’s experience and reference data tables to complete the material separation work. This traditional method is time-consuming and labor-intensive, seriously restricting the progress of laser cutting technology toward intelligence and automation. To obtain the material separation speed quickly, this work explores a method to establish a mathematical model of the separation speed by theoretical derivation. Firstly, the energy absorption and consumption in laser cutting of thick plates are analyzed in detail. The laser power density, oxidation reaction power density, and energy consumption per unit volume of material during heat conduction, melting, and heating are modeled, respectively. On this basis, the criterion of separation speed is defined. The theoretical model of separation speed is established through theoretical derivation. Secondly, the effects of laser power, gas pressure, focal plane position, material thickness, and nozzle diameter on the separation speed are investigated. A comparison between the theoretical and experimental values of the separation speed reveals obvious differences in both; however, there are consistent trends in their changes with the process parameters within a certain range. Thirdly, the differences between the theoretical and experimental values of the separation speed are analyzed in detail. This work helps to deepen the understanding of the laser cutting process and improve the laser cutting efficiency.

All-fiber 3 kW LP02 laser output based on long-period fiber grating for precise welding

An innovative all-fiber mode converter specifically designed for high-power fiber lasers is introduced. The mode converter relies on the coupling theory of long-period fiber gratings (LPFGs) and involves the fabrication of a LPFG, where the performance is meticulously studied by examining various fabrication parameters. The LPFG is integrated into a high-power fiber laser system to achieve efficient conversion from the LP01 mode to the LP02 mode with a conversion ratio of 90 % and a low transmission loss of only 0.088 dB. Under a 3.03 kW laser output, the LP02 fiber laser exhibits a remarkable laser-to-raman peak intensity ratio, which is 15.98 dB higher than that of the signal-mode fiber laser. Furthermore, during the welding process of a thick aluminum plate, the LP02 fiber laser demonstrates a significant increase of 1.2 times in the depth of the weld pool morphology compared to the signal-mode fiber laser, particularly evident when operating at a laser welding head speed of 100 mm/s. The mode converter with LPFG exhibits lower insertion loss, enhanced power-handling capacity, making it ideal for diverse high-power fiber laser applications with promising practical prospects.

Review of High-Power Continuous Wave Yb-Doped Fiber Lasers near 980 nm

In this paper, the development of a high-power continuous wave (CW) fiber laser near 980 nm is reviewed. This review is focused primary on the power evolution resulting from the designation of Yb-doped fibers, which is important in the suppression of the amplified spontaneous emission (ASE) around 1030 nm. Current studies on the in-band ASE as the power limitation of the Yb-doped fiber lasers near 980 nm are also summarized in this review.

Compact and efficient high-power mid-infrared supercontinuum fiber laser source based on a noise-like pulse and germania fiber

Here, we demonstrate a compact and efficient high-power mid-infrared supercontinuum (MIR-SC) laser source based on a tunable noise-like pulse (NLP) fiber laser system and a short section of single-mode germania-core fiber (GCF). The NLP all-polarization-maintaining fiber laser system can deliver the maximum output power of ∼30.6 W and a broadband spectrum (∼1.8-2.7 µm) with a compact single-stage fiber amplifier. By directly pumping only ∼6.5 cm-long GCF with a core diameter of ∼3.5 µm, a MIR-SC (spectral coverage of ∼1.5-3.3 µm) with a maximum power of ∼25.2 W and a power conversion efficiency ∼81.2% is obtained, which represent the highest power and efficiency in any single-mode GCF-based MIR-SCs, to the best of our knowledge. Our study contributes to the high-power MIR-SC laser source with compact all-fiber configuration, and will prompt its practical applications.

Spectral-temporal-spatial customization via modulating multimodal nonlinear pulse propagation

Multimode fibers (MMFs) are gaining renewed interest for nonlinear effects due to their high-dimensional spatiotemporal nonlinear dynamics and scalability for high power. High-brightness MMF sources with effective control of the nonlinear processes would offer possibilities in many areas from high-power fiber lasers, to bioimaging and chemical sensing, and to intriguing physics phenomena. Here we present a simple yet effective way of controlling nonlinear effects at high peak power levels. This is achieved by leveraging not only the spatial but also the temporal degrees of freedom during multimodal nonlinear pulse propagation in step-index MMFs, using a programmable fiber shaper that introduces time-dependent disorders. We achieve high tunability in MMF output fields, resulting in a broadband high-peak-power source. Its potential as a nonlinear imaging source is further demonstrated through widely tunable two-photon and three-photon microscopy. These demonstrations provide possibilities for technology advances in nonlinear optics, bioimaging, spectroscopy, optical computing, and material processing.

Versatile design for temporal shape control of high-power nanosecond pulsed fiber laser amplifier.

This research proposed a novel pulse-shaping design for directly shaping distorted pulses after the amplification. Based on the principle of the design we made a pulse shaper. With this pulse shaper, we successfully manipulate the pulse's leading edge and width to achieve an 'M'-shaped waveform in an amplification system. Comparative experiments were conducted within this system to compare the output with and without the integration of the pulse shaper. The results show a significant suppression of the nonlinear effect upon adding the pulse shaper. This flexible and effective pulse shaper can be easily integrated into a high-power all-fiber system, supplying the capability to realize the desired output waveform and enhance the spectral quality.

High-power polarization-maintaining LP11-mode fiber laser based on long-period fiber grating for precise welding.

An LP11-mode output all-fiber laser was presented, utilizing long-period fiber gratings (LPFGs) and polarization-maintaining optical fiber (PMF). The LPFG was designed and fabricated, achieving a 90.56% efficiency in LP01 to LP11 mode conversion. Furthermore, the transmission stability of LP11-mode in the PMF was also explored, with the spatial mode overlap ratio exceeding 0.95. Ultimately, the high-power polarization-maintaining (PM) fiber laser, capable of the LP11 mode output, was constructed, with the output power of 600 W and the beam quality M2 of 2.84. During the process of welding a thick Al-plate, the LP11 fiber laser exhibits a notable 1.88 times greater depth of fusion compared to the commercial single-mode fiber laser, when operating at the laser welding head speed of 100 mm/s. For applications demanding non-circular symmetric high-order modes, this research holds substantial potential for widespread adoption within the field of industrial processing.

Coupling multi-beam laser diode to multimode fiber by wedge prism combiner

For high-power fiber-lasers, high power and high brightness have always been the goals pursued in the field of industry and defense. Based on the beam propagation principle, a novel lens combination of right-angle prisms and trapezoidal prisms is designed to realize the homogenized alignment of two rows of semiconductor laser array spots. The beam propagation and coupling efficiency of the system are analysed in detail using numerical analysis and ZEMAX, respectively. The results show that the output power of the fiber-laser reaches 620.9 W at 35 A current with 86.24 % coupling efficiency, which matches the simulation result of 89.65 %. Furthermore, the effects of the variations of different degrees of freedom of the optical elements on the coupling efficiency, such as angle and displacement, are further analysed to provide a reliable basis for the development of coupling devices.

Low Threshold and High Power Fiber Laser Passively Mode-Locked Based on PbSe Quantum Dots

Low Threshold and High Power Fiber Laser Passively Mode-Locked Based on PbSe Quantum Dots

Simplified expression for transverse mode instability threshold in high power fiber lasers.

In this work, we propose an analytical expression for calculating the transverse mode instability (TMI) threshold power, which clearly shows the role of various fiber parameters and system parameters. The TMI threshold expression is obtained by solving the heat conduction equation and the nonlinear coupling equation using the fundamental mode fitted by Gaussian functions. The calculation results of the proposed TMI threshold expression are consistent with the experimental phenomena and simulation results from the well-recognized theoretical model. The influence of some special parameters on the TMI threshold and the power scaling is also investigated. This work will be helpful for fiber design and TMI mitigation of high-power fiber lasers.

Novel Bidirectional Output Ytterbium-Doped High Power Fiber Lasers: From Continuous to Quasi-Continuous.

Traditional ytterbium-doped high-power fiber lasers generally use a unidirectional output structure. To reduce the cost and improve the efficiency of the fiber laser, we propose a bidirectional output fiber laser (BOFL). The BOFL has many advantages over that of the traditional unidirectional output fiber laser (UOFL) and has a wide application in the industrial field. In theory, the model of the BOFL is established, and a comparison of the nonlinear effect in the traditional UOFL and the BOFL is studied. Experimentally, high-power continuous wave (CW) and quasi-continuous wave (QCW) BOFLs are demonstrated. In the continuous laser, we first combine the BOFL with the oscillating amplifying integrated structure, and a near-single-mode bidirectional 2 × 4 kW output with a total power of above 8 kW is demonstrated. Then, with the simple BOFL, a CW bidirectional 2 × 5 kW output with a total power of above 10 kW is demonstrated. By means of pump source modulation, a QCW BOFL is developed, and the output of a near-single mode QCW laser with a peak output of 2 × 4.5 kW with a total peak power of more than 9 kW is realized. Both CW and QCW output BOFL are the highest powers reported at present.

Feasibility analysis and cutting process research on laser cutting medium-thick 20CrNiMo steel plates using a high-power fiber laser without assisted blowing

Rapid cutting of oil and gas wellhead tubing is the key to handling fire emergencies in oil and gas wells. However, it is difficult to perform close-range laser cutting on oil and gas wellhead tubing due to the impact of high temperatures on equipment. Therefore, it is necessary to conduct close-range laser cutting tests under unassisted blowing conditions to confirm the feasibility of long-distance laser cutting of oil and gas wellhead tubing. In this work, laser cutting experiments are conducted to analyze the feasibility of using a 10 kW high-power laser to cut medium-thick 20CrNiMo steel plates under unassisted blowing conditions. Firstly, the optimized cutting path, kerf width, cutting movement speed, and defocus amount for the 10 kW laser are obtained by unit cutting experiments on 20 mm thick 20CrNiMo steel plates under the condition of unassisted blowing. Secondly, a 10 kW laser source with preferable process parameters is used to cut the 50 mm thick 20CrNiMo steel plate. Qualitative and quantitative comparisons of kerf morphology and dimensions are used to evaluate the cutting quality. The results indicate that a wide kerf width with a top-down cutting path benefits the discharge of slag from the kerf under unassisted blowing conditions. Under the condition of fixed laser power, the cutting movement speed and the defocus amount affect the melting rate of metal materials, which in turn affects the cutting quality. This work confirms the feasibility of using a high-power laser with preferable process parameters to cut through medium-thick steel plates under the condition of unassisted blowing, which will help promote the application of the laser cutting technology in rescue situations such as oil and gas drilling fires and provide a reference for other industrial fields that need to conduct laser cutting experiments to medium-thick steel plates under unassisted blowing conditions.

High power tunable Raman fiber laser at 1.2 μm waveband

Development of a high power fiber laser at special waveband, which is difficult to achieve by conventional rare-earth-doped fibers, is a significant challenge. One of the most common methods for achieving lasing at special wavelength is Raman conversion. Phosphorus-doped fiber (PDF), due to the phosphorus-related large frequency shift Raman peak at 40 THz, is a great choice for large frequency shift Raman conversion. Here, by adopting 150 m large mode area triple-clad PDF as Raman gain medium, and a novel wavelength-selective feedback mechanism to suppress the silica-related Raman emission, we build a high power cladding-pumped Raman fiber laser at 1.2 μm waveband. A Raman signal with power up to 735.8 W at 1252.7 nm is obtained. To the best of our knowledge, this is the highest output power ever reported for fiber lasers at 1.2 μm waveband. Moreover, by tuning the wavelength of the pump source, a tunable Raman output of more than 450 W over a wavelength range of 1240.6–1252.7 nm is demonstrated. This work proves PDF’s advantage in high power large frequency shift Raman conversion with a cladding pump scheme, thus providing a good solution for a high power laser source at special waveband.Graphical

Understanding factors affecting the process efficiency, quality and carbon emission in laser drilling of CFRP composite via tailored sequence multiple-ring scanning

Carbon fibre reinforced polymer (CFRP) is increasingly being used in the aerospace, marine, and land transport due to its lightweight, corrosion resistance, and high strength. However, hole drilling during assembly remains challenging due to extensive tool wear and delamination. Laser processing, typically used for drilling and machining, often produces heat effects or is low in efficiency if ultrashort pulse lasers are used. Here, we report an optimised result for a tailored sequence multiple-ring scanning laser drilling method that significantly improves the process efficiency (up to 800 %) by using a continuous wave high power fibre laser operating in pulse mode. Factors such as ring numbers, ring spacing (hatch distance), laser power, and pulse frequency are investigated using statistical design of experiments, and their interactions and effects on process efficiency, carbon emissions, heat-affected zone size, and hole taper are evaluated. The work shows that process efficiency can be significantly increased as the number of rings increases. This is counter-intuitive and would be useful for industrial applications. Using nitrogen as the assist gas results in significantly lower unit process carbon emissions than using argon. The mechanisms behind this efficiency improvement are discussed.

Formula for temperature distribution in multi-layer optical fibres for high-power fibre lasers

Formula for temperature distribution in multi-layer optical fibres for high-power fibre lasers

Tracing the origins of mode coupling for beam quality optimization in high-power fiber laser delivery systems

Abstract Suppressing mode degradation is the key issue for high-power laser delivery; however, diagnosing mode degradation in its entirety, ranging from the contents and origins to locations, has always been a major obstacle. Here, a versatile approach for tracing the origins of mode coupling is demonstrated through addressing the differential intermodal dispersions of fiber modes. Full recognition for modal contents and the origins of mode degradation are experimentally completed in a two-mode fiber laser delivery system, which assists a significant improvement of beam quality M2 from 1.35 to 1.15 at the highest power of over 300 W. This method yields a quantitative characterization for manipulating the individual mode of dual-mode coupling origins or their combinations. This work points toward a promising strategy for the online tracing of mode coupling in cascade fiber links, thus enabling further pursuit of seeking extreme beam quality in high-power fiber laser systems.

Experimental Research on Abnormal Transverse Mode Instability in High-Power Fiber Lasers

Experimental Research on Abnormal Transverse Mode Instability in High-Power Fiber Lasers

1 MHz, 273 W average power Ytterbium-doped rod-type fiber chirped pulse amplification system

Ytterbium-doped ultrafast fiber lasers are widely used in scientific research, industrial processing, medical diagnosis, and other fields due to their excellent beam quality and high power output. The larger mode area allows the fiber to transmit higher peak-pulse power. The commercial rod-type Ytterbium-doped fiber with a core diameter of 85 μm, produced by NKT in Denmark, can produce ultra-short pulses on the order of 100 watts and 100 microjoules. Based on this rod-type fiber, we construct a chirped-pulse amplification (CPA) system in which the high-efficiency transmission gratings and temperature-tunable chirped fiber Bragg grating (CFBG) are used to compensate for dispersion. We investigate the effect of power input on the amplified power and pulse compression quality, and find that higher power input slows down the gain saturation and improves amplification efficiency. At power inputs of 20 W and 30 W, we obtain power outputs of 305 W and 323 W respectively, with an amplification efficiency of about 80%. To reduce the accumulation of nonlinear phase shift, we use circular polarization amplification. At low power outputs (less than 160 W), the effect of nonlinear phase accumulation on the compressed pulse is negligible, and the increase in power input increases the amplification efficiency. When the power output exceeds 200 W, the cumulative increase of nonlinear phase shift reduces the pulse compression quality, which implies that the input power is appropriately reduced to the power range between 5 W and 20 W. With a power input of 20 W and pump power of 429 W, the power output can reach 305 W. After pulse is compressed by using a diffraction-grating pair, this rod-type fiber CPA system can deliver 1 MHz, 264 fs pulses with 273 W in average power. These results provide an important experimental basis for optimizing the performance of high-power and high-energy ultrafast fiber lasers.